CN102717579B - Method utilizing expanded perlite to produce vacuum insulated plate - Google Patents

Method utilizing expanded perlite to produce vacuum insulated plate Download PDF

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Publication number
CN102717579B
CN102717579B CN201210187116.1A CN201210187116A CN102717579B CN 102717579 B CN102717579 B CN 102717579B CN 201210187116 A CN201210187116 A CN 201210187116A CN 102717579 B CN102717579 B CN 102717579B
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Prior art keywords
expanded perlite
film
core
mould
plate
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CN201210187116.1A
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CN102717579A (en
Inventor
何奕
侯钦鹏
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Anhui Keruike Thermal Insulation Material Co., Ltd.
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ANHUI KERUIKE THERMAL INSULATION MATERIAL Co Ltd
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Abstract

The invention relates to a method utilizing expanded perlite to produce a vacuum insulated plate. The fabrication process of the method comprises the following steps of: burdening: putting materials into a mixing machine to be fully mixed; drying: drying the uniformly stirred mixture; core material forming: putting the dried materials and a getter into a mould, and putting the mould into a pressing machine for pressure forming; package: taking out a pressure-formed core plate from the mould, packing a layer of non-woven fabric at the periphery of the core plate so as to obtain the core plate of the vacuum insulated plate for buildings; putting the core plate into a high-resistance gas membrane bag, vacuumizing with the vacuum degree of 0.02-20Pa, and then sealing. The method has the advantages that the sound absorption of the expanded perlite is good, and the own coefficient of thermal conductivity of the expanded perlite is low; the traditional insulated plate uses organic foam or rock wool, so that the traditional insulated plate is inflammable or the coefficient of thermal conductivity is high; the researched insulated plate using perlite as the main ingredient of core materials can achieve the lower coefficient of thermal conductivity; the perlite is an inorganic material and is not easy to burn.

