CN102747257A - Rare earth aluminum-magnesium alloy barrier explosion-proof material - Google Patents
Rare earth aluminum-magnesium alloy barrier explosion-proof material Download PDFInfo
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Abstract
The invention relates to a rare earth aluminum-magnesium alloy barrier explosion-proof material, which is prepared from the following chemical components, by mass, 0.8-1.8% of Mg, 0.3-0.5% of Fe, 0.3-0.6% of Si, 0.8-1.8% of Mn, 0.1-0.2% of Cu, 0.1-0.2% of Zn, 0.45-1.0% of rare earth metals, and the balance of aluminum and inevitable impurities. According to the present invention, the chemical components are rationally designed, and rare earth metal modification is performed on the aluminum-magnesium alloy, such that the aluminum-magnesium alloy explosion-proof material has advantages of high strength, good toughness, corrosion resistance, strong thermal cracking ability, and the like; after the aluminum-magnesium alloy explosion-proof material of the present invention is placed in a fuel tank, when the fuel tank encounters open fire, static electricity, impact, lightning strike and an accidentally crashing accident, flame burning can be separated, flame propagation speed can be slowed, flame burning height can be significantly reduced, and the container can be prevented from explosion, such that good explosion-proof performance and good explosion inhibition performance are provided.
Description
Technical field
The present invention relates to a kind of aluminum magnesium alloy explosion-proof lamp, especially relate to a kind of rare-earth-Al-Mg alloy block blast-proof materials.
Background technology
Instantly, oil, methane etc. are flammable or inflammable substance have become human indispensable chemical energy source, yet the transportation of these resources or storage have but increased the danger that causes fire and blast.Show that according to pertinent data because of fire or the blast big fire of initiation afterwards flammable or that inflammable substance cause, in a single day more difficult control of more common fire fire alarm or blast takes place usually, fire-fighting can only be done aftermath, in the hope of reduce the loss as far as possible.
To the problems referred to above, over nearly 20 years, research staff both domestic and external successively specializes in explosion-proof, the explosion-suppressing material that are used for flammable or inflammable substance, and has obtained some achievements.The explosion-suppressing material that is used for combustible and explosive articles (Chinese patent publication number 1077172, its disclosed material composition is: Mn0.8~1.8, Fe0.3~0.7, Si0.3~0.6, Cu0.1~0.2, Zn0.1, Mg0.03~0.1, surplus are Al) like No.52 Inst., Ministry of Chinese Weapons Industry's research and development is just processed by the extraordinary alloy foil net after joint-cutting and the expansion.This material is divided into netted and spherical two kinds of explosion-suppressing materials, has cellular vesicular structure.If using this material fills the volatile inflammable liquid storage vessel; If fill proper; Even when having reached high-explosive condition in the storage vessel; Also can brisance (pressure of explosion peak value) be reduced, container is interior by behind effective datonation-inhibition requirement filling lightweight explosion-suppressing material simultaneously, and container net volume rate of loss is merely 1.2~1.4%.It intercepts explosion-proof principle: because the mesh in the explosion-suppressing material lamination has cellular vesicular structure, can be divided into many very little " compartments " to the fuel tank inner chamber.These " compartments " can be contained flame transmission, simultaneously, utilize the heat-conduction effect of its material, can promptly burning be discharged the most heat absorption in ground and fall.Outlet temperature Tf after the combustion reactions is reduced greatly, and the degrees of expansion of reactant gases is dwindled, and the force value of container increases not quite.
But so far, such aluminum magnesium alloy explosion-suppressing material is not at home and abroad promoted the use of preferably.Its reason is: existing aluminum magnesium alloy intensity, unit elongation performance are limited, the fragment that is easy to generate in the use so that stop up oil circuit.And because the explosion-proof lamp long period of soaking in the inflammable and explosive substances medium, causes the hydronalium corrosion easily.In addition, in the high temperature and high pressure environment of material when firing, it is desirable not enough with strength property that it is high temperature resistant, heat resistanceheat resistant is split.Exactly because existing aluminum magnesium alloy explosion-suppressing material exists a lot of deficiencies, causes its range of application not extensive.
