CN102704105A - Textile made of high count and high alpine animal fiber blended yarns - Google Patents
Textile made of high count and high alpine animal fiber blended yarns Download PDFInfo
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- CN102704105A CN102704105A CN2012101691309A CN201210169130A CN102704105A CN 102704105 A CN102704105 A CN 102704105A CN 2012101691309 A CN2012101691309 A CN 2012101691309A CN 201210169130 A CN201210169130 A CN 201210169130A CN 102704105 A CN102704105 A CN 102704105A
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- 239000000835 fiber Substances 0.000 title claims abstract description 77
- 241001465754 Metazoa Species 0.000 title claims abstract description 59
- 239000004753 textile Substances 0.000 title claims abstract description 14
- 239000000126 substance Substances 0.000 claims abstract description 16
- 229920003043 Cellulose fiber Polymers 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 15
- 238000002156 mixing Methods 0.000 claims abstract description 13
- 238000005516 engineering process Methods 0.000 claims abstract description 12
- 238000004043 dyeing Methods 0.000 claims abstract description 7
- 238000009941 weaving Methods 0.000 claims abstract description 6
- 238000007493 shaping process Methods 0.000 claims description 16
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 12
- 210000004209 hair Anatomy 0.000 claims description 11
- 239000000654 additive Substances 0.000 claims description 10
- 230000000996 additive effect Effects 0.000 claims description 10
- 238000009960 carding Methods 0.000 claims description 10
- 239000010779 crude oil Substances 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 8
- 238000002203 pretreatment Methods 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 244000144992 flock Species 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims description 5
- 238000010306 acid treatment Methods 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 4
- 238000007654 immersion Methods 0.000 claims description 4
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 claims description 4
- 241000282836 Camelus dromedarius Species 0.000 claims description 3
- 241001508687 Mustela erminea Species 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 210000002268 wool Anatomy 0.000 abstract description 7
- 238000009987 spinning Methods 0.000 abstract description 5
- 238000005299 abrasion Methods 0.000 abstract 1
- 210000000085 cashmere Anatomy 0.000 description 8
- 230000007613 environmental effect Effects 0.000 description 7
- 239000000203 mixture Substances 0.000 description 4
- 238000010792 warming Methods 0.000 description 4
- 239000004744 fabric Substances 0.000 description 3
- 238000009940 knitting Methods 0.000 description 3
- 230000014759 maintenance of location Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 241000283707 Capra Species 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 241000208202 Linaceae Species 0.000 description 1
- 235000004431 Linum usitatissimum Nutrition 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 239000010437 gem Substances 0.000 description 1
- 229910001751 gemstone Inorganic materials 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 230000003700 hair damage Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Landscapes
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Woven Fabrics (AREA)
Abstract
The invention discloses a textile made of high count and high alpine animal fiber blended yarns, which is obtained in a method of weaving the high count and high alpine animal fiber blended yarns, wherein blended yarns is formed in a method of blending the high count and high alpine animal fibers with chemical fibers or cellulose fibers; production technology of the high count and high alpine animal fiber blended yarns comprises steps of wool loosening and dyeing, oiling and dewing, wool mixing, wool combing, drawing, roving, spinning, spooling, doubling, double-twisting and reverse stranding; and the manufactured blended yarns are characterized by low cost, environment protection, abrasion resistance, warm keeping or comfort and has excellent market application prospect.
Description
Technical field
The present invention relates to a kind of blended yarn textiles and production technology thereof, or rather, is a kind of high animal blended yarn textiles and production technology thereof.
Background technology
Along with improving constantly of the growth of economy, development of science and technology, living standard, people are to not only requiring fashion attractive in appearance in the dress, but more value the comfortable of clothes material and health care environmental protection effect.
In weaving was produced, yarn that the conventional animal fibrous woven goes out and goods had certain warmth retention property and comfort level; Like cashmere, cashmere fiber is enjoyed the great reputation of " fiber jewel " with its gentle, light, soft, sliding, glutinous characteristic; But very important is; The cost of material of pure cashmere product is high, annual lint 50～80 grams that produce of down producing goat, and the suede of average per 5 goats is just enough made a cashmere sweater.
