CN102722787A - Quality control managing method, system and server - Google Patents
Quality control managing method, system and server Download PDFInfo
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- CN102722787A CN102722787A CN2012101701419A CN201210170141A CN102722787A CN 102722787 A CN102722787 A CN 102722787A CN 2012101701419 A CN2012101701419 A CN 2012101701419A CN 201210170141 A CN201210170141 A CN 201210170141A CN 102722787 A CN102722787 A CN 102722787A
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Abstract
The invention provides a quality control managing method, system and server, which are suitable for the technical field of quality control. The quality control managing method comprises the following steps of: confirming a production plan list of a product to be produced to generate a process instruction sheet and a plan feeding sheet, and printing a process flow card according to the process instruction sheet; generating a dispatch list according to the process instruction sheet, wherein the dispatch list comprises a process procedure of the product to be produced, devices appointed by each process procedure, process batches, scheduling information and quality control item content parameters; and receiving the quality control item content transmitted by a quality control terminal, carrying out collection and analysis on the received quality control item content to generate and save a quality control report. Therefore, the quality control managing method disclosed by the invention has the advantages of preventing existing quality control defects and providing the quality control report with higher accuracy, and simultaneously is convenient to carry out following authentication or be taken as an item material.
Description
Technical field
The invention belongs to the quality inspection technical field, relate in particular to a kind of quality inspection management method, system and server.
Background technology
At present; Enterprise's great majority all are to produce according to order; There are many factor of productions as the one of which; For example in batches little, quantity on order is many, delivery date is short, the production equipment of enterprise is few and producers are limited etc., these factors have caused the management of order production run and have controlled relative difficulty bigger.
In the middle of enterprise, the enterprise of type of production especially, personnel are few in its production management, only are provided with the production foreman of production manager and day shift, night shift as the one of which, and production manager and production foreman do not have enough abilities and time to go to control each production run and progress; After order is assigned; The production manager is handed down to the workman with the technology data of technology department, and it is untimely that the workman fills in quality inspection information, in most cases do not fill in; The procedure inspection operation of quality inspection personnel inspection eventually all is the hand filling record; The unmanned supervision of data accuracy, data are difficult to statistics, and the availability of data is very poor; And the preservation management aspect problem of quality detecting data is very serious, for a long time do not preserve basically, when carrying out authentication such as ISO, a lot of enterprises all in a hurry the arrangement personnel replenish the technology data, cause work difficulty very big.
Summary of the invention
The purpose of the embodiment of the invention is to provide a kind of quality inspection management method, and there are many defectives in the quality inspection mode that being intended to solve prior art provides, and for example all there is the problem of defective in quality detecting data at aspects such as accuracy, real-time and preservations.
The embodiment of the invention is achieved in that a kind of quality inspection management method, and said method comprises the steps:
Treating the production schedule of producing product singly confirms; Generate technological order list and the plan list that feeds intake; Print route sheet according to said technological order singles; At least comprise two bar codes on the said route sheet, be respectively said wait the to produce bar code of product and the bar code of per pass manufacturing procedure;
Generate job order according to said technological order list, and issue, said job order comprises said manufacturing procedure, per pass manufacturing procedure appointed equipment, manufacturing batch, the information of arranging an order according to class and grade and quality inspection contents of a project parameter of waiting to produce product;
Receive the quality inspection contents of a project that send at the quality inspection terminal, the quality inspection contents of a project that receive are carried out Macro or mass analysis, generate the quality inspection form, and preserve.
Another purpose of the embodiment of the invention is to provide a kind of quality inspection management system, and said system comprises:
The route sheet print module; Being used to treat the production schedule of producing product singly confirms; Generate technological order list and the plan list that feeds intake; Print route sheet according to said technological order singles, comprise two bar codes on the said route sheet at least, be respectively said wait the to produce bar code of product and the bar code of per pass manufacturing procedure;
Job order generates and issues module; Be used for generating job order according to said technological order list; And issue, said job order comprises said manufacturing procedure, per pass manufacturing procedure appointed equipment, manufacturing batch, the information of arranging an order according to class and grade and quality inspection contents of a project information of waiting to produce product;
Module is preserved in the quality inspection report generation, is used to receive the quality inspection contents of a project that send at the quality inspection terminal, and the quality inspection contents of a project that receive are carried out Macro or mass analysis, generates the quality inspection form, and preserves.