Summary of the invention
The purpose of this invention is to provide a kind of rare-earth-Al-Mg alloy block blast-proof materials, not corrosion-resistant to solve existing aluminum magnesium alloy explosion-proof lamp, intensity, unit elongation, high temperature resistant, technical problem that heat crack resistance is limited.
Above-mentioned technical problem of the present invention mainly is able to solve through following technical proposals: a kind of rare-earth-Al-Mg alloy block blast-proof materials, and it is processed by following chemical components by mass percentage: Mg0.8~1.8%, Fe0.3~0.5%; Si0.3~0.6%; Mn0.8~1.8, Cu0.1~0.2%, Zn0.1~0.2%; Rare earth metal 0.45~1.0%, surplus are aluminium and unavoidable impurities.
As preferably, in component of the present invention: the concrete component of rare earth metal is: Y, Ce, La, Sc; Wherein each element accounts for the per-cent of material total mass and is: Y0.1~0.2%, Ce0.1~0.2%, La0.2~0.5%, Sc0.05~0.1%.
Rare earth metal has reinforcement, rotten, Water purification in the aluminum magnesium alloy explosion-proof lamp, can reduce the solidus curve of alloy, dwindles hot vulnerable areas effectively.In the aluminum magnesium alloy liquation, add 0.45~1.0wt% rare earth metal, can absorb wherein a part of hydrogen, thereby can obviously reduce the pin hole that causes because of the hydrogen of separating out in the aluminum magnesium alloy process of setting.The aluminum magnesium alloy oxidation under 600~760 ℃ of temperature that stops.Adding rare earth metal also can make microalloies such as FeAl in the aluminum magnesium alloy, AlFeSi equate to form the polybasic metallic compound; Make iron phase refinement and even nodularization thick in the aluminum magnesium alloy; Make silicon change into fine strip shape and particulate state, thereby significantly improved the mechanical property of aluminum magnesium alloy explosion-proof lamp by thick sheet.
Specifically, in the rare earth metal that will add required for the present invention, La (lanthanum) is the most obvious to removing nonmetallic impurity such as oxygen, sulphur, phosphorus and low melting point metal impurity effects such as lead, tin, and can also crystal grain thinning.Generation LaAl, La intermetallic compounds such as (CuAl) play a part to strengthen crystal boundary, thereby have reduced hot cracking tendency.
Y (yttrium) has good anti-decaying spheroidisation effect, is good scavenging agent and the property-modifying additive in the aluminum magnesium alloy explosion-proof lamp, and the aluminum magnesium alloy explosion-proof lamp that adds yttrium has the good high-temperature antioxidant property.
Many elements in Ce (cerium) and the aluminum magnesium alloy form intermetallic compounds such as AlCuCe, AlSiCe, and intermetallic compound is at high temperature very stable, and hardness is high and be net distribution in crystal boundary, can hinder the creep slippage, thereby play the effect of High-Temperature Strengthening.Make the intensity and the hardness of alloy improve, and can when the fuel explosive combustion, reduce the hot tearing that the aluminum magnesium alloy explosion-proof lamp produces, the resistance to elevated temperatures of aluminum magnesium alloy explosion-proof lamp is further improved.Sc (scandium) comes compared with yttrium and lanthanum element, though consumption is less, effect obviously.The scandium of very small amount adds in the aluminum magnesium alloy explosion-proof lamp, just can further improve intensity and the resistance toheat of aluminum magnesium alloy explosion-proof lamp in high temperature, high pressure extreme environment.
