CN102699116B - Husking machine - Google Patents

Husking machine Download PDF

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Publication number
CN102699116B
CN102699116B CN201210150292.8A CN201210150292A CN102699116B CN 102699116 B CN102699116 B CN 102699116B CN 201210150292 A CN201210150292 A CN 201210150292A CN 102699116 B CN102699116 B CN 102699116B
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wire
casing
fixed
material guide
crossing
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CN201210150292.8A
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CN102699116A (en
Inventor
庄鸣
裴尤青
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Wuxi Changxin Technology Co Ltd
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Wuxi Changxin Technology Co Ltd
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Priority to CN201210150292.8A priority Critical patent/CN102699116B/en
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Abstract

The invention relates to a husking machine used for a continuous acid-free wiredrawing production line. The husking machine comprises a machine frame, wherein an unshelling device and an aligner are mounted on the machine frame; the machine frame is provided with a case body; material guide devices are mounted on two opposite lateral walls of the case body respectively; the unshelling device and a dust removing device are mounted between the two material guide devices; a residue discharging device is mounted on the bottom part of the case body; and the aligner is mounted outside the case body and is located on the downstream position of the dust removing device. According to the invention, the material guide devices, the dust removing device and the residue discharging device are added; wire rods are guided through the material guide devices and can be unshelled initially, and abrasion of the wire rods to the unshelling device can be reduced; husked wires are polished by the dust removing device so that the wires have glabrous surfaces; abrasion of the wires to the aligner can be reduced; service life of the husking machine is prolonged; shells and rust residue dropped from the wire rods are collected by the residue discharging device; a whole machine is worked without blown powder dust; therefore, cleaning of working environment of the husking machine can be ensured.

Description

Decorticator
Technical field
The present invention relates to the decorticator in serialization acid-free drawing wire production line, specifically a kind of decorticator.
Background technology
Wire drawing machine is a kind of process equipment metal wire rod or bar being carried out to drawing process.Traditional drawing process adopts the multiple working procedures such as shelling, pickling, flushing, painting ash, oven dry, and production link is many, and the production cycle is long, and the acid mist produced in production process, spent acid, waste water etc. cause pollution to environment.
Acid-free drawing wire technique adopts mechanical means to remove the oxide skin on wire rod surface, and do not need to adopt pickling process, the acid of the Steel Wire Surface noresidue after process or salt, fundamentally avoid the generation of problems such as " hydrogen embrittlements "; And do not consume acid, water, coal in production process, eradicated acid mist, spent acid, waste water to the pollution of environment, be a kind of with short production cycle, production efficiency is high, the drawing process of environmental protection.
In acid-free drawing wire production line, decorticator is used for removing surperficial oxide skin to entering the wire rod before wire-drawing process.Existing decorticator is made up of one group of shell-rinding wheel and swage, and it exists following shortcoming: 1, because wire rod exists torsional deformation situation, and comparatively large to the wearing and tearing of shell-rinding wheel, the service life of shell-rinding wheel is short; 2, peel off the oxide skin of getting off from wire rod directly to drop below shell-rinding wheel, dust from flying in workshop during decorticator work, the oxide skin be deposited on place is difficult to cleaning, has a strong impact on the environmental sanitation in workshop; The wire rod of 3, deriving from shell-rinding wheel directly enters swage, due to wire rod also remaining scum, comparatively large to the wearing and tearing of swage, affects the service life of swage.
Summary of the invention
The present invention is directed to the problems referred to above, a kind of decorticator not affecting environmental sanitation, long service life is provided.
According to technical scheme of the present invention: a kind of decorticator, comprise frame, described frame is provided with hulling device and swage, described frame is provided with casing, relative two sidewalls of described casing are separately installed with material guide device, be provided with described hulling device and ash handling equipment between described two material guide devices, the bottom of described casing is provided with deslagging device, and it is outer and be in the downstream position of described ash handling equipment that described swage is arranged on described casing.
The upstream position of the described hulling device in described casing is also provided with a described material guide device.
Described material guide device comprises die holder, cover plate and leads a mouthful mould, described die holder has charging aperture, lead a mouthful mould described in being provided with in described charging aperture, described cover plate is fixedly connected on the exit side of described die holder, described cover plate has the discharging opening coaxial with described charging aperture.
Described ash handling equipment comprises box body, gland and ash disposal medium, relative two sidewalls of described box body have corresponding vertical slot, the bottom of described box body has ash hole, and described gland covers on the upper opening of described box body, and described ash disposal medium is positioned at described box body.