Another purpose of the embodiment of the invention is to provide a kind of server that comprises the quality inspection management system.
Another purpose of the embodiment of the invention is to provide a quality testing method, and said method comprises the steps:
The job order that reception server sends, to the direct labor begin produce trigger action and detect;
When detect the direct labor begin to produce trigger action the time, output beginning production information;
According to said beginning production information, the bar code of route sheet is scanned, obtain the quality inspection contents of a project of the pairing manufacturing procedure of said beginning production information, process equipment and product;
Fill in the said quality inspection contents of a project, and the quality inspection contents of a project of filling in are sent to server.
Further, when detect the direct labor begin to produce trigger action the time, said output begins also to comprise the steps: before the step of production information
When detect the direct labor begin to produce trigger action the time, manufacturing procedure is carried out self check.
Another purpose of the embodiment of the invention is to provide a kind of quality inspection system, and said system comprises:
Detection module is used for the job order that reception server sends, to the direct labor begin produce trigger action and detect;
Beginning production information output module, be used for when said detection module detect the direct labor begin to produce trigger action the time, output begins production information;
Quality inspection contents of a project acquisition module is used for according to said beginning production information, and the bar code of route sheet is scanned, and obtains the quality inspection contents of a project of the pairing manufacturing procedure of said beginning production information, process equipment and product;
Fill in module, be used to fill in the said quality inspection contents of a project;
Sending module is used for the quality inspection contents of a project of filling in are sent to server.
Further, said system also comprises:
Selftest module, be used for when detect the direct labor begin to produce trigger action the time, manufacturing procedure is carried out self check.
Another purpose of the embodiment of the invention is to provide a kind of personal terminal that comprises quality inspection system.
In embodiments of the present invention, treat the production schedule of producing product and singly confirm, generate technological order list and the plan list that feeds intake, print route sheet according to said technological order singles; Generate job order according to said technological order list, said job order comprises said manufacturing procedure, per pass manufacturing procedure appointed equipment, manufacturing batch, the information of arranging an order according to class and grade and quality inspection contents of a project parameter of waiting to produce product; Receive the quality inspection contents of a project that send at the quality inspection terminal, the quality inspection contents of a project that receive are carried out Macro or mass analysis, generate the quality inspection form; And preserve; Thereby overcome existing quality inspection defective, provide accuracy higher quality inspection form, be convenient to the usefulness of follow-up authentication or project material simultaneously.
Description of drawings
Fig. 1 is the realization flow figure of the quality inspection management method that provides of the embodiment of the invention;
Fig. 2 is the structured flowchart of the quality inspection management system that provides of the embodiment of the invention;
Fig. 3 is the realization flow figure of the quality detecting method that provides of the embodiment of the invention;
Fig. 4 is the structured flowchart of the quality inspection system that provides of the embodiment of the invention.
Embodiment
In order to make the object of the invention, technical scheme and advantage clearer,, the present invention is further elaborated below in conjunction with accompanying drawing and embodiment.Should be appreciated that specific embodiment described herein only in order to explanation the present invention, and be not used in qualification the present invention.
Fig. 1 shows the realization flow of the quality inspection management method that the embodiment of the invention provides, and its concrete step is described below:
In step S101, treat the production schedule of producing product and singly confirm, generate technological order list and the plan list that feeds intake.
In step S102, singles print route sheet according to technological order, wherein, comprise two bar codes on this route sheet at least, are respectively and wait to produce the bar code of product and the bar code of per pass manufacturing procedure.
In embodiments of the present invention, when printing route sheet, the manufacturing technique requirent of per pass manufacturing procedure is printed, instruct producers to produce.