Yakwool is as one of high and cold animal fiber, its feel sliding glutinous, warmth retention property is strong, fiber strength is high, corrosion-resistant and cost is lower, yak is adopted hair once every year, the yak year wool production of growing up is 1.17～2.62 kilograms; Children ox in age is 1.30～1.35 kilograms, and wherein coarse wool and fine hair respectively account for half the.Yakwool is very thin, and diameter is less than 20 microns, and length is 3.4～4.5 centimetres, has irregular curvedly, and scale is closely obvolvent in the form of a ring, and gloss is soft, and elasticity is strong.The environmental protection again of the exploitation of yakwool and economy.Its fine hair is that nature comes off, and is just passable as long as the herdsman picks up.At present, China can reclaim 4000 tons of yakwool raw materials every year.
A high animal fiber is a kind of novel textile fabric, and it comprises high and cold animal suede, like yakwool, camel's hair, ermine suede etc.Be different from traditional textile fabric, it has oneself advantage and characteristic, with chemical fibres such as itself and polyamide fibre, viscose glues; After perhaps cellulose fibres such as day silk, flax fibre carried out blending, various aspects of performance such as feel, elasticity and warmth retention property all were superior to high-grade cashmere, and cost is significantly less than cashmere; Yarn has possessed environmental protection, wear-resisting, warming, comfortable characteristic; Some expensive former materials on the market are had very strong substitution effect, and the quality class is higher, and market prospects are very good.With other fiber blends after the blended yarn that obtains, market demand is very big.
Prepare the blended yarn of a kind of low cost, environmental protection, wear-resisting, warming or comfort properties, and utilize this blended yarn to be prepared into textiles and will obtain bigger application market and be worth.
Summary of the invention
The present invention solves the existing in prior technology technical problem, thereby a kind of blended yarn and production technology thereof that possesses low cost, environmental protection, wear-resisting, warming or comfort properties is provided.
Above-mentioned technical problem of the present invention mainly is able to solve through following technical proposals: a kind of high Zhi Gaohan animal fiber blended yarn textiles; It props up the animal blended yarn height and is formed by weaving; Said height props up the high animal fiber of animal blended yarn employing and chemical fibre carries out blending or adopt height to prop up animal fiber and cellulose fibre carries out blending; Said height props up the ratio of animal fiber and chemical fibre or the ratio of a high animal fiber and cellulose fibre adopts 4: 1 weight ratio, and key step comprises: flock dyeing, oiling dewing and hair, carding, drafting, rove, spun yarn, winder, doubling, double twisting and the strand of falling.Said height prop up that animal fiber comprises yakwool or/and camel's hair or/and ermine suede.
Said height props up animal fiber and before blending, at first adopts pre-treatment step, and said pre-treatment step comprises: soak, stretch and setting; Said immersion process comprises: animal fiber is put into soak soaked 30 minutes, the component of said soak is: NaCl200g/L, acetic acid 1mol/L; Said shaping process comprises: the animal fiber after will stretching is put into shaping liquid and was soaked 4 minutes, takes out oven dry then, and the component of said shaping liquid is: NaCl200g/L, clorox 5g/L.
The oiling dewing comprises: get and crude oil and crude oil mixed the back with water by weight 1: 8 and evenly be sprayed on the high animal fiber with the mode of directly getting that tiles by 1.3% of animal fiber weight, go up machine after placing 24h; Get antistatic additive by 0.6% of chemical fibre or cellulose fibre weight, antistatic additive mixed the back with water and evenly is sprayed on chemical fibre or the cellulose fibre with the mode of directly getting that tiles by weight 1: 10, go up machine behind the placement 24h.
Carding specifically comprises: the machine moisture regain of going up is controlled in 16%.
Drafting specifically comprises: reduce front roller speed, make the shaping speed controlling about 120m/min, install the Xelminator device additional.
Rove comprises: strengthen the maintaining of roller apron, shorten roller acid treatment and apron cleaning frequency, guarantee that roller apron any surface finish is smooth; Reduce rove ingot speed, be controlled at about 500r/min, about front roller speed 180r/min; The drawing-off reel cage guarantees that pressurization is consistent; Workshop humidity is strict controlled in 72%.
Spun yarn specifically comprises: the ingot speed control is built in about 7000r/min; The yarn twist factor is about 90; Adopt slip draft, use soft high elasticity rubber roll, strengthen sliver control.
A kind of high Zhi Gaohan animal fiber blended yarn textiles, it props up the animal blended yarn height and is formed by weaving, and said height props up the animal blended yarn and adopts above-mentioned production technology preparation.
