Summary of the invention:
The present invention adopts biological wall breaking method, anticipating substitute is rolled in the Mierocrystalline cellulose of seed skin shell, hemicellulose, pectin segment and albuminous membranae, make wrapped oil cells free out, again in conjunction with microwave treatment method, fat in fast eliminating seed, and degreasing more thoroughly obtains the novel method of the Silybum Marianum Gaertn Seed Oil determining content.
Silybum marianum seed ethanol as solvent after de-oiling, through microwave reflux extracting device, removes albumen in iso-electric point, finally by macroporous resin adsorption, and concentrated, the highly purified silymarin of dry acquisition.The inventive method can obtain Silybum Marianum Gaertn Seed Oil and silymarin two products simultaneously.Be different from traditional cold press oil removing, ethyl acetate is extracted, and has to the method for single silymarin.Overcome the shortcomings such as silymarin routine techniques extraction yield is relatively low, the operating time is long, extracting substance is single.
For achieving the above object, the technical solution used in the present invention is:
One utilizes biological wall breaking, Microwave Pretreatment obtains oily, then extracts and macroporous resin purification technology through microwave counter current, obtains the method for high purity silymarin.Its step is as follows:
(1) biological wall breaking: dry silybum marianum seed soaks, add appropriate cellulase, hemicellulase solution, insulation enzymolysis 60min, remove the Mierocrystalline cellulose, hemicellulose, pectin segment and the albuminous membranae that are wrapped in seed skin shell, make wrapped oil cells free out, improve grease extraction efficiency.
(2) Microwave Pretreatment: silybum marianum seed was pulverized 30-60 mesh sieve, add 1-6 times of sherwood oil (boiling range 60-90 DEG C) solution, carry out Microwave Pretreatment, microwave power is at 300 ~ 600W, frequency 4000 ~ 8000MHz, extraction time 300 ~ 400s, extraction temperature is 50 ~ 60 DEG C and reclaims sherwood oil, obtains Silybum Marianum Gaertn Seed Oil.
(3) microwave counter current extracts: the ethanol of the silybum marianum seed powder 80-85% after de-oiling extracts in conjunction with microwave counter current, forward feeding. and the flowing of backspace water inlet material and water is reverse continuous dynamic flow.Extracting temperature 50 ~ 60 DEG C, time 60-80min, 400 ~ 600W, frequency 5000 ~ 8000MHz, slag is forced to be pushed to slag notch through spiral conveyer of slagging tap and discharges, and spiral of slagging tap extrudes slag simultaneously, debris in slag is extruded, improve extracting solution yield, centrifuging, reclaim ethanol.
(4) isoelectric precipitation: owing to being rich in acidic amino acid, isoelectric points of proteins is mainly distributed within the scope of neutral meta-acid, regulates PH to 6-6.5 with hydrochloric acid, separates out protein precipitation, isolated protein, then regulates pH value between 9-10 with NaOH:
(5) macroporous resin adsorption: by Silymarin alkaline solution through pretreated macroporous resin adsorption, make adsorptive single, resin model is S-8, AB-8, DA-201, NKA-9 resin, and the aspect ratio of resin column is 8: 1-15: 1:
(6) sour water wash-out: at normal temperatures and pressures, with 0.5-1BV/h flow velocity, be the phosphoric acid solution wash-out resin of 2 with PH, elution volume is 1 6BV;
(7) ethanol elution: at normal temperatures and pressures, with 2-4BV/h flow velocity, with the ethanol aqueous wash deresination of 70%-95%, wash-out body is protected as 3-4BV;
(8) drying under reduced pressure: collect ethanol eluate, concentrating under reduced pressure, reclaim ethanol, vacuum-drying, micronization, obtains silymarin
Embodiment: one utilizes biological wall breaking, twice microwave extraction, and macroporous resin purification technology, obtains the method for high purity silymarin.