In step S103, generate job order according to the technological order list, and issue, wherein, job order comprises said manufacturing procedure, per pass manufacturing procedure appointed equipment, manufacturing batch, the information of arranging an order according to class and grade and quality inspection contents of a project parameter of waiting to produce product.
In embodiments of the present invention,, when sending it to personal terminal (panel computer or handheld terminal), relevant technological requirement and related process parameter is provided simultaneously, instructs producers to produce generating job order.
In step S104, receive the quality inspection contents of a project that send at the quality inspection terminal, the quality inspection contents of a project that receive are carried out Macro or mass analysis, generate the quality inspection form, and preserve.
In embodiments of the present invention, gone into man-hour (last procedure of product), singly handled warehouse-in, and generated the conformity certification and the product warranty of product according to the production schedule when product.
In embodiments of the present invention; The quality inspection contents of a project that send at the quality inspection terminal that this receives can be the summations of each manufacturing procedure; It can carry out Macro or mass analysis to the quality inspection contents of a project of each manufacturing procedure and the quality inspection contents of a project parameter that is provided with in advance, obtains the quality inspection result, and preserves; Quality inspection form after wherein preserving is for follow-up conscientious or project use, for follow-up use facilitates.
Fig. 2 shows the structured flowchart of the quality inspection management system that the embodiment of the invention provides; For the ease of explanation; Only provided the part relevant with the embodiment of the invention among the figure, wherein, this quality inspection management system can be built in software unit, hardware cell or the software and hardware combining unit of server.
Route sheet print module 11 is treated the production schedule of producing product and is singly confirmed; Generate technological order list and the plan list that feeds intake; Singles print route sheet according to technological order; Wherein, comprise two bar codes on this route sheet at least, be respectively and wait to produce the bar code of product and the bar code of per pass manufacturing procedure; Job order generates and issues module 12 according to technological order list generation job order, and issues, and this job order comprises said manufacturing procedure, per pass manufacturing procedure appointed equipment, manufacturing batch, the information of arranging an order according to class and grade and quality inspection contents of a project information of waiting to produce product; The quality inspection report generation is preserved module 13 and is received the quality inspection contents of a project that send at the quality inspection terminal, and the quality inspection contents of a project that receive are carried out Macro or mass analysis, generates the quality inspection form, and preserves.
The concrete realization such as the above-mentioned method embodiment of above-mentioned each module are said, repeat no more at this, but not in order to restriction the present invention.
Fig. 3 shows the realization flow of the quality detecting method that the embodiment of the invention provides, and its concrete step is described below:
In step S301, the job order that reception server sends, to the direct labor begin produce trigger action and detect.
In step S302, when detect the direct labor begin to produce trigger action the time, output beginning production information.
In step S303, according to the beginning production information, the bar code of route sheet is scanned, obtain the quality inspection contents of a project of the pairing manufacturing procedure of beginning production information, process equipment and product.
In step S304, fill in the quality inspection contents of a project, and the quality inspection contents of a project of filling in are sent to server.
In embodiments of the present invention, this is filled in the quality inspection contents of a project and is specially:
Be each process product that need check, the Interventions Requested content is filled in field test, compares according to producing the entrained quality inspection contents of a project parameter of job order then, points out (voice or interface display), gives comparing result simultaneously.
When finding that process product is defective, then generate one and do not conform to the article record by quality inspection personnel, send to relevant departments and handle, result is finally confirmed by quality inspection portion again; Result has two kinds:
1, the reparation of doing over again is handled by row by production department;
2, waste product, the process product that can not repair cancels and handles, and presses production again by producers.
As one embodiment of the present of invention, when detect the direct labor begin to produce trigger action the time, also comprise the steps: before the above-mentioned steps S302
When detect the direct labor begin to produce trigger action the time, manufacturing procedure is carried out self check.
Fig. 4 shows the structured flowchart of the quality inspection system that the embodiment of the invention provides; For the ease of explanation; Only provided the part relevant with the embodiment of the invention among the figure, wherein, quality inspection system can be built in software unit, hardware cell or the software and hardware combining unit of personal terminal.
