CN102698967B - Automatic classification method for storage batteries and flow-line equipment - Google Patents
Automatic classification method for storage batteries and flow-line equipment Download PDFInfo
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- CN102698967B CN102698967B CN201210178331.5A CN201210178331A CN102698967B CN 102698967 B CN102698967 B CN 102698967B CN 201210178331 A CN201210178331 A CN 201210178331A CN 102698967 B CN102698967 B CN 102698967B
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Abstract
The invention discloses an automatic classification method for storage batteries and flow-line equipment. The flow-line equipment comprises a coding device, a formation device, a tour-inspection device, an upper computer and a sorting device which are used for treating the storage batteries according to coding, formation, inspection, matching and sorting sequences; and the devices are in signal connection with the upper computer to realize the automatic completion of the whole method. The flow-line equipment has the advantages that the flow-line equipment can completely and accurately monitor the characteristics of the batteries at each stage of the formation process of the storage batteries and is convenient for carrying out different matching technologies; after matching, automatic material distribution is carried out according to a computer networking system, thereby eliminating the artificial error; the labor intensity of workers is reduced, and the full-automation is realized; the control is more accurate and reliable; and the flow-line equipment meets the requirements of the different matching technologies through the control of the upper computer and is suitable for popularization and application.
Description
Technical field
the present invention relates to a kind of battery online classification method and pipelining equipment.
Background technology
in general, after adopting discharge and recharge power-supply device to change into end to battery, need Making sets of batteries, be generally 4 one group; The combo of battery is exactly the uniformity of the various characteristics ensureing single battery in every Battery pack, comprises the rate of decay of capacity, other charge-discharge characteristics of characteristic (as internal resistance, terminal voltage etc.) that battery shows at Charging state, battery.The service life of battery can be improved after combo.Existing production technology generally uses each control point of artificial monitoring battery formation process, hand-kept, has recorded rear hand picking combo battery.First this technique be fixed against proficiency and the sense of responsibility of people, cause the uniformity of product and Reliability comparotive poor; Secondly, cannot reach the automation of production, production efficiency is low.
Summary of the invention
for the technical deficiency of above-mentioned existence, the object of this invention is to provide method and the pipelining equipment of the battery automatic classification on a kind of main stream line.
for solving the problems of the technologies described above, the present invention adopts following technical scheme:
a kind of battery automatic classification method, for the some batteries along a main stream line movement being sorted to many sorting output lines, comprises the steps:
1., encode: distribute identity code to each battery,
2., change into: some described batteries are changed into, utilize cruising inspection system gather the voltage parameter of some described batteries and preserve simultaneously,
3., combo: adopt the voltage parameter of host computer to read some described batteries to carry out combo, and according to the combo situation of the voltage parameter of each described battery, the identity code corresponding to each battery divided into groups,
4., sorting: the identity code reading current battery, the group corresponding to this identity code adopts manipulator to be moved to corresponding sorting output line.
preferably, sorting output line described in each outwards disperses setting along the end circumference of described main stream line, in described separation step, each described battery moves along described main stream line, the identity code of current battery is read by the code reader being arranged on described main stream line end, capture by described manipulator the angle that this battery rotates setting, and be positioned over corresponding sorting output line.
preferably, described cruising inspection system comprises the voltage polling instrument that the storage battery described in changing into each is connected and the polling module be arranged in described host computer, and described polling module is for controlling the described corresponding voltage parameter of voltage polling instrument collection and saving the data in memory cell corresponding in described host computer.
a kind of battery automatic classification pipelining equipment, comprise the code device for carrying out distributing identity code to some batteries, to the formation device that some described batteries change into, formation device described in control carries out discharge and recharge to described battery and gathers and preserve the host computer of the voltage parameter of some described batteries, sorting equipment battery corresponding to the identity code of each group exported respectively by described PC control, described host computer comprises the polling module of patrolling and examining the voltage parameter of some described batteries and to the combo module of according to the voltage parameter of gathered some batteries, the identity code corresponding to each battery being carried out to combo, described code device, formation device and sorting equipment are along setting gradually for the main stream line transmitting battery, described code device, described host computer is connected to the equal signal of described sorting equipment, described sorting equipment comprises the code reader of the identity code for reading current battery, be arranged on the end of described main stream line and the manipulator for picking and placeing described battery, for controlling the rotation controling mechanism that described manipulator rotates, many sorting output lines, many described sorting output lines radially disperse setting from the end of described main stream line.
