CN102726501A - Manufacturing process of artificial collagen sausage casing - Google Patents
Manufacturing process of artificial collagen sausage casing Download PDFInfo
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- CN102726501A CN102726501A CN2012101893353A CN201210189335A CN102726501A CN 102726501 A CN102726501 A CN 102726501A CN 2012101893353 A CN2012101893353 A CN 2012101893353A CN 201210189335 A CN201210189335 A CN 201210189335A CN 102726501 A CN102726501 A CN 102726501A
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- enzymolysis
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- acidifying
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Abstract
The invention discloses a manufacturing process of an artificial collagen sausage casing. The process comprises the steps of collagen preparing, collagen molecular filling material adding, and sausage casing forming. The collagen preparing step comprises the processes of: animal skin sorting, sterilizing, washing, manual skin cutting, crushing, stirring, acidifying, enzymolysis, secondary washing, and fiber-removing treating. When the manufacturing process of the artificial collagen sausage casing is implemented, artificial collagen sausage casings with advantages of good safety, good sanitation, good air permeability, uniform thickness, and non-significant heat-shrinkage can be produced.
Description
Technical field
The present invention relates to a kind of manufacture craft of TPR collagen albumen sausage casing.
Technical background
The production method of common Collagent casing for sausages; Its main technique step mainly comprise to animal skins clean, soda acid handles, and makes it to obtain uniform collagen, adds additive, extrusion molding, drying, foldable or folding, packing etc. then; But classification by production method; Generally be divided into dry method and wet method, adopt the country of dry production that the U.S., Germany, Poland etc. are arranged at present, that adopts wet method has Britain, an Australia etc.Two kinds of methods respectively have advantage, but also have weak point respectively.The control moisture content is lower before the comfortable formation of the dry method collagen egg casing, is about 90%, and this collagen material viscosity is high; Need adjust with chemical substance and cellulose, produce equipment needed thereby Pang Tian, complex structure; The product hardness of making is bigger; Arresting performance with natural casing has than big difference, and the Guangdong style sausage liked of suitable for making Asians not, emphasis are that casing is subject to thermal contraction and bursts in producing the Collagent casing for sausages process; Wet production requires forming casing precollagen moisture content more than 95%; Viscosity is less, and the collagen processing procedure is easy, but intensity is lower; Product quality is not easy to stablize; Method and apparatus was all complicated when the later stage, typing was handled, and length consuming time is especially added the edible safety hidden danger that curing agent and plasticizer cause.
Summary of the invention
The present invention is directed to above-mentioned defective, a kind of safety of producing is provided, health, good permeability, thickness is even, receives the manufacture craft of the unconspicuous TPR collagen albumen sausage casing of thermal contraction.
Technical scheme of the present invention is following:
A kind of manufacture craft technology of TPR collagen albumen sausage casing comprises the steps:
(1) animal skins sorting is classified being used to prepare the animal skins that Collagent casing for sausages lays in, and in assorting process, the part of having polluted independently separately, puts into sterilization pool to the animal skins of not finding pollution;
(2) sterilization; In sterilization pool, disinfect, the natrium citricum that content accounts for total liquor capacity 10%～15% is set in the said sterilization pool, also be provided with a silver electrode and a copper electrode in the sterilization pool; Link to each other with dc source respectively; Switched on 2～3 hours, and formed ion stream, carry out sterilizing through electrolysis;
(3) wash, shift out the animal skins of having sterilized and carried out the clear water rinsing 3～4 hours;
(4) skin is cut in manual work, rejects animal skin matter layer and cortical layer;
(5) powder, first stripping and slicing is after the powder machine carries out fragmentation;
(6) stir, stirring is carried out in rotary drum;
(7) acidifying, described acidifying are to add the 7-10% lactic acid solution, and regulate pH value 3.5～4.5, regulate temperature at 22～25 °;
(8) enzymolysis, described enzymolysis are to adopt papain 2-6% to carry out enzymolysis;
(9) secondary washing is carried out clear water rinsing 8～12 hours behind acidifying and enzymolysis;
(10) take off fine the processing, grind, extract collagenous fibres;
(11) add the collagen molecules filler, add methylcellulose to the collagenous fibres of extraction, being equipped with fully through the mixed kneading of vacuum, stirring rubs up;
(12) casing moulding; Will be behind the collagen fabric process hydraulic filtering that the mixed kneading of vacuum is equipped with; Under 1～3 ° condition, store 1～2 day; Through extruding, inflate, drench liquid, the preparation of heating and molding completion casing, described heating and molding process is aided with said inflation and drenches liquid carries out simultaneously, and the control temperature is at 60～70 ° then.