Embodiment 1: one utilizes biological wall breaking, Microwave Pretreatment obtains oily, then through microwave counter current and macroporous resin purification technology, obtain the method for high purity silymarin, its step is as follows:
(1) biological wall breaking: 1000g is dry, and silybum marianum seed soaks, add appropriate cellulase, hemicellulase solution, the solution 60min of insulation, remove the Mierocrystalline cellulose, hemicellulose, pectin segment and the albuminous membranae that are wrapped in seed skin shell, the oil cells that bale broken is wrapped up in is free out, improves grease extraction efficiency;
(2) Microwave Pretreatment: silybum marianum seed was pulverized 30 mesh sieves, add 4-6 times of sherwood oil (boiling range 60-90 DEG C) solution, carry out Microwave Pretreatment, microwave power at 300 W, frequency 1000MHz, extraction time 300s, extraction temperature is 60 DEG C, reclaim sherwood oil, obtain Silybum Marianum Gaertn Seed Oil 195.3g, de-oiling Herba Silybi mariani powder 793g;
(3) microwave counter current extracts: the de-oiling Herba Silybi mariani powder ethanol of 80% extracts in conjunction with microwave counter current, and forward feeding, oppositely intakes, and the flowing of material and water is reverse continuous dynamic flow.Extracting temperature 50 DEG C, time 60min, 400W, frequency 5000MHz, extrude debris in slag, the partial protein of precipitation separation, reclaims ethanol;
(4) isoelectric precipitation: owing to being rich in acidic amino acid, isoelectric points of proteins is mainly distributed within the scope of neutral meta-acid, regulates PH to 6 with hydrochloric acid, separates out protein precipitation, isolated protein, then regulates pH value to be 9 with NaOH:
(5) macroporous resin adsorption: by nonprotein Silymarin solution through pretreated macroporous resin adsorption, make adsorptive list, resin model is S-8 resin, and the aspect ratio of resin column is 8: 1;
(6) sour water wash-out: at normal temperatures and pressures, with 0.5BV/h flow velocity, be the phosphoric acid solution wash-out resin of 2 with PH, elution volume is 1BV;
(7) ethanol elution: at normal temperatures and pressures, with 2BV/h flow velocity, with the ethanol aqueous wash deresination of 70%, elution volume is 3BV;
(8) drying under reduced pressure: collect ethanol eluate, concentrating under reduced pressure, reclaim ethanol, vacuum-drying, micronization, obtains silymarin 51g, purity 80.8%.
Case study on implementation 2: one utilizes biological wall breaking, Microwave Pretreatment obtains oily, then through microwave counter current and macroporous resin purification technology, obtain the method for high purity silymarin, its step is as follows:
(1) biological wall breaking: 1000g is dry, and silybum marianum seed soaks, add appropriate cellulase, hemicellulase solution, insulation enzymolysis 60min, remove the Mierocrystalline cellulose, hemicellulose, pectin segment and the albuminous membranae that are wrapped in seed skin shell, make wrapped oil cells free out, improve grease extraction efficiency;
(2) Microwave Pretreatment: silybum marianum seed was pulverized 40 mesh sieves, add 1-6 times of sherwood oil (boiling range 60-90 DEG C) solution, carry out Microwave Pretreatment, microwave power at 400W, frequency 6000MHz, extraction time 400s, extraction temperature is 60 DEG C, reclaim sherwood oil, obtain silybum marianum seed oil 195g, de-oiling Herba Silybi mariani powder 797.3g;
(3) microwave counter current extracts: the de-oiling Herba Silybi mariani powder ethanol of 85% extracts in conjunction with microwave counter current, and forward feeding, oppositely intakes, and the flowing of material and water is reverse continuous dynamic flow.Extracting temperature 60 DEG C, time 70min, 500W, frequency 6000MHz, extrude debris in slag, the partial protein of precipitation separation, reclaims ethanol:
(4) isoelectric precipitation: owing to being rich in acidic amino acid, isoelectric points of proteins is mainly distributed within the scope of neutral meta-acid, regulates PH to 6.5 with hydrochloric acid, separates out protein precipitation, and isolated protein regulates pH value to be 10 with NaOH again;
(5) macroporous resin adsorption: by nonprotein Silymarin solution through pretreated macroporous resin adsorption, make adsorptive single, resin model is AB-8 resin, and the aspect ratio of resin column is 10: 1;
(6) sour water wash-out: at normal temperatures and pressures, with 1BV/h flow velocity, be the phosphoric acid solution wash-out resin of 2 with PH, elution volume is 5BV;
(7) ethanol elution: at normal temperatures and pressures, with 3BV/h flow velocity, with the ethanol aqueous wash deresination of 80%, elution volume is 4BV:
(8) drying under reduced pressure: collect ethanol eluate, concentrating under reduced pressure, reclaim ethanol, vacuum-drying micronization, obtains silymarin 51.7g, purity 81.2%.
