CN220389062U - Burr removing and grinding device for integral bumper part - Google Patents

Abstract

The utility model relates to the technical field of burr grinding devices, in particular to a deburring grinding device for an integral bumper part. It is mainly to the current burring device of polishing can not be high-efficient clean and tidy to polishing medium get rid of the filth impurity, and operating efficiency is low to influence the problem of polishing processing effect, proposes a whole bumper part burring grinder, proposes following technical scheme: the device comprises a device body, wherein a feed hopper is arranged at the top of the device body. The utility model has compact and novel structure and high use performance of structural combination, is convenient for automatically cleaning the polishing medium, ensures that the polishing medium has the effects of removing impurities, cleaning and cold taking, improves the recycling efficiency of the polishing medium, improves the deburring effect of part polishing, simultaneously intensively collects and processes the polishing impurity in the period of time, improves the convenience and automation of use, and is mainly applied to polishing automobile bumper parts.

Description

Burr removing and grinding device for integral bumper part

Technical Field

The utility model relates to the technical field of burr grinding devices, in particular to a deburring grinding device for an integral bumper part.

Background

In the manufacturing process of metal parts, the produced parts are required to be treated to remove burrs, and the whole bumper parts have the negative effects of unsatisfactory deburring effects or serious environmental influence and the like; the manual polishing mode has the advantages of low efficiency, high cost and severe polishing environment; the nonstandard special machine mode has the advantages of large equipment investment, low universality, high consumable use cost and incapability of removing complex cross hole burrs in parts; vibration grinding efficiency is low; the heat energy deburring mode belongs to special equipment, is high in price and poor in safety, is only suitable for parts with small burrs, and is necessary to be provided with professional pickling equipment, the process is complex, a large amount of waste liquid can be generated in pickling, the environment is not protected, and the use prospect is limited. For the application of deburring in the engine, the manual transmission mode takes 45 minutes to finish a part, and the manual deburring quality is low due to the complex shape of the inner cavity;

the flow ball type vibration deburring method is adopted, and the time can be shortened to be within 10 minutes by matching with the feeding and discharging of the mechanical arm; however, the existing flow ball type device has the problems that the grinding medium and the filings generated by grinding are required to be separated and removed, the medium is required to be continuously circulated and used, the cleaning efficiency of the existing device to the medium is low, the medium and the filings cannot be effectively separated, poor grinding effect is caused, and the like.

Disclosure of Invention

The utility model aims to solve the problems that the existing polishing and deburring device in the background technology cannot efficiently and neatly remove filth impurities from polishing media, and is low in operation efficiency, so that polishing and machining effects are affected.

The technical scheme of the utility model is as follows: the utility model provides a whole bumper part burring grinder, includes the equipment body, the feeder hopper is installed at the top of equipment body, the below of feeder hopper is provided with seals the district of polishing, seal the below of polishing the district and be provided with medium clearance mechanism, medium clearance mechanism includes screening case, guide cylinder is installed to one side of screening case, one side of guide cylinder is provided with the washing case, one side of washing case is provided with circulation lifting device body, one side of equipment body is equipped with the electric cabinet;

the top of the screening box is provided with a receiving hopper, the receiving hopper is correspondingly arranged with the bottom blanking end of the closed polishing area, the inner wall of the screening box is rotationally connected with a screening plate, the bottom of the screening plate is provided with a waste collection basket, one end bottom of the screening plate is provided with a vibrating motor, one end of the screening plate is connected with a connecting plate, and the top of the connecting plate is provided with a cylinder;

the cleaning basket is arranged in the cleaning box, the pushing plate is slidably arranged in the cleaning basket, a side plate wall of the pushing plate is connected with a cable, the other end of the cable is fixedly connected with a wire take-up wheel, a double-shaft motor is arranged on the back surface of the wire take-up wheel, a first gear is sleeved on the outer ring of the output end of the other end of the double-shaft motor, a second gear is arranged on one side of the first gear, and a rotating plate is coaxially arranged on the second gear.

Preferably, the rail guard is installed at the top of equipment body, the electric cabinet is installed to one side of equipment body, the output of electric cabinet is connected with medium clearance mechanism, closed district of polishing and the control end of circulation lifting device body.

Preferably, a buffer block I is slidably mounted on the inner wall of one end of the screening plate, a buffer groove is formed in one side of the connecting plate along the length direction of the connecting plate, and the buffer block I is slidably connected with the inner wall of the buffer groove.

Preferably, an arc plate is fixedly connected to the inner wall of one side of the screening box, the arc plate is located at the top of the air cylinder, and a feed inlet and a discharge outlet are formed in the guide cylinder and the cleaning box.