preferably, described rotation controling mechanism comprises rotating disk, control described in the cylinder of turntable rotation, described manipulator is packed on described rotating disk.
preferably, described rotation controling mechanism is arranged on the end of described main stream line, and described main stream line and the sorting output line described in many outwards disperse distribution along the central angle such as circumference of described rotating disk.
preferably, described code reader is arranged on directly over the running orbit of battery on described main stream line.
beneficial effect of the present invention is: by combo and the classification of host computer Automatic Control battery, comprehensively, accurately can monitor the battery behavior in each stage of storage battery formation processing, facilitates the carrying out of various different combo technique; According to computer networked system automatic feed dividing after combo, eliminate human error; Reduce hand labor intensity, realize full-automatic; Control more accurate, reliable, meet different combo technological requirement by PC control.
Accompanying drawing explanation
accompanying drawing 1 is the theory diagram of battery automatic classification method of the present invention;
accompanying drawing 2 is the structural representation of sorting equipment in battery automatic classification pipelining equipment of the present invention.
in accompanying drawing: 1, battery; 2, code reader; 3, main stream line; 4, manipulator; 5, rotating disk; 6, output line is sorted.
Detailed description of the invention
below in conjunction with embodiment shown in the drawings, the present invention is described in detail below:
as shown in accompanying drawing 1 and accompanying drawing 2, battery 1 automatic classification method of the present invention, for the some batteries 1 along the movement of a main stream line 3 being sorted to many sorting output lines 6, comprise the steps: 1., coding: the some batteries 1 assembled sent here to preorder pipeline distribute identity code and (can adopt bar code, and be attached to one by one on each battery 1 housing), to distinguish it, for subsequent handling is layed foundation, 2., change into: utilize traditional electrode foil chemical reaction shelf to change into some batteries 1, 3., combo: adopt the voltage parameter of host computer to read some described batteries to carry out combo, and according to the combo situation of the voltage parameter of each described battery, the identity code corresponding to each battery is divided into groups, 5., sorting: utilize the online identity code reading battery 1 one by one of code reader 2, group corresponding to this identity code adopts manipulator 4 to be moved to sorting output line 6 corresponding to this group.Wherein, each sorting output line 6 outwards disperses setting along the end circumference of main stream line 3, in separation step, each battery 1 moves along main stream line 3, the identity code of current battery 1 is read by the code reader 2 being arranged on main stream line 3 end, be back in host computer, and judge the group at its place, then control manipulator 4 capture this battery 1 and the angle rotating setting to sorting output line 6 corresponding to the group at its place.Above-mentioned method for group matching is: require to arrange multiple related parameter values scope according to combo, be classified as different groups respectively, this parameter and the parameters scope of current battery 1 compare, find out the group at its corresponding place, moved on the sorting output line 6 corresponding to this group by PC control manipulator 4.