Case study on implementation 3: one utilizes biological wall breaking, Microwave Pretreatment obtains oily, then through microwave counter current and macroporous resin purification technology, obtain the method for high purity silymarin.Its step is as follows:
(1) biological wall breaking: 1000g is dry, and silybum marianum seed soaks, add appropriate cellulase, hemicellulase solution, insulation enzymolysis 60min, remove the Mierocrystalline cellulose, hemicellulose, pectin segment and the albuminous membranae that are wrapped in seed skin shell, make wrapped oil cells free out, improve grease extraction efficiency;
(2) Microwave Pretreatment: silybum marianum seed was pulverized 50 mesh sieves, add 4-6 times of sherwood oil (boiling range 60-90 DEG C) solution, carry out Microwave Pretreatment, microwave power at 500W, frequency 7000MHz, extraction time 400s, extraction temperature is 60 DEG C, reclaim sherwood oil, obtain silybum marianum seed oil 197g, de-oiling Herba Silybi mariani powder 795g;
(3) microwave counter current extracts: the de-oiling Herba Silybi mariani powder ethanol of 80% extracts in conjunction with microwave counter current, and forward feeding, oppositely intakes, and the flowing of material and water is reverse continuous dynamic flow.Extracting temperature 50 DEG C, time 80min, 600W, frequency 7000MHz, extrude debris in slag, the partial protein of precipitation separation, reclaims ethanol;
(4) isoelectric precipitation: owing to being rich in acidic amino acid, isoelectric points of proteins is mainly distributed within the scope of neutral meta-acid, regulates PH to 6.5 with hydrochloric acid, separates out protein precipitation, protein isolate, then regulates pH value to be 9 with NaOH;
(5) macroporous resin adsorption: by nonprotein Silymarin solution through pretreated macroporous resin adsorption, make adsorptive list, resin model is DA-201 resin, and the aspect ratio of resin column is 12: 1;
(6) sour water wash-out: at normal temperatures and pressures with 1BV/h flow velocity, be the phosphoric acid solution wash-out resin of 2 with PH, elution volume is 5BV;
(7) ethanol elution: at normal temperatures and pressures, with 3BV/h flow velocity, with the ethanol aqueous wash deresination of 80%, elution volume is 4BV;
(8) drying under reduced pressure: collect ethanol eluate, alkali pressure is concentrated, and reclaim ethanol, vacuum-drying micronization, obtains silymarin 50.5g, purity 82%.
Case study on implementation 4: one utilizes biological wall breaking, Microwave Pretreatment obtains oily, then through microwave counter current and macroporous resin purification technology, obtain the method for high-purity skin silymarin.Its step is as follows:
(1) biological wall breaking: 1000g is dry, and silybum marianum seed soaks, add appropriate cellulase, hemicellulase solution, insulation enzymolysis 60min, remove the Mierocrystalline cellulose, hemicellulose, pectin segment and the albuminous membranae that are wrapped in seed skin shell, make wrapped oil cells free out, improve grease extraction efficiency;
(2) Microwave Pretreatment: silybum marianum seed was pulverized 60 mesh sieves, add 1-6 times of sherwood oil (boiling range 60-90 DEG C) solution, carry out Microwave Pretreatment, microwave power at 600W, frequency 8000MHz, extraction time 360s, extraction temperature is 50 DEG C, reclaim sherwood oil, obtain silybum marianum seed oil 189g, de-oiling Herba Silybi mariani powder 790.6g;
(3) microwave counter current extracts: the de-oiling Herba Silybi mariani powder ethanol of 80% extracts in conjunction with microwave counter current, and forward feeding, oppositely intakes, and the flowing of material and water is reverse continuous dynamic flow.Extracting temperature 60 DEG C, time 80min, 600W, frequency 8000MHz, extrude debris in slag, the partial protein of precipitation separation, reclaims ethanol;
(4) isoelectric precipitation: owing to being rich in acidic amino acid, isoelectric points of proteins is mainly distributed within the scope of neutral meta-acid, regulates PH to 6.5 with hydrochloric acid, separates out protein precipitation, isolated protein, then regulates pH value to be 9 with NaOH;
(5) macroporous resin adsorption: by nonprotein Silymarin solution through pretreated macroporous resin adsorption, make adsorptive single, resin model is NKA-9 resin, and the aspect ratio of resin column is 15: 1;
(6) sour water wash-out: at normal temperatures and pressures, with 1BV/h flow velocity, be the phosphoric acid solution wash-out resin of 2 with PH, elution volume is 5BV;
(7) ethanol elution: at normal temperatures and pressures, with 4BV/h flow velocity, with the ethanol aqueous wash deresination of 95%, elution volume is 4BV;
(8) drying under reduced pressure: collect ethanol eluate, concentrated, reclaim ethanol, drying under reduced pressure, micronization, obtains silymarin 49.7g, purity 83.1%.