Preferably, the inner wall of the bottom of the cleaning basket is provided with a sliding groove, the inner wall of the sliding groove is connected with a guide rod, the bottom of the pushing plate is connected with a guide sleeve, and the guide sleeve is sleeved on the outer ring of the guide rod.

Preferably, one side of the guide sleeve is connected with a spring, the other end of the spring is fixedly connected with the inner wall of the sliding groove, and the spring is sleeved on the outer ring of the guide rod.

Preferably, a protective box is arranged on one side of the cleaning basket, a through hole is formed in the bottom of the protective box, the mooring rope penetrates through the through hole, and the first gear and the second gear are meshed for transmission.

Preferably, a material guiding opening is formed in one side of the cleaning basket, a rotating shaft is rotatably mounted in the material guiding opening, the second gear penetrates through the rotating shaft and is fixedly connected with the outer wall of the rotating shaft, and the rotating plate is fixedly sleeved with an outer ring of the rotating shaft.

Preferably, the biax motor passes through the installing support with one side inner wall of protective housing to be connected, the both ends of biax motor turn to in opposite directions, the top of wasing the basket is connected with the pull rod, the pull rod runs through the top case wall of wasing the case, the top one end of pull rod is connected with the push rod motor, the support frame is installed at the top of push rod motor, support frame and circulation lifting means body fixed connection, the outlet pipe is installed to one side of wasing the case.

Preferably, the circulating lifting device body comprises a lifting pipe, one side of the top of the lifting pipe is connected with a material guiding pipe, the material guiding pipe is obliquely arranged, one end of the material guiding pipe, which is far away from the lifting pipe, is correspondingly arranged at the top of the feeding hopper, and one side of the screening box is rotatably provided with a turnover plate.

Compared with the prior art, the utility model has the following beneficial technical effects:

1. according to the utility model, one side of an equipment body is opened, a polishing part is arranged in a closed polishing area, a processing part is vibrated by vibration of an exciting motor assembly in the closed polishing area, so that the processing part is sufficiently contacted and polished by polishing media fed from a feed hopper, the polished polishing media are received by the arrangement of a receiving hopper, impurities adhered to the outer surface of the polishing media are shaken off by starting of a cylinder through vibration of a vibrating motor, the polishing media enter a guide cylinder to flow into a cleaning basket in a cleaning box for soaking and cleaning, a pull rod is pulled by starting of a push rod motor after cleaning is finished, the cleaning basket is pulled to be lifted up, a wire collecting wheel is rotated and wound by starting of a double-shaft motor, a pushing plate is pulled, a first gear is meshed with a second gear, the rotating plate is rotated, a guide port on one side of the cleaning basket is opened, and the cleaned polishing media are conveyed into a circulating lifting equipment body;

2. according to the utility model, the polished media are automatically conveyed through the arrangement of the circulating lifting equipment body, so that the circulation and use efficiency of the polished media is improved, continuous polishing processing is convenient, and the processing efficiency is improved;

3. in conclusion, the polishing device has the advantages of compact and novel structure, high use performance of the structural combination, and convenience in automatic cleaning of polishing media, so that the polishing media can be subjected to impurity removal, cleaning and cold taking effects, the recycling efficiency of the polishing media is improved, the deburring effect of part polishing is improved, meanwhile, the polishing impurities are collected and treated in a concentrated mode, and the convenience and the automation of use are improved.

Drawings

FIG. 1 is a schematic illustration of an integral bumper part deburring grinding apparatus;

FIG. 2 is a schematic view of the construction of the body of the circulation lift device of FIG. 1;

FIG. 3 is a schematic elevational view of the structure of FIG. 2;

FIG. 4 is a schematic view of the structure of the purge bin of FIG. 3;

FIG. 5 is an enlarged schematic view of the structure at A of FIG. 4;

FIG. 6 is a schematic view of the rotating plate and wash basket of FIG. 4;

fig. 7 is a schematic structural view of the take-up pulley of fig. 5.

Reference numerals: 1. an equipment body; 2. a guard rail; 3. a feed hopper; 4. sealing the polishing area; 5. a medium cleaning mechanism; 51. a screening box; 511. a screening plate; 512. a vibration motor; 513. a buffer block I; 514. a connecting plate; 515. a buffer tank; 516. a cylinder; 517. a waste collection basket; 518. a turnover plate; 52. a receiving hopper; 53. a guide cylinder; 54. a cleaning box; 541. cleaning a basket; 542. a pushing plate; 543. a guide sleeve; 544. a guide rod; 545. a spring; 546. a cable; 547. a wire winding wheel; 548. a biaxial motor; 549. a first gear; 5410. a second gear; 5411. a rotating plate; 5412. a protective box; 5413. a pull rod; 5414. a push rod motor; 6. an electric control box; 7. a cyclic lifting device body; 71. a riser; 72. and a material guiding pipe.