battery 1 automatic classification pipelining equipment of the present invention, the some batteries 1 assembled comprised for sending here to preorder pipeline carry out the code device distributing identity code, to the formation device that the some batteries 1 of battery 1 change into, gather and preserve the inspection device of the voltage parameter of some batteries 1, read the result the host computer that the identity code of correspondence is divided into groups of patrolling and examining, sorting equipment battery 1 corresponding to the identity code of each group exported respectively by PC control, host computer comprises the polling module of patrolling and examining the voltage parameter of some batteries 1 and to the combo module of according to the voltage parameter of gathered some batteries, the identity code corresponding to each battery being carried out to combo, code device, formation device, inspection device and sorting equipment are along setting gradually for the main stream line 3 transmitting battery 1, code device, formation device, inspection device and the equal signal of sorting equipment are connected to host computer, wherein: code device mainly adopt code machine to carry out distribution identity code to battery 1 and labeling on housing, formation device adopts the electrode foil chemical reaction shelf in conventional art, exporting backward from main stream line 3 after changing into, inspection device is the voltage polling instrument connected with signal with host computer, and by the polling module in host computer in its every voltage parameter controlling the battery that online acquisition successively is changing into and corresponding memory cell data being saved in host computer, host computer reads these voltage parameters and divides into groups according to the identity code required corresponding to it, sorting equipment comprises the code reader 2 of the identity code for reading current battery 1, for picking and placeing the manipulator 4 of battery 1, for controlling the rotation controling mechanism that manipulator 4 rotates, many sorting output lines 6, end circumference along main stream line 3 outwards disperses setting, rotation controling mechanism comprises rotating disk 5, control the cylinder that rotating disk 5 rotates, manipulator 4 is packed on rotating disk 5, rotation controling mechanism is arranged on the end of main stream line 3, main stream line 3 and many sorting output lines 6 outwards disperse distribution along the central angle such as circumference of rotating disk 5, in addition, as long as the end of each sorting output line 6 and main stream line 3 distributes along rotating disk 5 circumference in fact, its bearing of trend can be arranged as required, to facilitate next step process, code reader 2 is arranged on directly over the running orbit of battery 1 on main stream line 3, along with the process that these batteries 1 forward successively, just can read the identity code on corresponding current battery 1 in real time.
the present invention passes through combo and the classification of host computer Automatic Control battery, comprehensively, accurately can monitor the battery behavior in each stage of storage battery formation processing, facilitate the carrying out of various different combo technique; According to computer networked system automatic feed dividing after combo, eliminate human error; Reduce hand labor intensity, realize full-automatic; Control more accurate, reliable, meet different combo technological requirement by PC control, be suitable for promoting the use of.
above-described embodiment, only for technical conceive of the present invention and feature are described, its object is to person skilled in the art can be understood content of the present invention and implement according to this, can not limit the scope of the invention with this.All equivalences done according to the present invention's spirit change or modify, and all should be encompassed within protection scope of the present invention.
Claims (1)
1. a battery automatic classification pipelining equipment, it is characterized in that: comprise the code device for carrying out distributing identity code to some batteries, to the formation device that some described batteries change into, formation device described in control carries out discharge and recharge to described battery and gathers and preserve the host computer of the voltage parameter of some described batteries, sorting equipment battery corresponding to the identity code of each group exported respectively by described PC control, described host computer comprises the polling module of patrolling and examining the voltage parameter of some described batteries and to the combo module of according to the voltage parameter of gathered some batteries, the identity code corresponding to each battery being carried out to combo, described code device, formation device and sorting equipment are along setting gradually for the main stream line transmitting battery, described code device and the equal signal of described sorting equipment are connected to described host computer, described code device adopt code machine to carry out distribution identity code to battery and labeling on housing, described sorting equipment comprises the code reader of the identity code for reading current battery, be arranged on the end of described main stream line and the manipulator for picking and placeing described battery, for controlling the rotation controling mechanism that described manipulator rotates, many sorting output lines, many described sorting output lines radially disperse setting from the end of described main stream line,
Described rotation controling mechanism comprises rotating disk, control described in the cylinder of turntable rotation, described manipulator is packed on described rotating disk;
Described rotation controling mechanism is arranged on the end of described main stream line, and described main stream line and the sorting output line described in many outwards disperse distribution along the central angle such as circumference of described rotating disk;
Described code reader is arranged on directly over the running orbit of battery on described main stream line.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210178331.5A CN102698967B (en) | 2012-06-01 | 2012-06-01 | Automatic classification method for storage batteries and flow-line equipment |
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| CN201210178331.5A CN102698967B (en) | 2012-06-01 | 2012-06-01 | Automatic classification method for storage batteries and flow-line equipment |
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| CN102698967A CN102698967A (en) | 2012-10-03 |
| CN102698967B true CN102698967B (en) | 2015-01-07 |
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