The present invention through after rare-earth metal modified, makes the aluminum magnesium alloy explosion-proof lamp have the intensity height to aluminum magnesium alloy through chemical ingredients is reasonably designed, good toughness, and corrosion-resistant, plurality of advantages such as ability is strong are split in heat resistanceheat resistant.After in fuel tank, placing this aluminum magnesium alloy explosion-suppressing material; When running into naked light, static, bump, thunderbolt and accident and clash accident; Can intercept flame burning, slow down the speed of propagation of flame, obviously reduce the flame height; Prevent the container accident of blasting, therefore have good explosion-proof, datonation-inhibition function.This material has the anodic protection function simultaneously, prevents the corrosion of container inner wall, prolongs the container life-span.Can be widely used in the fuel transport car, fuel tank such as the fuel truck that flows, aircraft gas refueller, military vehicle, aircraft, naval vessels or oil tank explosion-proof.Also can be used for the explosion-proof of inflammable and explosive containers such as various storage gasoline, diesel oil, oil of bananas, acetone.
Embodiment
Through embodiment, do further bright specifically below to technical scheme of the present invention.
Embodiment 1: at first aluminium, magnesium and other alloying element are smelted into alloy cast ingot, the element components of ingot casting and mass percent are: Mg0.8%, Fe0.3%; Si0.6%; Mn1.8, Cu0.1%, Zn0.2%; Rare earth metal 0.45% (concrete component: Y0.1%, Ce0.1%, La0.2%, Sc0.05%), surplus is aluminium and unavoidable impurities.Then ingot rolling is become 0.05~0.01mm rare-earth-Al-Mg alloy paper tinsel, send into the grooving machine joint-cutting, send into net puller again and be drawn into latticed sheet metal.
Embodiment 2: at first aluminium, magnesium and other alloying element are smelted into alloy cast ingot, the element components of ingot casting and mass percent are: Mg1.8%, Fe0.5%; Si0.5%; Mn1.6, Cu0.2%, Zn0.1%; Rare earth metal 0.50% (concrete component: Y0.1%, Ce0.1%, La0.2%, Sc0.1%), surplus is aluminium and unavoidable impurities.Then ingot rolling is become 0.05~0.01mm rare-earth-Al-Mg alloy paper tinsel, send into the grooving machine joint-cutting, send into net puller again and be drawn into latticed sheet metal.
Embodiment 3: at first aluminium, magnesium and other alloying element are smelted into alloy cast ingot, the element components of ingot casting and mass percent are: Mg1.2%, Fe0.4%; Si0.5%; Mn1.2, Cu0.15%, Zn0.15%; (concrete component: Y0.15%, Ce0.15%, La0.4%, Sc0.07%, surplus is aluminium and unavoidable impurities to rare earth metal 0.77%.Then ingot rolling is become 0.05~0.01mm rare-earth-Al-Mg alloy paper tinsel, send into the grooving machine joint-cutting, send into net puller again and be drawn into latticed sheet metal.
Embodiment 4: at first aluminium, magnesium and other alloying element are smelted into alloy cast ingot, the element components of ingot casting and mass percent are: Mg1.4%, Fe0.3%; Si0.5%; Mn1.6, Cu0.1%, Zn0.1%; (concrete component: Y0.1%, Ce0.2%, La0.5%, Sc0.08%, surplus is aluminium and unavoidable impurities to rare earth metal 0.88%.Then ingot rolling is become 0.05~0.01mm rare-earth-Al-Mg alloy paper tinsel, send into the grooving machine joint-cutting, send into net puller again and be drawn into latticed sheet metal.
Embodiment 5: at first aluminium, magnesium and other alloying element are smelted into alloy cast ingot, the element components of ingot casting and mass percent are: Mg1.6%, Fe0.5%; Si0.5%; Mn1.3, Cu0.2%, Zn0.2%; (concrete component: Y0.2%, Ce0.1%, La0.3%, Sc0.06%, surplus is aluminium and unavoidable impurities to rare earth metal 0.66%.Then ingot rolling is become 0.05~0.01mm rare-earth-Al-Mg alloy paper tinsel, send into the joint-cutting joint-cutting, send into net puller again and be drawn into latticed sheet metal.