Detailed Description

The technical scheme of the utility model is further described below with reference to the attached drawings and specific embodiments.

Example 1

As shown in fig. 1-7, the deburring grinding device for the integral bumper part provided by the utility model comprises a device body 1, wherein a protective fence 2 is arranged at the top of the device body 1, an electric cabinet 6 is arranged on one side of the device body 1, an output end of the electric cabinet 6 is connected with a medium cleaning mechanism 5, a closed polishing area 4 and a control end of a circulating lifting device body 7, a feed hopper 3 is arranged at the top of the device body 1, the closed polishing area 4 is arranged below the feed hopper 3, the medium cleaning mechanism 5 is arranged below the closed polishing area 4, the medium cleaning mechanism 5 comprises a screening box 51, a guide cylinder 53 is arranged on one side of the screening box 51, a cleaning box 54 is arranged on one side of the guide cylinder 53, a feed inlet and a discharge outlet are respectively arranged on the guide cylinder 53 and the cleaning box 54, the discharge outlet of the guide cylinder 53 is correspondingly arranged with the feed inlet of the cleaning box 54, the circulating lifting device body 7 is arranged on one side of the cleaning box 54, and the electric cabinet 6 is arranged on one side of the device body 1;

the top of the screening box 51 is provided with a receiving hopper 52, the receiving hopper 52 is correspondingly arranged with the bottom blanking end of the closed polishing area 4, the inner wall of the screening box 51 is rotatably connected with a screening plate 511, the bottom of the screening plate 511 is provided with a waste collecting basket 517, one end inner wall of the screening plate 511 is slidably provided with a buffer block I513, one end bottom of the screening plate 511 is provided with a vibrating motor 512, one side of the connecting plate 514 is provided with a buffer groove 515 along the length direction, the buffer block I513 is slidably connected with the inner wall of the buffer groove 515, one end of the screening plate 511 is connected with a connecting plate 514, the top of the connecting plate 514 is provided with a cylinder 516, one side inner wall of the screening box 51 is fixedly connected with an arc plate, the arc plate is positioned at the top of the cylinder 516, and the arc plate is used for shielding the top of the cylinder 516;

a cleaning basket 541 is arranged in the cleaning box 54, a protective box 5412 is arranged on one side of the cleaning basket 541, a sliding groove is arranged on the inner wall of the bottom of the cleaning basket 541, a guide rod 544 is connected on the inner wall of the sliding groove, a pushing plate 542 is arranged in the cleaning basket 541 in a sliding manner, a guide sleeve 543 is connected on the bottom of the pushing plate 542, the guide sleeve 543 is sleeved on the outer ring of the guide rod 544, the guide rod 544 is used for providing guide sliding for the pulling of the guide sleeve 543, a spring 545 is connected on one side of the guide sleeve 543, the other end of the spring 545 is fixedly connected with the inner wall of the sliding groove, the spring 545 is sleeved on the outer ring of the guide rod 544, a cable 546 is connected on one side plate wall of the pushing plate 542, a through hole is formed on the bottom of the protective box 5412, the cable 546 penetrates through the through hole, the other end of the cable 546 is fixedly connected with a wire take-up wheel 547, a double-shaft motor 548 is arranged on the back surface of the wire take-up wheel 547, the outer ring of the output end of the double-shaft motor 548 is sleeved with a first gear 549, one side of the first gear 549 is provided with a second gear 5410, the first gear 549 is in meshed transmission with the second gear 5410, the second gear 5410 is coaxially provided with a rotating plate 5411, one side of the cleaning basket 541 is provided with a material guide opening, a rotating shaft is rotatably arranged in the material guide opening, the second gear 5410 penetrates through the rotating shaft and is fixedly connected with the outer wall of the rotating shaft, the rotating plate 5411 is fixedly sleeved with an outer ring of the rotating shaft, the double-shaft motor 548 is connected with the inner wall of one side of the protection box 5412 through a mounting bracket, the two ends of the double-shaft motor 548 turn to opposite directions, the top of the cleaning basket 541 is connected with a pull rod 5413, the pull rod 5413 penetrates through the top box wall of the cleaning box 54, one end of the top of the pull rod 5413 is connected with a push rod motor 5414, the top of the push rod motor 5414 is provided with a supporting frame, and the supporting frame is fixedly connected with the circulating lifting equipment body 7.