Described acidifying and enzymolysis process carry out simultaneously, the used time 3-5 of described acidifying and enzymolysis process days.
The present invention gets into and shows following advantage in the practice:
1, to select carboxymethyl cellulose for use be filler in the present invention, mixes kneading through vacuum and be equipped with collagen fabric, strengthened the dried wet strength and the pop strength of casing; Solved conventional dry production Collagent casing for sausages and be subject to the edible safety hidden danger of keeping away end and wet method interpolation curing agent and plasticizer that thermal contraction is burst, a kind of safety is provided, health; Good permeability, thickness is even, receives thermal contraction not obvious; Bore is consistent, the Collagent casing for sausages that size dimension is all suitable.In sausage manufacturing process good filling intensity and compressive resistance are arranged, can not occur during boiling bursting phenomenon because of excessive contraction causes.
2, the present invention is medium with lactic acid, and the extraction of adopting papain to increase amino acid whose active realization collagen reaches more than 80%.
3, casing moulding process of the present invention adopts collagen fabric is extruded through special mechanical equipment, inflation, and heating and molding is processed the tubulose casing; Adopted the woven rotation that superposes of pin hole shape and ring-type to extrude shower nozzle; Casing thickness and collagen temperature are accurate to be kept, and high-speed molding makes the casing bore consistent; Seamless, wall is thin soft.
The specific embodiment
Embodiment 1, and a kind of manufacture craft of TPR collagen albumen sausage casing comprises the steps:
(1) animal skins sorting is classified being used to prepare the animal skins that Collagent casing for sausages lays in, and in assorting process, the part of having polluted independently separately, puts into sterilization pool to the animal skins of not finding pollution;
(2) sterilization; In sterilization pool, disinfect, the natrium citricum that content accounts for total liquor capacity 10%～15% is set in the said sterilization pool, also be provided with a silver electrode and a copper electrode in the sterilization pool; Link to each other with dc source respectively; Switched on 2～3 hours, and formed ion stream, carry out sterilizing through electrolysis;
(3) wash, shift out the animal skins of having sterilized and carried out the clear water rinsing 3～4 hours;
(4) skin is cut in manual work, rejects animal skin matter layer and cortical layer;
(5) powder, first stripping and slicing is after the powder machine carries out fragmentation;
(6) stir, stirring is carried out in rotary drum;
(7) acidifying, described acidifying are to add the 7-10% lactic acid solution, and regulate pH value 3.5～4.5, regulate temperature at 22～25 °;
(8) enzymolysis, described enzymolysis are to adopt papain 2-6% to carry out enzymolysis;
(9) secondary washing is carried out clear water rinsing 8～12 hours behind acidifying and enzymolysis;
(10) take off fine the processing, grind, extract collagenous fibres;
(11) add the collagen molecules filler, add methylcellulose to the collagenous fibres of extraction, being equipped with fully through the mixed kneading of vacuum, stirring rubs up;
(12) casing moulding; Will be behind the collagen fabric process hydraulic filtering that the mixed kneading of vacuum is equipped with; Under 1～3 ° condition, store 1～2 day; Through extruding, inflate, drench liquid, the preparation of heating and molding completion casing, described heating and molding process is aided with said inflation and drenches liquid carries out simultaneously, and the control temperature is at 60～70 ° then.
Described acidifying and enzymolysis process carry out simultaneously, the used time 3-5 of described acidifying and enzymolysis process days.