The beginning of 21 couples of direct labors of detection module produces trigger action and detects; When detection module detect the direct labor begin to produce trigger action the time, beginning production information output module 22 output beginning production informations; Quality inspection contents of a project acquisition module 23 scans the bar code of route sheet according to the beginning production information, obtains the quality inspection contents of a project of the pairing manufacturing procedure of beginning production information, process equipment and product; Fill in module 24 and fill in the said quality inspection contents of a project; Sending module 25 sends to server with the quality inspection contents of a project of filling in.
In embodiments of the present invention, when detect the direct labor begin to produce trigger action the time, 26 pairs of manufacturing procedures of selftest module are carried out self check.
Wherein, the personal terminal in the embodiment of the invention can be handheld terminal, panel computer or other, at this not in order to restriction the present invention, as long as can reach this function.
The function of above-mentioned each module such as above-mentioned method embodiment are said, repeat no more at this, but not in order to restriction the present invention.
As a concrete example of the present invention, its concrete realization as follows:
The process management personnel print the route sheet of product through the technological order singles, the bar code that printed contents just has system to generate automatically, and bar code is two kinds: the bar code of product has an independently bar code with the every operation of this product.
On route sheet, every operation all can correspondingly print the technological requirement of preface, instructing workers production.
Generate job order; Through scheduling, select corresponding process equipment, select the record that meets in the technological order list again; Generate the job order record of different order of classes or grades at school for each equipment; In the job order record, can check that the technology of per pass manufacturing procedure record adds information such as requirement, can view the technique information and the processing request of the whole operation of this product simultaneously.
Whether the producers of personal terminal triggered to begin to produce detect monitoring.
When detecting the production of beginning preface, the operating personnel of personal terminal can carry out self check to this manufacturing procedure, fill in the self check content, and the project of check can comprise mutual inspection and self check.
When the workman begins to produce, will begin the personal terminal that production information is sent to quality inspection personnel automatically, quality inspection personnel can in time be known the process product that which process equipment has needs check.
When the personal terminal place of Quality Inspector to producers; Scan with the bar code (bar code of manufacturing procedure) of scanning device route sheet, obtain process product information after, begin to fill in the quality inspection contents of a project; After the preservation, automatically content is sent in the server.
Gone into man-hour (last procedure of product) when product, singly handled warehouse-in, and generated the conformity certification and the product warranty of product according to the production schedule.
Data generate relevant form automatically in server, so that every product technological parameter (quality inspection project) is compared analysis, realize process certification.
Data can require to draw according to ISO9001, offer relevant authentication mechanism and examine.
Above-mentionedly be merely a concrete example of the present invention, at this not in order to restriction the present invention.
In embodiments of the present invention, treat the production schedule of producing product and singly confirm, generate technological order list and the plan list that feeds intake, print route sheet according to said technological order singles; Generate job order according to said technological order list, said job order comprises said manufacturing procedure, per pass manufacturing procedure appointed equipment, manufacturing batch, the information of arranging an order according to class and grade and quality inspection contents of a project parameter of waiting to produce product; Receive the quality inspection contents of a project that send at the quality inspection terminal, the quality inspection contents of a project that receive are carried out Macro or mass analysis, generate the quality inspection form; And preserve; Thereby overcome existing quality inspection defective, provide accuracy higher quality inspection form, be convenient to the usefulness of follow-up authentication or project material simultaneously.
The above is merely preferred embodiment of the present invention, not in order to restriction the present invention, all any modifications of within spirit of the present invention and principle, being done, is equal to and replaces and improvement etc., all should be included within protection scope of the present invention.
Claims (8)
1. a quality inspection management method is characterized in that, said method comprises the steps:
Treating the production schedule of producing product singly confirms; Generate technological order list and the plan list that feeds intake; Print route sheet according to said technological order singles; At least comprise two bar codes on the said route sheet, be respectively said wait the to produce bar code of product and the bar code of per pass manufacturing procedure;
Generate job order according to said technological order list, and issue, said job order comprises said manufacturing procedure, per pass manufacturing procedure appointed equipment, manufacturing batch, the information of arranging an order according to class and grade and quality inspection contents of a project parameter of waiting to produce product;
Receive the quality inspection contents of a project that send at the quality inspection terminal, the quality inspection contents of a project that receive are carried out Macro or mass analysis, generate the quality inspection form, and preserve.