Description

Expanded perlite is utilized to produce the method for vacuum heat-insulating plate
Technical field
The present invention relates to a kind of method utilizing expanded perlite to produce vacuum heat-insulating plate, for the production of vacuum heat-insulating plate, this vacuum heat-insulating plate is used as building or industrial heat preservation material.
Background technology
Existing vacuum heat-insulating plate is primarily of inner insulated core material and cover high-gas resistance film formation outward, wherein insulated core material generally adopts conventional insulation material (as foamed plastic), glass fibre or/and the materials such as aeroge are made, its shortcoming is that material cost is high, and energy consumption is high, not environmentally.
Summary of the invention
The present invention aims to provide a kind of method utilizing expanded perlite to produce vacuum heat-insulating plate, and high with the material cost solving prior art existence, energy consumption is high, problem not environmentally.
Technical scheme of the present invention is: a kind of method utilizing expanded perlite to produce vacuum heat-insulating plate, core is loaded in high resistant air film bag, vacuumize rear sealing, it is characterized in that, described core composition and parts by weight are: expanded perlite 60-90, fiber 10-20, vacuum active stabilizing agent 3-6;
Manufacture craft comprises the steps:
(1) prepare burden: described material is dropped into mixer and fully mixes;
(2) dry: the compound stirred is dried;
(3) core material is shaping: dropped in mould by the material after drying, surface strikes off;
(4) compressing: mould to be put into press compressing;
(5) wrap up: compressing central layer is taken out from mould, in the periphery of central layer parcel layer of non-woven fabric, obtain heat preservation core plate;
(6) heat preservation core plate inserted in high resistant air film bag and vacuumize, vacuum is 0.02-20Pa, then
Sealing.
The bake out temperature of step (2) is 100-120 DEG C, measures the moisture content of mixed once material in drying course every 8 minutes, until the moisture content of compound reaches less than 0.5%, stops drying.
In step (4), the decrease speed of press controls as 3-7 cm/s, and Stress control is at 20-80T/m 2.
The drying course of step (2) carries out in the process of step (1) simultaneously.
In step (5), non-woven fabrics used is flame-retardant non-woven, and mass area ratio is 35-100g/m 2.
Described fiber comprise in rock wool, glass, lignin fibre and glass-ceramic fibre more than one, with arbitrary proportion mixing, described fibre length is 3-12mm, and diameter is 0.2-13 micron.
Described high resistant air film bag is made up of the overcoat in outside and the sealant compound of inner side.
Described sealant comprises aluminium foil, polyester film, nylon film, polyethylene film, polyvinyl chloride film, polystyrene film, polyvinylidene chloride, polyvinyl alcohol film, ethylene-vinyl acetate copolymer film, polyvinyl alcohol film, nylon film, ethylene/vinyl alcohol copolymer film, polycarbonate film, polyacrylic one or more are composited; The outermost protective layer of described high resistant air film bag by glass-fiber-fabric, non-woven fabrics, carbon-fiber cloth, basalt fiber cloth, ceramic fiber cloth one or more be composited.
Be provided with edge sealing at the two ends of described high resistant air film bag, this edge sealing is located at the relative of the two ends of this high resistant air film bag, is provided with the occlusal crib coincide with this edge sealing at the another side relative with this edge sealing.
Advantage of the present invention is: the present invention can reach lower thermal conductivity factor using perlite as the vacuum heat-insulation plate of core main component, is again inorganic material, nonflammable, can meet the needs of country's six or five energy conservation plans.Low in raw material price, ensures certain low thermal conductivity, reduces cost of material; Decrease the pollution to environment.Fiber mixes the intensity adding warming plate with perlite, and can form thermal insulation layer between perlitic particle, improves heat-insulating property further.
Accompanying drawing explanation
Fig. 1 is the side structure schematic diagram of one embodiment of the invention;
Fig. 2 is another embodiment of the present invention side structure schematic diagram;
Fig. 3 is the top view of Fig. 1;
Fig. 4 is the docking schematic diagram of the present invention when applying.
Detailed description of the invention
A kind of method utilizing expanded perlite to produce vacuum heat-insulating plate of the present invention, loads core in high resistant air film bag, vacuumizes rear sealing, it is characterized in that, described core composition and parts by weight are: expanded perlite 60-90, fiber 10-20, vacuum active stabilizing agent 3-6.Vacuum active stabilizing agent is by active carbon, and barium lithium alloy activator, calcium oxide, magnesia, one or more mixtures (arbitrary proportion) in silica gel are formed.Described fiber comprises the one in rock wool, glass, lignin fibre and glass-ceramic fibre, or with the two or more above-mentioned fiber of arbitrary proportion mixing.Described fibre length is 3-12mm, and diameter is 0.2-13 micron.
Manufacture craft comprises the steps:
(1) prepare burden: described material is dropped into mixer and fully mixes;
(2) dry: the compound stirred is dried; Bake out temperature is 100-120 DEG C, measures the moisture content of mixed once material in drying course every 8 minutes, until the moisture content of compound reaches less than 0.5%, stops drying.
(3) core material is shaping: dropped in mould by the material after drying, surface strikes off;
(4) compressing: mould to be put into press compressing; The decrease speed of press controls as 3-7 cm/s, and Stress control is at 20-80T/m 2.
(5) wrap up: compressing central layer is taken out from mould, in the periphery of central layer parcel layer of non-woven fabric, obtain heat preservation core plate; Non-woven fabrics used is flame-retardant non-woven, and mass area ratio is 35-100g/m 2.
(6) heat preservation core plate inserted in high resistant air film bag and vacuumize, vacuum is 0.02-20Pa, then
Sealing.
The drying course of step (2) also can carry out in the process of step (1) simultaneously.
Described high resistant air film bag is made up of the overcoat in outside and the sealant compound of inner side.
Described sealant comprises aluminium foil, polyester film, nylon film, polyethylene film, polyvinyl chloride film, polystyrene film, polyvinylidene chloride, polyvinyl alcohol film, ethylene-vinyl acetate copolymer film, polyvinyl alcohol film, nylon film, ethylene/vinyl alcohol copolymer film, polycarbonate film, polyacrylic one or more are composited.
The outermost protective layer of described high resistant air film bag by glass-fiber-fabric, non-woven fabrics, carbon-fiber cloth, basalt fiber cloth, ceramic fiber cloth one or more be composited.
Described high resistant air film bag also can adopt the material of any existing routine to make.Getter is also conventional material, adopts scattering device or adopts Rotating fields to be arranged on the surface of central layer.
See Fig. 1-Fig. 4, the vacuum heat-insulating plate contour structures that the present invention makes can be conventional shape, is provided with sealing strip 3(see Fig. 1 at the two ends of high resistant air film bag 1).Also the sealing strip 3 at high resistant air film bag 1 two ends can be located at the relative one side at the two ends of this high resistant air film bag 1, be provided with the occlusal crib 4 coincide with this edge sealing at the another side relative with sealing limit 3.When constructing, adjacent two pieces of warming plate A1 and A2 edge sealing 3 being placed on (as shown in Figure 4) in the occlusal crib 4 of the other side, reducing the heat bridge thickness between adjacent two pieces of warming plates, improve heat insulation effect and efficiency of construction.

Claims (6)