In conjunction with technique scheme, we can be further perfect to its technology through improving equipment:
Embodiment 2, and on the basis of embodiment 1, we are through adding PLC control system, can realize that the automation mode produces, the controlled easy pipe of each link, and production efficiency is high, and yield rate is high.
Embodiment 3, and on the basis of embodiment 2, we can produce edible casing between the terminal interpolation of the device of accomplishing above-mentioned technology slaking.
Embodiment 4, on the basis of embodiment 3, add and overlap contract machine and up-coiler, strengthened mechanization degree, make whole technology more perfect.
Claims (2)
1. the manufacture craft of a TPR collagen albumen sausage casing is characterized in that, comprises the steps:
(1) animal skins sorting is classified being used to prepare the animal skins that Collagent casing for sausages lays in, and in assorting process, the part of having polluted independently separately, puts into sterilization pool to the animal skins of not finding pollution;
(2) sterilization; In sterilization pool, disinfect, the natrium citricum that content accounts for total liquor capacity 10%～15% is set in the said sterilization pool, also be provided with a silver electrode and a copper electrode in the sterilization pool; Link to each other with dc source respectively; Switched on 2～3 hours, and formed ion stream, carry out sterilizing through electrolysis;
(3) wash, shift out the animal skins of having sterilized and carried out the clear water rinsing 3～4 hours;
(4) skin is cut in manual work, rejects animal skin matter layer and cortical layer;
(5) powder, first stripping and slicing is after the powder machine carries out fragmentation;
(6) stir, stirring is carried out in rotary drum;
(7) acidifying, described acidifying are to add the 7-10% lactic acid solution, and regulate pH value 3.5～4.5, regulate temperature at 22～25 °;
(8) enzymolysis, described enzymolysis are to adopt papain 2-6% to carry out enzymolysis;
(9) secondary washing is carried out clear water rinsing 8～12 hours behind acidifying and enzymolysis;
(10) take off fine the processing, grind, extract collagenous fibres;
(11) add the collagen molecules filler, add methylcellulose to the collagenous fibres of extraction, being equipped with fully through the mixed kneading of vacuum, stirring rubs up;
(12) casing moulding; Will be behind the collagen fabric process hydraulic filtering that the mixed kneading of vacuum is equipped with; Under 1～3 ° condition, store 1～2 day; Through extruding, inflate, drench liquid, the preparation of heating and molding completion casing, described heating and molding process is aided with said inflation and drenches liquid carries out simultaneously, and the control temperature is at 60～70 ° then.
2. according to the manufacture craft of claim 1 described a kind of TPR collagen albumen sausage casing, it is characterized in that described acidifying and enzymolysis process carry out simultaneously, the used time 3-5 of described acidifying and enzymolysis process days.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101893353A CN102726501A (en) | 2012-06-11 | 2012-06-11 | Manufacturing process of artificial collagen sausage casing |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2012101893353A CN102726501A (en) | 2012-06-11 | 2012-06-11 | Manufacturing process of artificial collagen sausage casing |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104938594A (en) * | 2015-06-04 | 2015-09-30 | 黄华照 | Collagen casing having a variety of application characteristics |
| CN105104493A (en) * | 2015-08-06 | 2015-12-02 | 梧州神冠蛋白肠衣有限公司 | Preparation method of collagen casings |
| CN107691605A (en) * | 2017-11-09 | 2018-02-16 | 广东德福隆生物科技有限公司 | A kind of Collagent casing for sausages and its production method |