2. a quality inspection management system is characterized in that, said system comprises:
The route sheet print module; Being used to treat the production schedule of producing product singly confirms; Generate technological order list and the plan list that feeds intake; Print route sheet according to said technological order singles, comprise two bar codes on the said route sheet at least, be respectively said wait the to produce bar code of product and the bar code of per pass manufacturing procedure;
The job order generation module is used for generating job order according to said technological order list, and issues, and said job order comprises said manufacturing procedure, per pass manufacturing procedure appointed equipment, manufacturing batch, the information of arranging an order according to class and grade and quality inspection contents of a project information of waiting to produce product;
Module is preserved in the quality inspection report generation, is used to receive the quality inspection contents of a project that send at the quality inspection terminal, and the quality inspection contents of a project that receive are carried out Macro or mass analysis, generates the quality inspection form, and preserves.
3. server that comprises the described quality inspection management system of claim 2.
4. a quality testing method is characterized in that, said method comprises the steps:
The job order that reception server sends, to the direct labor begin produce trigger action and detect;
When detect the direct labor begin to produce trigger action the time, output beginning production information;
According to said beginning production information, the bar code of route sheet is scanned, obtain the quality inspection contents of a project of the pairing manufacturing procedure of said beginning production information, process equipment and product;
Fill in the said quality inspection contents of a project, and the quality inspection contents of a project of filling in are sent to server.
5. quality detecting method according to claim 4 is characterized in that, when detect the direct labor begin to produce trigger action the time, said output begins also to comprise the steps: before the step of production information
When detect the direct labor begin to produce trigger action the time, manufacturing procedure is carried out self check.
6. a quality inspection system is characterized in that, said system comprises:
Detection module is used for the job order that reception server sends, to the direct labor begin produce trigger action and detect;
Beginning production information output module, be used for when said detection module detect the direct labor begin to produce trigger action the time, output begins production information;
Quality inspection contents of a project acquisition module is used for according to said beginning production information, and the bar code of route sheet is scanned, and obtains the quality inspection contents of a project of the pairing manufacturing procedure of said beginning production information, process equipment and product;
Fill in module, be used to fill in the said quality inspection contents of a project;
Sending module is used for the quality inspection contents of a project of filling in are sent to server.
7. quality inspection system according to claim 6 is characterized in that, said system also comprises:
Selftest module, be used for when detect the direct labor begin to produce trigger action the time, manufacturing procedure is carried out self check.
8. personal terminal that comprises the described quality inspection system of claim 6.