1. the method utilizing expanded perlite to produce vacuum heat-insulating plate, core is loaded in high resistant air film bag, vacuumize rear sealing, it is characterized in that, described core composition and parts by weight are: expanded perlite 60-90 part, fiber 10-20 part, vacuum active stabilizing agent 3-6 part, manufacture craft comprises the steps:
(1) prepare burden: described material is dropped into mixer and fully mixes;
(2) dry: dried by the compound stirred, bake out temperature is 100-120 DEG C, in drying course, measured the moisture content of mixed once material every 8 minutes, until the moisture content of compound reaches less than 0.5%, stop drying;
(3) core material is shaping: dropped in mould by the material after drying, surface strikes off;
(4) compressing: mould to be put into press compressing, the decrease speed of press controls as 3-7 cm/s, and Stress control is at 20-80T/m 2;
(5) wrap up: compressing central layer is taken out from mould, in the periphery of central layer parcel layer of non-woven fabric, obtain heat preservation core plate;
(6) heat preservation core plate inserted in high resistant air film bag and vacuumize, vacuum is 0.02-20Pa, then seals;
Described fiber comprise in rock wool, glass, lignin fibre and glass-ceramic fibre more than one mix with arbitrary proportion, described fibre length is 3-12mm, and diameter is 0.2-13 micron;
Described vacuum active stabilizing agent is more than one mixtures mixed with arbitrary proportion in active carbon, barium lithium alloy activator, calcium oxide, magnesia, silica gel.
2., according to the method utilizing expanded perlite to produce vacuum heat-insulating plate described in claim 1, it is characterized in that: the drying course of step (2) carries out in the process of step (1) simultaneously.
3., according to the method utilizing expanded perlite to produce vacuum heat-insulating plate described in claim 1, it is characterized in that: in step (5), non-woven fabrics used is flame-retardant non-woven, mass area ratio is 35-100g/m 2.
4. produce the method for vacuum heat-insulating plate according to the expanded perlite that utilizes described in claim 1, it is characterized in that, described high resistant air film bag is made up of the overcoat in outside and the sealant compound of inner side.
5. the expanded perlite that utilizes according to claim 4 produces the method for vacuum heat-insulating plate, it is characterized in that: described sealant comprises aluminium foil, polyester film, nylon film, polyethylene film, polyvinyl chloride film, polystyrene film, polyvinylidene chloride, polyvinyl alcohol film, ethene-acetate ethylene copolymer film, ethylene/vinyl alcohol copolymer film, polycarbonate film, polyacrylic more than one are composited; The outermost protective layer of described high resistant air film bag by glass-fiber-fabric, non-woven fabrics, carbon-fiber cloth, basalt fiber cloth, ceramic fiber cloth more than one be composited.
6. produce the method for vacuum heat-insulating plate according to the expanded perlite that utilizes described in claim 1, it is characterized in that: be provided with edge sealing at the two ends of described high resistant air film bag, this edge sealing is located at the relative one side at the two ends of this high resistant air film bag, is provided with the occlusal crib coincide with this edge sealing at the another side relative with this edge sealing.
CN201210187116.1A 2012-06-08 2012-06-08 Method utilizing expanded perlite to produce vacuum insulated plate Active CN102717579B (en)

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CN102717579B true CN102717579B (en) 2015-02-04

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103090157B (en) * 2013-02-05 2015-08-19 山东华德隆建材科技有限公司 A kind of vacuum heat-insulating plate and preparation method thereof
CN103343580A (en) * 2013-07-11 2013-10-09 陈秀凯 Method for manufacturing vacuum heat-insulating plates by utilization of coal ash and rice hull ash
CN105333266A (en) * 2015-12-01 2016-02-17 太仓清宇特种塑料有限公司 Thermal insulation composite material
CN107056222A (en) * 2017-06-22 2017-08-18 合肥易美特建材有限公司 A kind of manufacture craft of novel environment friendly sound panel
CN113858746A (en) * 2021-09-08 2021-12-31 深圳市深炜科技有限公司 Composite board for building and processing technology thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2163724Y (en) * 1993-04-01 1994-05-04 贾万湘 Composite artificial sheet
CN101691899A (en) * 2009-10-01 2010-04-07 福建赛特新材料有限公司 Composite core material vacuum insulation panel and preparation method thereof
CN101725311A (en) * 2009-11-27 2010-06-09 浙江邦德光电集团有限公司 Pearlite fiber composite fire-proof heat insulation board

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2163724Y (en) * 1993-04-01 1994-05-04 贾万湘 Composite artificial sheet
CN101691899A (en) * 2009-10-01 2010-04-07 福建赛特新材料有限公司 Composite core material vacuum insulation panel and preparation method thereof
CN101725311A (en) * 2009-11-27 2010-06-09 浙江邦德光电集团有限公司 Pearlite fiber composite fire-proof heat insulation board

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Owner name: ANHUI KERUIKE THERMAL INSULATION MATERIAL CO., LTD

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Inventor after: He Yi

Inventor after: Hou Qinpeng

Inventor before: Di Chuanwei

Inventor before: Li Zhuangxian

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Free format text: CORRECT: ADDRESS; FROM: 266112 QINGDAO, SHANDONG PROVINCE TO: 241000 WUHU, ANHUI PROVINCE

Free format text: CORRECT: INVENTOR; FROM: ZHAI CHUANWEI LI ZHUANGXIAN TO: HE YI HOU QINPENG

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Address after: 241000 Anhui city of Wuhu province Yijiang high tech Industrial Development Zone South South Road No. 1

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Address before: 266112 Shandong City, Chengyang District, Qingdao, the streets of the streets of the Wangjiazhuang neighborhood of the community on the north side of the 500 meters

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