| CN107897463A (en) * | 2017-11-06 | 2018-04-13 | 广东德福隆生物科技有限公司 | A kind of sugar-coat production technology |
| CN107897941A (en) * | 2017-11-06 | 2018-04-13 | 广东德福隆生物科技有限公司 | A kind of production technology of collagen peptide piece |
| CN110613011A (en) * | 2019-09-26 | 2019-12-27 | 浦江凯瑞生物科技股份有限公司 | Low-bacteria edible animal collagen casing and preparation research thereof |
| CN112042716A (en) * | 2020-09-23 | 2020-12-08 | 四川大学 | Method for preparing collagen casing by wet process through food synthesis bioengineering technology |
| CN112526069A (en) * | 2020-11-25 | 2021-03-19 | 山东海奥斯生物科技有限公司 | Method for judging quality of collagen fiber |
| CN115336620A (en) * | 2022-08-22 | 2022-11-15 | 山东海奥斯生物科技股份有限公司 | Process for preparing casing by utilizing collagen fibers recovered from waste water |
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| US4388331A (en) * | 1981-01-23 | 1983-06-14 | Devro, Inc. | Collagen sausage casing |
| CN101073375A (en) * | 2006-06-12 | 2007-11-21 | 柳州市宏升胶原蛋白肠衣有限公司 | Production of edible artificial sausages coating by enzymolytic collagen protein fibre |
| CN101461544A (en) * | 2009-01-14 | 2009-06-24 | 黄华照 | Collagen protein sausage casing produced from gelatinization skin material and method for producing the same |
| US20100015299A1 (en) * | 2005-05-06 | 2010-01-21 | Ralf Borst | Transparent food casing with textile backing material |
| CN102742862A (en) * | 2012-06-21 | 2012-10-24 | 邯郸帝科肠衣有限公司 | Edible collagen casing and production method thereof |
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- 2012-06-11 CN CN2012101893353A patent/CN102726501A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4388331A (en) * | 1981-01-23 | 1983-06-14 | Devro, Inc. | Collagen sausage casing |
| US20100015299A1 (en) * | 2005-05-06 | 2010-01-21 | Ralf Borst | Transparent food casing with textile backing material |
| CN101073375A (en) * | 2006-06-12 | 2007-11-21 | 柳州市宏升胶原蛋白肠衣有限公司 | Production of edible artificial sausages coating by enzymolytic collagen protein fibre |
| CN101461544A (en) * | 2009-01-14 | 2009-06-24 | 黄华照 | Collagen protein sausage casing produced from gelatinization skin material and method for producing the same |
| CN102742862A (en) * | 2012-06-21 | 2012-10-24 | 邯郸帝科肠衣有限公司 | Edible collagen casing and production method thereof |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104938594A (en) * | 2015-06-04 | 2015-09-30 | 黄华照 | Collagen casing having a variety of application characteristics |
| CN105104493A (en) * | 2015-08-06 | 2015-12-02 | 梧州神冠蛋白肠衣有限公司 | Preparation method of collagen casings |
| CN107897463A (en) * | 2017-11-06 | 2018-04-13 | 广东德福隆生物科技有限公司 | A kind of sugar-coat production technology |
| CN107897941A (en) * | 2017-11-06 | 2018-04-13 | 广东德福隆生物科技有限公司 | A kind of production technology of collagen peptide piece |
| CN107691605A (en) * | 2017-11-09 | 2018-02-16 | 广东德福隆生物科技有限公司 | A kind of Collagent casing for sausages and its production method |
| CN110613011A (en) * | 2019-09-26 | 2019-12-27 | 浦江凯瑞生物科技股份有限公司 | Low-bacteria edible animal collagen casing and preparation research thereof |
| CN112042716A (en) * | 2020-09-23 | 2020-12-08 | 四川大学 | Method for preparing collagen casing by wet process through food synthesis bioengineering technology |
| CN112042716B (en) * | 2020-09-23 | 2021-07-06 | 四川大学 | Collagen casing and preparation method thereof |
| CN113197242A (en) * | 2020-09-23 | 2021-08-03 | 四川大学 | Continuous water bath fixing treatment process for preparing collagen casing by wet method |
| CN112526069A (en) * | 2020-11-25 | 2021-03-19 | 山东海奥斯生物科技有限公司 | Method for judging quality of collagen fiber |
| CN115336620A (en) * | 2022-08-22 | 2022-11-15 | 山东海奥斯生物科技股份有限公司 | Process for preparing casing by utilizing collagen fibers recovered from waste water |
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Application publication date: 20121017 |