Height of the present invention props up animal blended yarn fabric and has possessed environmental protection, wear-resisting, warming or comfortable characteristic.
The specific embodiment
Height props up the animal fiber blended yarn, and its best production procedure is: raw material outbound, flock dyeing, oiling dewing and hair, blowing mix hair, carding, drafting, rove, spun yarn, winder, doubling, double twisting, fall to twist, pack warehouse-in.
Below above-mentioned part flow process is introduced, introductory section is not with conventional production procedure.
One, a high animal fiber at first adopts pre-treatment step: pre-treatment step comprises: soak, stretch and setting; Immersion process comprises: animal fiber is put into soak soaked 30 minutes, the component of soak is: NaCl200g/L, acetic acid 1mol/L; Shaping process comprises: the animal fiber after will stretching is put into shaping liquid and was soaked 4 minutes, takes out oven dry then, and the component of shaping liquid is: NaCl200g/L, clorox 5g/L.
Above-mentioned preliminary treatment has changed the filament thickness and has differed, the problems such as easy fracture that often occur in the follow-up stretching fabrication processes.After above-mentioned preliminary treatment, and without comparing with the animal fiber of handling, fiber thickness is more even after stretching, and entire length has increased more than 18%, and fineness has changed more than 10%.
Two, oiling dewing:
A high animal fiber is through behind the flock dyeing, and fiber strength descends, and original grease of fiber and antistatic additive are by flush away.Owing to have loose colour after the dyeing, make fiber surface send out puckery and be difficult for drawing-off.For spinning processing is carried out smoothly, can adding and crude oil and antistatic additive, and carry out dewing and handle, make the suitable last machine regain of chemical fibre maintenance of a high animal fiber and blending with it.
The preferred dewing preprocess method that refuels: get and crude oil and crude oil mix by weight 1: 8 with water by animal fiber weight 1.3%, mix the back and use sprayer evenly to be sprayed on the high animal fiber, last machine behind the placement 24h with the mode of directly getting that tiles.Get antistatic additive by 0.6% of chemical fibre or cellulose fibre weight, antistatic additive mixes with water by weight at 1: 10, by evenly being sprayed on chemical fibre or the cellulose fibre by sprayer with quadrat method, goes up machine behind the placement 24h.
Three, carding
The problem that carding process usually exists is: twine cylinder, web waft head, be prone to broken end, fine hair damage fuds fuddled ratio is big; So the technical essential of carding process is; Confirm reasonably to go up the machine moisture regain; Knitting technology is followed to reduce between fibre damage, minimizing fiber and is tangled and crumple, and realizes the principle that fiber shifts smoothly.Preferred processing mode is: the machine moisture regain of going up is strict controlled in 16% scope, get damp again excessive easy winding cylinder, doffer, and too small easy generation static, the fiber fuds fuddled increases.
Four, drafting
The problem that the mixing in doubling step production process exists usually is: mixed wool top static is big, twines the roller roller easily, and broken end is many, and life is rough does, and the wool top cohesive force is poor simultaneously, is easy to generate misdraft, and evenness quality is wayward.Preferred processing mode is: reduce front roller speed, make the shaping speed controlling about 120m/min, install measures such as Xelminator device additional.
Five, rove
The problem that the rove operation exists usually is: around roller, be prone to the thickness joint, production efficiency is low, and for solving the roving yarn quality problem, preferred processing mode is:
1) roller acid treatment and apron cleaning frequency are shortened in the maintaining of reinforcement roller apron, guarantee that roller apron any surface finish is smooth.
2) roving twist is set to bigger than normal.
3) reduce rove ingot speed, be controlled at about 500r/min, about front roller speed 180r/min.
4) the drawing-off reel cage guarantees that pressurization is consistent, and pressure is set to lay particular stress on.
5) workshop humidity is strict controlled in 72% scope.
Six, spun yarn
The problem that spinning process exists usually is: because the rove cohesive force is poor, spinning end breaking is high, and consumption is big, and preferred processing mode is:
1) the ingot speed control is built in about 7000r/min.
2) twist factor is guaranteeing that product style requires grasp bigger than normal on the basis, and this batch yarn twist factor is 90.