Described deslagging device comprises the horizontal housing with slag inlet and slag notch, horizontal rotating shaft is rotatably connected in described housing, one end of described rotating shaft is stretched out in described housing, the external part of described rotating shaft is connected with transmission mechanism, and the described rotating shaft in described housing is provided with helical blade.
Described transmission mechanism comprises reducing motor, electrical machine belt pulley, shaft pulley and belt, described electrical machine belt pulley is fixed on the output shaft of described reducing motor, described shaft pulley is fixed on the external part of described rotating shaft, and described strap lug is around on described electrical machine belt pulley and described shaft pulley.
Described reducing motor is arranged on adjustable motor base, described adjustable motor base comprises the electric baseboard of fixing described reducing motor, the axial side of described electric baseboard is hinged on fixed block, its axial opposite side is through on vertical adjusting screw(rod), and described adjusting screw(rod) is threaded and is positioned at the nut of the upper and lower both sides of described electric baseboard, described adjusting screw(rod) is fixed in adjustment seat.
The outer wall of the described casing between described ash handling equipment and described swage is fixed with cord grip, and described cord grip comprises fixed block and is hinged on the depression bar on described fixed block, and the free end of described depression bar is rotatably connected to running roller.
Described hulling device comprises two series connection, and mutual four-wheel sabot body at an angle of 90, each described four-wheel sabot body comprises fixed head and is arranged on four wire-crossing wheels on described fixed head, described four wire-crossing wheels are divided into two rows and are staggered, and first described wire-crossing wheel of lower row is positioned at the upstream position of first described wire-crossing wheel of row, second described wire-crossing wheel of lower row is positioned at the centre position of two described wire-crossing wheels of row, two described wire-crossing wheels of upper row and first described wire-crossing wheel of lower row are rotatably mounted on described fixed head respectively, described fixed head has one between two described wire-crossing wheels of upper row, and the chute of two described wire-crossing wheel axis lines perpendicular to upper row, slide block is sliding combined with in described chute, described slide block is fixed with rotationally second described wire-crossing wheel of lower row, described slide block is connected with driving element.
The upper articulation of described casing is renovated, and described casing is provided with the bracing frame renovated described in support.
Technique effect of the present invention is: invention increases material guide device, ash handling equipment and deslagging device, and wire rod also can tentatively shell through material guide device guiding, can reduce the wearing and tearing of wire rod to hulling device; Ash handling equipment is polished to the wire rod after peeling off, and makes wire surface bright and clean, can reduce the wearing and tearing of wire rod to swage, extends the service life of decorticator; The shell that wire rod comes off and anvil cinder collect process by deslagging device, without dust from flying during complete machine work, can ensure the clean of decorticator working environment.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is the structural representation of the hulling device in the present invention.
Fig. 4 is the A direction view of Fig. 3.
Fig. 5 is the structural representation of the deslagging device in the present invention.
Fig. 6 is the B direction view of Fig. 5.
Fig. 7 is the structural representation of the ash handling equipment in the present invention.
Fig. 8 is the left view of Fig. 7.
Fig. 9 is the structural representation of the box body in Fig. 7.
Figure 10 is the structural representation of the cord grip in the present invention.
Figure 11 is the structural representation of the material guide device in the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is further described.
In Fig. 1 ~ Figure 11, comprise frame 1, casing 11, renovate 12, bracing frame 13, hulling device 2, four-wheel sabot body 21, support 22, fixed head 23, wire-crossing wheel 24, connecting plate 25, driving element 26, chute 27, slide block 28, deslagging device 3, shaft pulley 301, electrical machine belt pulley 302, drive end bearing bracket 303, fore bearing 304, housing 305, slag inlet 306, rear bearing 307, rear end cap 308, rotating shaft 309, blade 310, slag notch 311, reducing motor 312, belt 313, electric baseboard 314, adjusting screw(rod) 315, adjustment seat 316, pivot pin 317, fixed block 318, lid 319, ash handling equipment 4, fixed mount 41, box body 42, gland 43, ash disposal medium 44, vertical slot 45, ash hole 46, handle 47, plate 48, cord grip 5, depression bar 51, fixed block 52, rotating shaft 53, mandrel 54, running roller 55, bearing 56, bolt 57, screw 58, holding screw 59, material guide device 6, die holder 601, cover plate 602, lead mouthful mould 603, discharging opening 604, chamfering 605, boss 606, bolt 607, chamfering 608, charging aperture 609, stepped hole 610, groove 611, flange 612, swage 7 etc.
As shown in Figure 1 and Figure 2, the present invention is a kind of decorticator, comprises frame 1, frame 1 is provided with casing 11, and the upper articulation of casing 11 renovates 12, the parts of easy access casing 11 inside.Casing 11 is also provided with and renovates 12 when opening, the bracing frame 13 of supported lid-turning 12.Frame 1 is provided with hulling device 2 and swage 7.