In the embodiment, a processing polishing part is placed into a closed polishing area 4 through one side of an equipment body 1, polishing media including steel balls, rolling pins or steel nail hoods and the like are poured into a feed hopper 3, the part is fully contacted with the polishing media under the vibration action of a vibration excitation assembly after the polishing media are introduced, so that the polishing media are fully polished and rubbed with the inside of the part, burrs in the part are removed, the polishing media are guided to flow into a receiving hopper 52 through opening of the bottom of the closed polishing area 4, a screening plate 511 is vibrated by starting a vibrating motor 512, the burrs fall into a waste collection basket 517, at the moment, one end of the screening plate 511 is pulled up through starting a cylinder 516, the screening plate 511 rotates along the inner wall of the cylinder 516, the polishing media are fed into a guide cylinder 53, and the fact that the buffering block I513 buffers while the vibrating motor 512 vibrates is needed is required, and when the air cylinder 516 is pulled, the buffer block I513 slides and buffers along the inner wall of the buffer tank 515, the polishing medium is guided and conveyed into the cleaning basket 541 in the cleaning box 54 through the guide cylinder 53, the cleaning basket 541 is soaked in water, so that the polishing medium can be sufficiently cleaned, surface scrap iron is cleaned, the pull rod 5413 is pulled by the start of the push rod motor 5414, the pull rod 5413 pulls the cleaning basket 541 to a lifting height to the discharge hole height on one side of the cleaning box 54, at the moment, the double-shaft motor 548 is started, one end output end of the double-shaft motor 548 rotates the take-up wheel 547 anticlockwise, the take-up wheel 547 winds and takes up the cable 546, the cable 546 pulls the pushing plate 542, the pushing plate 542 slides along the guide of the bottom guide sleeve 543 and the guide rod 544, the pushing plate 542 is stably moved, the polishing medium is pushed, under the clockwise rotation of the other end output end of the double-shaft motor 548, the second gear 5410 is meshed and rotated through the first gear 549, the second gear 5410 turns over the rotating plate 5411 in combination with the rotating shaft, so that polishing media are blanked in the circulating lifting equipment body 7, and screening, cleaning and conveying of the polishing media are completed.

Example two

As shown in fig. 1-7, compared with the first embodiment, the deburring grinding device for an integral bumper part according to the present utility model further includes a device body 1, a feed hopper 3 is mounted at the top of the device body 1, a closed polishing area 4 is disposed below the feed hopper 3, a medium cleaning mechanism 5 is disposed below the closed polishing area 4, the medium cleaning mechanism 5 includes a sieving box 51, a guide tube 53 is mounted at one side of the sieving box 51, a cleaning box 54 is disposed at one side of the guide tube 53, a circulating lifting device body 7 is disposed at one side of the cleaning box 54, an electric control box 6 is disposed at one side of the device body 1, a water inlet and outlet pipe of the cleaning box 54 is mounted at one side of the cleaning box 54 for discharging the cleaned liquid out of the cleaning box 54, a guide tube 72 is connected at one side of the top of the lifting tube 71, the guide tube 72 is disposed obliquely, one end of the guide tube 72 away from the lifting tube 71 is disposed corresponding to the top of the feed hopper 3, a shielding plate 518 is disposed at one side of the sieving box 51 for turning over the shielding plate 518, and a protection plate 518 is disposed at one side of the shielding plate 518 for turning over the shielding plate 51.

In this embodiment, the burr screening impurities passing through the screening plate 511 are collected by the garbage collection basket 517, and after a period of time is quantitatively collected, the overturning plate 518 is turned over and opened, so that the garbage collection basket 517 pulls the discharge to be intensively processed, the cleaned polishing medium is sent to the material guiding tube 72 by lifting the lifting tube 71 in the circulating lifting device body 7, and the material guiding tube 72 is cleaned, so that the material guiding tube 72 can blank the polishing medium into the material feeding hopper 3, so that the recycling efficiency of the polishing medium is improved.

The above-described embodiments are merely a few preferred embodiments of the present utility model, and many alternative modifications and combinations of the above-described embodiments will be apparent to those skilled in the art based on the technical solutions of the present utility model and the related teachings of the above-described embodiments.