Comparative Examples 1: existing aluminum magnesium alloy explosion-proof lamp.The element components of this explosion-proof lamp and mass percent are: Mg1.0%, Fe0.3%, Si0.5%, Mn1.0, Cu0.2%, Zn0.2%, Al surplus.
Comparative Examples 2: existing aluminum magnesium alloy explosion-proof lamp.The element components of this explosion-proof lamp and mass percent are: Mn1.0, Fe0.06, Si0.15, Cu0.3, Zn0.06, Mg1.0, Cr0.07, Al surplus.
In order to verify effect of the present invention, it (is that both sides bare terminal end width is greater than test section that the rare-earth-Al-Mg alloy explosion-proof lamp (directly adopting the rare-earth-Al-Mg alloy paper tinsel to make) of embodiment 1~5 preparation and Comparative Examples 1,2 aluminum magnesium alloy explosion-proof lamps are processed " dog bone " shape test sample respectively; The test section width is 6mm, long 20mm; Both sides bare terminal end width 30 mm, long 20mm), test sample is detected respectively, its result is following.
One. Mechanics Performance Testing:
With (production of source, sky, the Jiangdu test machines ltd) test on the 50-5000N electronic universal tester of each test sample, its experimental result is as shown in table 1:
Table 1: Mechanics Performance Testing
Sample | Tensile strength N/mm 2 | Ys N/mm 2 | Unit elongation % |
Embodiment 1 | 207 | 182 | 37.8 |
Embodiment 2 | 211 | 185 | 38.2 |
Embodiment 3 | 219 | 189 | 37.5 |
Embodiment 4 | 213 | 186 | 38.5 |
Embodiment 5 | 215 | 180 | 38.1 |
Comparative Examples 1 | 165 | 132 | 31.3 |
Comparative Examples 2 | 170 | 137 | 29.5 |
Can find out from last table, can find out that after the present invention added Y, Ce, La, Sc thulium, the tensile strength of material, ys, unit elongation were greatly improved from table 2.
Two. accelerated corrosion test: the standard according to ASTM G85-98 salt mist experiment is carried out.Get quality solubility and be 5% the sodium chloride salt aqueous solution, add Glacial acetic acid min. 99.5 the pH value of solution value is adjusted in 3.1~3.3; Test temperature is 35 ℃, and test specimen becomes 45 ℃ of angles with vertical direction, and the rate of descent of salt fog is between 1~2ml/80cm2h.Spraying finishes the back and takes out test piece, washes rapidly, removes and is bonded at the lip-deep salt of test piece, can not damage effective surface, and each test sample weight loss is measured in air seasoning then.Its experimental result is as shown in table 2:
Table 2: salt air corrosion simultaneous test
Can find out that from last table after the present invention added Y, Ce, La, Sc thulium, the corrosion resistance nature of material was greatly improved.
Three. corrosion sample mechanics performance detection:
Will speed up each test sample (production of source, sky, the Jiangdu test machines ltd) test on the 50-5000N electronic universal tester after the corrosion test, its experimental result is as shown in table 3:
Table 3: corrosion sample mechanics performance detection
Can find out that from last table after even the present invention carries out accelerated corrosion test, its mechanical property still is higher than the test sample after the accelerated corrosion test of Comparative Examples 1~2.
Application examples: for further checking effect of the present invention, the contriver selects two of 25 tons of tank wagons of east wind sky dragon, and the netted rare-earth-Al-Mg alloy material that the embodiment of the invention 1,2,3,4 is processed all is filled in wherein in the oil tank; The reticulated aluminum magnesium alloy materials that Comparative Examples 1 is processed is filled in another tank wagon; Application through 18 months by a definite date shows: fuel-displaced normal, the no fragment of the tank wagon of the reticulated aluminum magnesium alloy materials that the employing embodiment of the invention 1,2,3,4 is processed produces, and metal toughness is better.And the tank wagon that adopts the reticulated aluminum magnesium alloy materials that Comparative Examples 1 processes has a small amount of fragment to produce when fuel-displaced.