Relative two sidewalls of casing 11 are separately installed with material guide device 6, hulling device 2 and ash handling equipment 4 are installed between two material guide devices 6; The bottom of casing 11 is provided with deslagging device 3, and it is outer and be in the downstream position of ash handling equipment 4 that swage 7 is arranged on casing 11.The upstream position of the hulling device 2 in casing 11 also can be provided with another material guide device 6.The outer wall of the casing 11 between ash handling equipment 4 and swage 7 is fixed with cord grip 5.
As shown in Figure 3, Figure 4, hulling device 2 comprise two series connection and mutually four-wheel sabot body 21, two four-wheel sabot bodies 21 are at an angle of 90 at 45 ° with horizontal plane is respectively arranged on two longitudinal side walls of casing 11.Be provided with support 22 between two four-wheel sabot bodies 21, linked into an integrated entity by support 22.
Each four-wheel sabot body 21 comprises fixed head 23 and is arranged on four wire-crossing wheels 24 on fixed head 23, and the wheel rim of wire-crossing wheel 24 has V-shaped groove.。Four wire-crossing wheels 24 are divided into two rows and are staggered, and first wire-crossing wheel 24 of lower row is positioned at the upstream position of first wire-crossing wheel 24 of row, second wire-crossing wheel 24 of lower row is positioned at the centre position of two wire-crossing wheels 24 of row, and two wire-crossing wheels 24 of upper row and first wire-crossing wheel 24 of lower row are rotatably mounted on fixed head 23 respectively.Fixed head 23 has one between two wire-crossing wheels 24 of upper row and perpendicular on the chute 27 of two wire-crossing wheel 24 axis lines of row, be sliding combined with slide block 28 in chute 27, slide block 28 be fixed with rotationally second wire-crossing wheel 24 of lower row.
Slide block 28 is connected with driving element 26, and driving element 26 is fixed on fixed head 23 by connecting plate 25.Driving element 26 adopts hydraulic cylinder or cylinder, easy to operate.
Slide block 28 slides along chute 27 under the driving of driving element 26, thus changes the distance between second wire-crossing wheel 24 of lower row and two wire-crossing wheels 24 of upper row, automatically adjusts the degree that wire rod is peeled off, strengthens effect of peeling off.
As shown in Figure 5, deslagging device 3 comprises the horizontal housing 305 with slag inlet 306 and slag notch 311, and housing 305 is positioned at the bottom of frame 1 casing 11, and the technique along wire rod is moved towards to extend, and housing 305 is fixed in frame 1.Slag inlet 306 is positioned at the top of housing 305, and slag notch 311 is positioned at the bottom end of housing 305.
Horizontal rotating shaft 309 is rotatably connected in housing 305.Longitudinal two ends of housing 305 are fixed with drive end bearing bracket 303 and rear end cap 308 respectively, and rotating shaft 309 is bearing on drive end bearing bracket 303 and rear end cap 308 respectively by fore bearing 304 and rear bearing 307.One end of rotating shaft 309 is stretched out in housing 305, and the external part of rotating shaft 309 is connected with transmission mechanism, and the rotating shaft 309 in housing 305 is provided with helical blade 310.
Transmission mechanism adopts belt transmission, comprise reducing motor 312, electrical machine belt pulley 302, shaft pulley 301 and belt 313, electrical machine belt pulley 302 is fixed on the output shaft of reducing motor 312, shaft pulley 301 is fixed on the external part of rotating shaft 309, and belt 313 is looped around on electrical machine belt pulley 302 and shaft pulley 301.Outside electrical machine belt pulley 302, shaft pulley 301 and belt 313, be also provided with the case covering them, shield.Belt transmission structure is simple, and cost is low, is convenient to maintenance.
Reducing motor 312 is arranged on adjustable motor base.As shown in Figure 6, adjustable motor base comprises the electric baseboard 314 of fixing reducing motor 312.The axial side of electric baseboard 314 is hinged on fixed block 318, and is compressed by lid 319; The axial opposite side of electric baseboard 314 is through on vertical adjusting screw(rod) 315, and adjusting screw(rod) 315 is threaded is positioned at the nut of electric baseboard about 314 both sides, and adjusting screw(rod) 315 is fixed in adjustment seat 316 by pivot pin 317.By adjustment adjusting screw(rod) 315 being positioned at the nut of electric baseboard about 314 both sides, the position of adjustable reducing motor 312, and securable belt 313.Reducing motor 312 is arranged on adjustable motor base, easy to adjust, securable belt 313, avoids belt 313 to skid.