Claims (10)

1. The utility model provides an integral bumper part burring grinder, includes equipment body (1), its characterized in that: the device comprises a device body (1), and is characterized in that a feed hopper (3) is arranged at the top of the device body (1), a closed polishing area (4) is arranged below the feed hopper (3), a medium cleaning mechanism (5) is arranged below the closed polishing area (4), the medium cleaning mechanism (5) comprises a screening box (51), a guide cylinder (53) is arranged on one side of the screening box (51), a cleaning box (54) is arranged on one side of the guide cylinder (53), a circulating lifting device body (7) is arranged on one side of the cleaning box (54), and an electric cabinet (6) is arranged on one side of the device body (1);

the top of the screening box (51) is provided with a receiving hopper (52), the receiving hopper (52) is correspondingly arranged with the bottom blanking end of the closed polishing area (4), the inner wall of the screening box (51) is rotationally connected with a screening plate (511), the bottom of the screening plate (511) is provided with a waste collection basket (517), one end bottom of the screening plate (511) is provided with a vibrating motor (512), one end of the screening plate (511) is connected with a connecting plate (514), and the top of the connecting plate (514) is provided with a cylinder (516);

install in wasing case (54) and wash basket (541), wash and slide in basket (541) and install and push away flitch (542), a flitch wall of pushing away flitch (542) is connected with hawser (546), the other end fixedly connected with take-up pulley (547) of hawser (546), the back-mounted of take-up pulley (547) has biax motor (548), gear one (549) is established to the other end output outer lane cover of biax motor (548), one side of gear one (549) is provided with gear two (5410), gear two (5410) coaxial arrangement is provided with rotation board (5411).

2. The deburring grinding device for the integral bumper parts according to claim 1, wherein a protective fence (2) is arranged at the top of the equipment body (1), an electric cabinet (6) is arranged on one side of the equipment body (1), and the output end of the electric cabinet (6) is connected with a medium cleaning mechanism (5), a closed polishing area (4) and the control end of the circulating lifting equipment body (7).

3. The deburring grinding device for the integral bumper parts according to claim 1, wherein a buffer block I (513) is slidably mounted on an inner wall of one end of the screening plate (511), a buffer groove (515) is formed in one side of the connecting plate (514) along the length direction of the connecting plate, and the buffer block I (513) is slidably connected with the inner wall of the buffer groove (515).

4. The deburring grinding device for the integral bumper parts according to claim 1, wherein an arc plate is fixedly connected to the inner wall of one side of the screening box (51), the arc plate is located at the top of the air cylinder (516), and a feed inlet and a discharge outlet are formed in the guide cylinder (53) and the cleaning box (54).

5. The deburring grinding device for the integral bumper parts according to claim 1, wherein a sliding groove is formed in the inner wall of the bottom of the cleaning basket (541), a guide rod (544) is connected to the inner wall of the sliding groove, a guide sleeve (543) is connected to the bottom of the pushing plate (542), and the guide sleeve (543) is sleeved on the outer ring of the guide rod (544).

6. The deburring grinding device for the whole bumper parts according to claim 5, wherein one side of the guide sleeve (543) is connected with a spring (545), the other end of the spring (545) is fixedly connected with the inner wall of the sliding groove, and the spring (545) is sleeved on the outer ring of the guide rod (544).

7. The deburring grinding device for integral bumper parts according to claim 1, wherein a protective box (5412) is mounted on one side of the cleaning basket (541), a through hole is formed in the bottom of the protective box (5412), the cable (546) penetrates through the through hole, and the first gear (549) is meshed with the second gear (5410).

8. The deburring grinding device for the whole bumper parts according to claim 7, wherein a material guiding opening is formed in one side of the cleaning basket (541), a rotating shaft is rotatably mounted in the material guiding opening, the second gear (5410) penetrates through the rotating shaft and is fixedly connected with the outer wall of the rotating shaft, and the rotating plate (5411) is fixedly sleeved on the outer ring of the rotating shaft.

9. The deburring grinding device for integral bumper parts according to claim 7, wherein the double-shaft motor (548) is connected with one side inner wall of the protective box (5412) through a mounting bracket, two ends of the double-shaft motor (548) are opposite in direction, a pull rod (5413) is connected to the top of the cleaning basket (541), the pull rod (5413) penetrates through the top box wall of the cleaning box (54), one end of the top of the pull rod (5413) is connected with a push rod motor (5414), a supporting frame is mounted on the top of the push rod motor (5414), the supporting frame is fixedly connected with the circulating lifting device body (7), and a water inlet and outlet pipe is mounted on one side of the cleaning box (54).

10. The deburring grinding device for integral bumper parts according to claim 1, characterized in that the circulating lifting device body (7) comprises a lifting tube (71), a material guiding tube (72) is connected to one side of the top of the lifting tube (71), the material guiding tube (72) is arranged in an inclined mode, one end, far away from the lifting tube (71), of the material guiding tube (72) is arranged corresponding to the top of the feed hopper (3), and a turnover plate (518) is rotatably arranged on one side of the screening box (51).