Claims (2)
1. rare-earth-Al-Mg alloy block blast-proof materials is characterized in that it is processed by following chemical components by mass percentage: Mg0.8~1.8%, Fe0.3~0.5%; Si0.3~0.6%; Mn0.8~1.8, Cu0.1~0.2%, Zn0.1~0.2%; Rare earth metal 0.45~1.0%, surplus are aluminium and unavoidable impurities.
2. rare-earth-Al-Mg alloy block blast-proof materials according to claim 1 is characterized in that as the concrete component of rare earth metal being: Y, Ce, La, Sc; Wherein each element accounts for the per-cent of material total mass and is: Y0.1~0.2%, Ce0.1~0.2%, La0.2~0.5%, Sc0.05~0.1%.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103396025A (en) * | 2013-08-01 | 2013-11-20 | 北京金科复合材料有限责任公司 | Metal rustproof non-ignition anti-static wear-resistant and anti-impact floor material and preparation method thereof |
WO2015169232A1 (en) * | 2014-05-08 | 2015-11-12 | Byd Company Limited | Aluminum alloy and method of prepairing the same |
CN105734362A (en) * | 2016-04-27 | 2016-07-06 | 贵州航天风华精密设备有限公司 | Aluminum magnesium alloy and surface modifying method thereof |
CN115198151A (en) * | 2022-07-21 | 2022-10-18 | 栋梁铝业有限公司 | Aluminum alloy for automobile and preparation method thereof |
CN117646138A (en) * | 2024-01-30 | 2024-03-05 | 鸿劲新材料研究(南通)有限公司 | Explosion-proof aluminum alloy material and preparation method thereof |
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CN1077172A (en) * | 1992-04-03 | 1993-10-13 | 中国兵器工业第五二研究所 | The explosion-suppressing material that is used for combustible and explosive articles |
CN101486087A (en) * | 2009-02-11 | 2009-07-22 | 江苏大学 | Casting and forging combined technique of aluminum alloy linkage rod |
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2011
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Patent Citations (2)
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CN1077172A (en) * | 1992-04-03 | 1993-10-13 | 中国兵器工业第五二研究所 | The explosion-suppressing material that is used for combustible and explosive articles |
CN101486087A (en) * | 2009-02-11 | 2009-07-22 | 江苏大学 | Casting and forging combined technique of aluminum alloy linkage rod |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103396025A (en) * | 2013-08-01 | 2013-11-20 | 北京金科复合材料有限责任公司 | Metal rustproof non-ignition anti-static wear-resistant and anti-impact floor material and preparation method thereof |
CN103396025B (en) * | 2013-08-01 | 2016-01-20 | 北京金科复合材料有限责任公司 | A kind of metal rust preventing is misfired anti-static wearable shock resistance earth material and preparation thereof |
WO2015169232A1 (en) * | 2014-05-08 | 2015-11-12 | Byd Company Limited | Aluminum alloy and method of prepairing the same |
CN105734362A (en) * | 2016-04-27 | 2016-07-06 | 贵州航天风华精密设备有限公司 | Aluminum magnesium alloy and surface modifying method thereof |
CN115198151A (en) * | 2022-07-21 | 2022-10-18 | 栋梁铝业有限公司 | Aluminum alloy for automobile and preparation method thereof |
CN115198151B (en) * | 2022-07-21 | 2023-08-18 | 栋梁铝业有限公司 | Aluminum alloy for automobiles and preparation method thereof |
CN117646138A (en) * | 2024-01-30 | 2024-03-05 | 鸿劲新材料研究(南通)有限公司 | Explosion-proof aluminum alloy material and preparation method thereof |
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