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| CN2012101701419A CN102722787A (en) | 2012-05-29 | 2012-05-29 | Quality control managing method, system and server |
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| CN2012101701419A CN102722787A (en) | 2012-05-29 | 2012-05-29 | Quality control managing method, system and server |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102930426A (en) * | 2012-11-07 | 2013-02-13 | 武钢集团昆明钢铁股份有限公司 | System and method for generating steel product warranties automatically |
| CN104408542A (en) * | 2014-10-28 | 2015-03-11 | 艾普工华科技（武汉）有限公司 | Quality modeling and graphical defect logging method and system |
| CN104808594A (en) * | 2014-01-23 | 2015-07-29 | 中原工学院 | Quality inspection information feedback system |
| CN107527077A (en) * | 2017-07-21 | 2017-12-29 | 中航（重庆）微电子有限公司 | Semiconductor aids in production method and system |
| CN107844907A (en) * | 2017-11-08 | 2018-03-27 | 厦门市再丰运动器材有限公司 | A kind of production schedule and the production management method for sending work examination progress |
| CN108388552A (en) * | 2018-02-28 | 2018-08-10 | 重庆拾秒科技有限公司 | A kind of electronic technology traveler and preparation method thereof, application method and application system |
| CN109283899A (en) * | 2018-09-17 | 2019-01-29 | 沈机（上海）智能系统研发设计有限公司 | Workpiece quality detecting method and its device, medium, digital control system and quality inspection system |
| CN110533337A (en) * | 2019-09-03 | 2019-12-03 | 四川环龙技术织物有限公司 | The production monitoring methods, devices and systems of paper making felt |
| CN111192157A (en) * | 2019-12-26 | 2020-05-22 | 中车青岛四方机车车辆股份有限公司 | Data inspection method and device |
| CN111461552A (en) * | 2020-04-02 | 2020-07-28 | 中电工业互联网有限公司 | Test automatic scheduling method and system based on multi-variety and small-batch orders |
| CN112198849A (en) * | 2020-10-09 | 2021-01-08 | 浙江衣拿智能科技股份有限公司 | Clothing rework control method and system |
| CN112712333A (en) * | 2020-12-25 | 2021-04-27 | 中用科技有限公司 | Automatic business work order management system and method |
| CN113449967A (en) * | 2021-06-04 | 2021-09-28 | 广东昭信平洲电子有限公司 | Quality inspection management system of inductance coil |
| CN114638477A (en) * | 2022-02-21 | 2022-06-17 | 上海江南船舶管业有限公司 | External inspection method and system for pipeline welding, computer equipment and readable storage medium |
| CN116452069A (en) * | 2023-06-15 | 2023-07-18 | 北京商夷数字科技有限公司 | Product quality tracking method and device and electronic equipment |
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| CN102930426A (en) * | 2012-11-07 | 2013-02-13 | 武钢集团昆明钢铁股份有限公司 | System and method for generating steel product warranties automatically |
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| CN104408542A (en) * | 2014-10-28 | 2015-03-11 | 艾普工华科技（武汉）有限公司 | Quality modeling and graphical defect logging method and system |
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| CN108388552A (en) * | 2018-02-28 | 2018-08-10 | 重庆拾秒科技有限公司 | A kind of electronic technology traveler and preparation method thereof, application method and application system |
| CN109283899A (en) * | 2018-09-17 | 2019-01-29 | 沈机（上海）智能系统研发设计有限公司 | Workpiece quality detecting method and its device, medium, digital control system and quality inspection system |
| CN110533337A (en) * | 2019-09-03 | 2019-12-03 | 四川环龙技术织物有限公司 | The production monitoring methods, devices and systems of paper making felt |
| CN111192157A (en) * | 2019-12-26 | 2020-05-22 | 中车青岛四方机车车辆股份有限公司 | Data inspection method and device |
| CN111461552A (en) * | 2020-04-02 | 2020-07-28 | 中电工业互联网有限公司 | Test automatic scheduling method and system based on multi-variety and small-batch orders |
| CN112198849A (en) * | 2020-10-09 | 2021-01-08 | 浙江衣拿智能科技股份有限公司 | Clothing rework control method and system |
| CN112712333A (en) * | 2020-12-25 | 2021-04-27 | 中用科技有限公司 | Automatic business work order management system and method |
| CN113449967A (en) * | 2021-06-04 | 2021-09-28 | 广东昭信平洲电子有限公司 | Quality inspection management system of inductance coil |
| CN113449967B (en) * | 2021-06-04 | 2024-02-09 | 广东昭信平洲电子有限公司 | Quality inspection management system of inductance coil |
| CN114638477A (en) * | 2022-02-21 | 2022-06-17 | 上海江南船舶管业有限公司 | External inspection method and system for pipeline welding, computer equipment and readable storage medium |
| CN116452069A (en) * | 2023-06-15 | 2023-07-18 | 北京商夷数字科技有限公司 | Product quality tracking method and device and electronic equipment |
| CN116452069B (en) * | 2023-06-15 | 2023-09-29 | 北京商夷数字科技有限公司 | Product quality tracking method and device and electronic equipment |
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Application publication date: 20121010 |