Yarn through the preparation of above-mentioned worker technology is soft, can be used for spinning underwear, and can wear next to the skin, and is comfortable, good permeability, and underwear knitting changes circular knitting machine into by original straight-bar machines and makes, and improved the superior quality of underwear greatly.Because of its cost is lower, can partly substitute high-grade expensive cashmere again.Widened consumer colony, satisfied the pursuit of consumers in general cashmere product.The product of this function, environmental protection, fashion, top grade, moderate cost, more attractive concerning the consumer, have vast market prospect.
The above is merely the specific embodiment of the present invention, but protection scope of the present invention is not limited thereto, and any variation or replacement of expecting without creative work all should be encompassed within protection scope of the present invention.
Claims (3)
1. one kind high animal fiber blended yarn textiles; It props up the animal blended yarn height and is formed by weaving; It is characterized in that: said blended yarn adopts a high animal fiber and chemical fibre to carry out blending or adopts a high animal fiber and cellulose fibre to carry out blending; Said height props up the ratio of animal fiber and chemical fibre or the ratio of a high animal fiber and cellulose fibre adopts 4: 1 weight ratio, and the main preparation process of said blended yarn comprises: flock dyeing, oiling dewing and hair, carding, drafting, rove, spun yarn, winder, doubling, double twisting and the strand of falling; Said height props up animal fiber and comprises yakwool, camel's hair or ermine suede; Said oiling dewing comprises: get and crude oil and crude oil mixed the back with water by weight 1: 8 and evenly be sprayed on the high animal fiber with the mode of directly getting that tiles by 1.3% of animal fiber weight, go up machine after placing 24h; Get antistatic additive by 0.6% of chemical fibre or cellulose fibre weight, antistatic additive mixed the back with water and evenly is sprayed on chemical fibre or the cellulose fibre with the mode of directly getting that tiles by weight 1: 10, go up machine behind the placement 24h; Said height props up animal fiber and at first adopts pre-treatment step, and said pre-treatment step comprises: soak, stretch and setting; Said immersion process comprises: animal fiber is put into soak soaked 30 minutes, the component of said soak is: NaCl200g/L, acetic acid 1mol/L; Said shaping process comprises: the animal fiber after will stretching is put into shaping liquid and was soaked 4 minutes, takes out oven dry then, and the component of said shaping liquid is: NaCl200g/L, clorox 5g/L; Said carding comprises: the machine moisture regain of going up is controlled in 16%; Said drafting comprises: reduce front roller speed, make the shaping speed controlling about 120m/min, install the Xelminator device additional; Said rove comprises: strengthen the maintaining of roller apron, shorten roller acid treatment and apron cleaning frequency, guarantee that roller apron any surface finish is smooth; Reduce rove ingot speed, be controlled at about 500r/min, about front roller speed 180r/min; The drawing-off reel cage guarantees that pressurization is consistent; Workshop humidity is strict controlled in 72% scope; Said spun yarn comprises: the ingot speed control is built in about 7000r/min; The yarn twist factor is about 90; Adopt slip draft, use soft high elasticity rubber roll, strengthen sliver control.
2. the preparation technology of one kind high animal fiber blended yarn textiles; It is characterized in that; Said textiles props up the animal blended yarn height and is formed by weaving; Said height props up an animal blended yarn employing height animal fiber and chemical fibre carries out blending or adopt height to prop up animal fiber and cellulose fibre carries out blending, and the key step of said blending process comprises: flock dyeing, oiling dewing and hair, carding, drafting, rove, spun yarn, winder, doubling, double twisting and the strand of falling; The oiling dewing comprises: get and crude oil and crude oil mixed the back with water by weight 1: 8 and evenly be sprayed on the high animal fiber with the mode of directly getting that tiles by animal fiber weight 1.3%, go up machine after placing 24h; Get antistatic additive by 0.6% of chemical fibre or cellulose fibre weight, antistatic additive mixed the back with water and evenly is sprayed on chemical fibre or the cellulose fibre with the mode of directly getting that tiles by weight 1: 10, go up machine behind the placement 24h; Carding comprises: the machine moisture regain of going up is controlled in 16%; Drafting comprises: reduce front roller speed, make the shaping speed controlling about 120m/min, install the Xelminator device additional; Rove comprises: strengthen the maintaining of roller apron, shorten roller acid treatment and apron cleaning frequency, guarantee that roller apron any surface finish is smooth; Reduce rove ingot speed, be controlled at about 500r/min, about front roller speed 180r/min; The drawing-off reel cage guarantees that pressurization is consistent; Workshop humidity is strict controlled in 72% scope; Spun yarn comprises: the ingot speed control is built in about 7000r/min, and the yarn twist factor is about 90, adopts slip draft, uses soft high elasticity rubber roll, strengthens sliver control; Said height props up animal fiber and adopts pre-treatment step, and said pre-treatment step comprises: soak, stretch and setting; Said immersion process comprises: animal fiber is put into soak soaked 30 minutes, the component of said soak is: NaCl200g/L, acetic acid 1mol/L; Said shaping process comprises: the animal fiber after will stretching is put into shaping liquid and was soaked 4 minutes, takes out oven dry then, and the component of said shaping liquid is: NaCl200g/L, clorox 5g/L.