When deslagging device 3 uses, the lime-ash such as the oxide skin come off from wire rod and iron rust enter housing 305 from slag inlet 306, rotating shaft 309 in housing 305 rotates under the drive of transmission mechanism, pushes lime-ash to slag notch 311 slag tap by the helical blade 310 on rotating shaft 309.
As shown in Figure 7, Figure 8, ash handling equipment 4 comprises box body 42, gland 43 and ash disposal medium 44.
Box body 42 is rectangular shape, and the top of box body 42 is provided with opening, the sidewall of box body 42 is fixed with fixed mount 41, is fixed on decorticator by fixed mount 41.As shown in Figure 9, relative two sidewalls of box body 42 have corresponding vertical slot 45, vertical slot 45 is the U-type groove of upper end open, and wire rod is each passed through two vertical slots 45.The bottom of box body 42 has ash hole 46.Ash hole 46 is used for the scum on the wire rod of removal is spilt from box body 42, and ash hole 46 is welded into latticed by round steel.
Again see Fig. 7 and Fig. 8, gland 43 covers on the upper opening of box body 42.Be fixed with handle 47 above gland 43, be easy to open and close gland 43; The bottom of gland 43 is provided with plate 48, and plate 48 is plugged in box body 42.
Ash disposal medium 44 is positioned at box body 42.Ash disposal medium 44 adopts abrasive paper for metallograph or fibrous material.
When ash handling equipment 4 works, wire rod passes from two vertical slots 45 of box body 42, and the scum of wire surface, after the ash disposal medium 44 in box body 42 is polished, comes off from wire rod, and discharges from the ash hole 46 box body 42.
As shown in Figure 10, cord grip 5 comprises fixed block 52, and fixed block 52 is fixed on the sidewall of casing 11 by bolt 57.
Fixed block 52 is hinged with depression bar 51 by rotating shaft 53, the hinged end of depression bar 51 is provided with the holding screw 59 contacted with rotating shaft 53, plays the role of positioning.
The free end of depression bar 51 is fixed with the mandrel 54 with depression bar 51 hinged end axis being parallel by screw 58, and mandrel 54 is outer is rotatably connected to running roller 55 by bearing 56.Running roller 55 is rotatably connected on mandrel 54, and even wearing can extend the service life of running roller 55.Depression bar 51 is L shape, and when depression bar 51 is installed, L shape depression bar 51 is in vertical plane.
When cord grip 5 uses, the running roller 55 on depression bar 51 is pressed on the wire rod of derivation from casing 11, can prevent wire rod from beating, be convenient to wire rod and enter swage 7 alignment, can reduce the wearing and tearing of wire rod to swage 7, improves the service life of decorticator.
As shown in figure 11, material guide device 6 comprises die holder 601, cover plate 602 and leads mouthful mould 603.Die holder 601 is provided with mounting flange 612, is bolted on charging place of decorticator.
Die holder 601 has charging aperture 609, the feed end of charging aperture 609 is provided with chamfering 608, play the guiding role, and can reduce the wearing and tearing of wire rod to charging aperture 609.
Be provided with in charging aperture 609 and lead mouthful mould 603.In charging aperture 609, be provided with stepped hole 610, lead mouthful mould 3 and to be arranged in stepped hole 610 and to be compressed by cover plate 602, cover plate 602 is fixedly connected on the exit side of die holder 601 by bolt 607.After leading mouthful mould 603 wearing and tearing, removable cover plate 602, changes and leads mouthful mould 603.
The material of leading mouthful mould 603 is carbide alloy, long service life.The two ends of leading the through hole of mouthful mould 603 are provided with fillet, play the guiding role.
Cover plate 602 has the discharging opening 604 coaxial with charging aperture 609.The discharge end of discharging opening 604 is provided with chamfering 605, can reduce the wearing and tearing of wire rod to charging aperture 609.
The aperture of discharging opening 604 equals the aperture of charging aperture 609, leads the aperture that mouthful aperture of mould 603 is less than charging aperture 609.
Also be provided with boss 606 at the exit side of die holder 601, cover plate 602 is provided with the groove 611 matched with boss 606.Groove 611 matches with boss 606, is positioned on die holder 601 by cover plate 602.
When the present invention uses, wire rod is directly sent into from material guide device 6, after hulling device 2 is peeled off, enters ash handling equipment 4 and eliminates rust, then enter swage 7 alignment, and bright as new from the wire surface of swage 7 discharging, effect is very remarkable.The shell that wire rod comes off and anvil cinder fall into deslagging device 3 and collect, and focus on, and without dust from flying during complete machine work, can ensure the clean of decorticator working environment; Wire rod leads through material guide device 6 and can tentatively shell, and can reduce the wearing and tearing of wire rod to hulling device 2; Ash handling equipment 4 is polished to the wire rod after peeling off, and makes wire surface bright and clean, can reduce the wearing and tearing of wire rod to swage 7.

Claims (1)

1. a decorticator, comprise frame (1), described frame (1) is provided with hulling device (2) and swage (7), it is characterized in that: described frame (1) is provided with casing (11), relative two sidewalls of described casing (11) are separately installed with material guide device (6), between described two material guide devices (6), described hulling device (2) and ash handling equipment (4) are installed, the bottom of described casing (11) is provided with deslagging device (3), described swage (7) is arranged on described casing (11) and be in the downstream position of described ash handling equipment (4) outward,
The upstream position of the described hulling device (2) in described casing (11) is also provided with a material guide device (6);
Described material guide device (6) comprises die holder (601), cover plate (602) and leads a mouthful mould (603), described die holder (601) has charging aperture (609), a mouthful mould (603) is led described in being provided with in described charging aperture (609), described cover plate (602) is fixedly connected on the exit side of described die holder (601), described cover plate (602) has the discharging opening (604) coaxial with described charging aperture (609);
Described ash handling equipment (4) comprises box body (42), gland (43) and ash disposal medium (44), relative two sidewalls of described box body (42) have corresponding vertical slot (45), the bottom of described box body (42) has ash hole (46), described gland (43) covers on the upper opening of described box body (42), and described ash disposal medium (44) is positioned at described box body (42);
Described deslagging device (3) comprises the horizontal housing (305) with slag inlet (306) and slag notch (311), horizontal rotating shaft (309) is rotatably connected in described housing (305), one end of described rotating shaft (309) is stretched out in described housing (305), the external part of described rotating shaft (309) is connected with transmission mechanism, and the described rotating shaft (309) in described housing (305) is provided with helical blade (310);
Described transmission mechanism comprises reducing motor (312), electrical machine belt pulley (302), shaft pulley (301) and belt (313), described electrical machine belt pulley (302) is fixed on the output shaft of described reducing motor (312), described shaft pulley (301) is fixed on the external part of described rotating shaft (309), and described belt (313) is looped around on described electrical machine belt pulley (302) and described shaft pulley (301);
Described reducing motor (312) is arranged on adjustable motor base, described adjustable motor base comprises the electric baseboard (314) of fixing described reducing motor (312), the axial side of described electric baseboard (314) is hinged on fixed block (318), its axial opposite side is through on vertical adjusting screw(rod) (315), and described adjusting screw(rod) (315) is threaded and is positioned at the nut of the upper and lower both sides of described electric baseboard (314), described adjusting screw(rod) (315) is fixed in adjustment seat (316);
The outer wall of the described casing (11) between described ash handling equipment (4) and described swage (7) is fixed with cord grip (5), described cord grip (5) comprises fixed block (52) and is hinged on the depression bar (51) on described fixed block (52), and the free end of described depression bar (51) is rotatably connected to running roller (55);
Described hulling device (2) comprises two series connection, and mutual four-wheel sabot body (21) at an angle of 90, each described four-wheel sabot body (21) comprises fixed head (23) and is arranged on four wire-crossing wheels (24) on described fixed head (23), described four wire-crossing wheels (24) are divided into two rows and are staggered, and first described wire-crossing wheel (24) of lower row is positioned at the upstream position of first described wire-crossing wheel (24) of row, second described wire-crossing wheel (24) of lower row is positioned at the centre position of two described wire-crossing wheels (24) of row, two described wire-crossing wheels (24) of upper row and first described wire-crossing wheel (24) of lower row are rotatably mounted on described fixed head (23) respectively, described fixed head (23) have between two the described wire-crossing wheels (24) being positioned at row, and the chute (27) of two described wire-crossing wheel (24) axis lines perpendicular to upper row, slide block (28) is sliding combined with in described chute (27), described slide block (28) is fixed with rotationally second described wire-crossing wheel (24) of lower row, described slide block (28) is connected with driving element (26),
The upper articulation of described casing (11) is renovated (12), described casing (11) is provided with described in support the bracing frame (13) renovating (12).
CN201210150292.8A 2012-05-15 2012-05-15 Husking machine Active CN102699116B (en)

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CN109675944A (en) * 2018-12-27 2019-04-26 东莞科力线材技术有限公司 Bright as silver wire rod in metal filter screen surface and preparation method thereof
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