3. the textiles for preparing according to the described preparation technology of claim 2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210169130.9A CN102704105B (en) | 2012-05-29 | 2012-05-29 | Textile made of high count and high alpine animal fiber blended yarns |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210169130.9A CN102704105B (en) | 2012-05-29 | 2012-05-29 | Textile made of high count and high alpine animal fiber blended yarns |
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| Publication Number | Publication Date |
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| CN102704105A true CN102704105A (en) | 2012-10-03 |
| CN102704105B CN102704105B (en) | 2014-08-27 |
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| CN201210169130.9A Active CN102704105B (en) | 2012-05-29 | 2012-05-29 | Textile made of high count and high alpine animal fiber blended yarns |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102975407A (en) * | 2012-12-05 | 2013-03-20 | 吴江市高发纺织有限公司 | Fabric realizing alarm prompting |
| CN103911709A (en) * | 2014-04-25 | 2014-07-09 | 江南大学 | Yakwool-cashmere blended folded yarn and manufacturing process thereof |
| CN104389065A (en) * | 2014-12-16 | 2015-03-04 | 江南大学 | Decolored/primary color yakwool blended section-color nicked yarn and production method thereof |
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|---|---|---|---|---|
| CN102975407A (en) * | 2012-12-05 | 2013-03-20 | 吴江市高发纺织有限公司 | Fabric realizing alarm prompting |
| CN103911709A (en) * | 2014-04-25 | 2014-07-09 | 江南大学 | Yakwool-cashmere blended folded yarn and manufacturing process thereof |
| CN104389065A (en) * | 2014-12-16 | 2015-03-04 | 江南大学 | Decolored/primary color yakwool blended section-color nicked yarn and production method thereof |
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| Publication number | Publication date |
|---|---|
| CN102704105B (en) | 2014-08-27 |
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Owner name: SHANDONG LAILILAI ECO-TEXTILE TECHNOLOGY CO., LTD. Free format text: FORMER NAME: SHANDONG LAILILAI WOOL SPINNING CO., LTD. |
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Address after: 276017 Shandong Province, Linyi city Luozhuang District Po Road Middle Shandong Lilai Woolen Co. Ltd. Patentee after: Shandong Laililai Wool Spinning Co.,Ltd. Address before: 276017 Shandong Province, Linyi city Luozhuang District Po Road Middle Shandong Lilai Woolen Co. Ltd. Patentee before: SHANDONG LAILILAI WOOL TEXTILE Co.,Ltd. |
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Effective date of registration: 20211201 Address after: 276017 No. 117, Baoquan Road, Luozhuang street, Luozhuang District, Linyi City, Shandong Province Patentee after: Shandong riste Garment Technology Co.,Ltd. Address before: 276017 Shandong province Linyi Luozhuang Baoquan road middle section Shandong Lai Lai Lai Wool Textile Co., Ltd. Patentee before: Shandong Laililai Wool Spinning Co.,Ltd. |
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Effective date of registration: 20240124 Address after: No. M2-61 Maoshancheng Industrial Park, Puyuan Town, Tongxiang City, Jiaxing City, Zhejiang Province, 314520 Patentee after: Tongxiang Saiwai Mingzhu Clothing Co.,Ltd. Country or region after: China Address before: 276017 No. 117, Baoquan Road, Luozhuang street, Luozhuang District, Linyi City, Shandong Province Patentee before: Shandong riste Garment Technology Co.,Ltd. Country or region before: China |
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