CN102698967A - Automatic classification method for storage batteries and flow-line equipment - Google Patents

Automatic classification method for storage batteries and flow-line equipment Download PDF

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CN102698967A
CN102698967A CN 201210178331 CN201210178331A CN102698967A CN 102698967 A CN102698967 A CN 102698967A CN 201210178331 CN201210178331 CN 201210178331 CN 201210178331 A CN201210178331 A CN 201210178331A CN 102698967 A CN102698967 A CN 102698967A
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battery
sorting
line
plurality
means
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CN 201210178331
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CN102698967B (en )
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朱磊
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张家港市泓溢电源科技有限公司
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Abstract

The invention discloses an automatic classification method for storage batteries and flow-line equipment. The flow-line equipment comprises a coding device, a formation device, a tour-inspection device, an upper computer and a sorting device which are used for treating the storage batteries according to coding, formation, inspection, matching and sorting sequences; and the devices are in signal connection with the upper computer to realize the automatic completion of the whole method. The flow-line equipment has the advantages that the flow-line equipment can completely and accurately monitor the characteristics of the batteries at each stage of the formation process of the storage batteries and is convenient for carrying out different matching technologies; after matching, automatic material distribution is carried out according to a computer networking system, thereby eliminating the artificial error; the labor intensity of workers is reduced, and the full-automation is realized; the control is more accurate and reliable; and the flow-line equipment meets the requirements of the different matching technologies through the control of the upper computer and is suitable for popularization and application.

Description

一种蓄电池自动分类方法及流水线设备 A battery assembly line equipment, and automatic classification

技术领域 FIELD

[0001] 本发明涉及一种蓄电池在线分类方法及流水线设备。 [0001] The present invention relates to a battery line and line equipment classification.

背景技术 Background technique

[0002] 一般来说,采用充放电电源设备对蓄电池化成结束后,需要对蓄电池配组,一般为4个一组;蓄电池的配组就是保证每组电池中单只电池的各种特性的一致性,包括容量的衰减速率、电池在充电态所表现的特性(如内阻、端电压等)、电池的其他充放电特性。 [0002] In general, use of the charge-discharge power supply after the battery formation, the need for a battery with a group, typically a group 4; feature set of the battery is to ensure consistency in the various characteristics of each single battery of the battery properties, including the capacity of the decay rate, the characteristics (e.g., resistance, voltage, etc.) in the state of charge of the battery exhibited, other charge-discharge characteristics of a battery. 配组后可以提高电池的使用寿命。 After the distribution group can improve battery life. 现有的生产工艺一般使用人工监控电池化成过程的各个监控点,手工记录,记录完后人工挑选配组电池。 Conventional production processes generally used to monitor various control points artificial cell formation process, manual recording, after the recording cell with artificial selection. 这种工艺首先依靠于人的熟练度和责任心,导致产品的一致性和可靠性比较差;其次,无法达到生产的自动化,生产效率低下。 First, this process relies on people's sense of responsibility and proficiency, resulting in poor product consistency and reliability; secondly, can not achieve the automation of production, production efficiency is low.

发明内容 SUMMARY

[0003] 针对上述存在的技术不足,本发明的目的是提供一种主流线上的蓄电池自动分类的方法及流水线设备。 [0003] For the above-described deficiencies present in the art, the object of the present invention is to provide a method for automatic classification of the main stream and storage battery assembly line equipment.

[0004] 为解决上述技术问题,本发明采用如下技术方案: [0004] To solve the above problems, the present invention adopts the following technical solution:

一种蓄电池自动分类方法,用于将沿一条主流线移动的若干蓄电池分拣至多条分拣输出线上,包括如下步骤: A battery automatic classification method for a plurality of batteries will move along a main line to a plurality of sorter sorting output lines, comprising the steps of:

①、编码:给各蓄电池分配身份识别码, ①, Code: identification code assigned to each battery,

②、化成:对若干所述的蓄电池进行化成,同时利用巡检系统采集若干所述的蓄电池的电压参数并保存, ②, into: a plurality of battery according to chemical conversion, while the voltage of the acquired plurality of inspection system parameters of the storage battery and,

③、配组:采用上位机对所读取的若干所述的蓄电池的电压参数进行配组,并根据各所述的蓄电池的电压参数的配组情况对各蓄电池所对应的身份识别码进行分组, ③, with the group: using the host computer of the plurality of battery voltage parameters of the read is performed with the group, and group identification code of each battery in accordance with a corresponding set of parameters of the voltage of each of said battery ,

④、分拣:读取当前的蓄电池的身份识别码,根据该身份识别码所对应的组别采用机械手将其移至对应的分拣输出线。 ④, sorting: reading the identification code of the current of the battery, based on the identification code corresponding to the group using the robot to move it to the corresponding output line sorting.

[0005] 优选地,各个所述的分拣输出线沿所述的主流线的末端周向向外发散设置,所述的分拣步骤中各所述的蓄电池沿所述的主流线移动,通过设置在所述的主流线末端的扫码器读取当前的蓄电池的身份识别码,借助所述的机械手抓取该蓄电池旋转设定的角度,并放置于对应的分拣输出线。 [0005] Preferably, the circumferential end of each of said sorting along said output line to the main lines diverging outwardly disposed, the step of sorting each of said battery moves along the main line, by said main line disposed on the end of the current scan code read identification code of the battery, gripping means of the manipulator rotation angle of the battery set, and placed in the sorting corresponding output line.

[0006] 优选地,所述的巡检系统包括与各个正在化成的所述的蓄电池电连接的电压巡检仪和设置在所述的上位机中的巡检模块,所述的巡检模块用于控制所述的电压巡检仪采集相应的电压参数并将数据保存在所述的上位机中对应的存储单元中。 [0006] Preferably, the inspection system includes a voltage detection apparatus and provided each being electrically connected to a battery into the inspection module is in said host computer, said inspection module according to the control voltage corresponding to the voltage detection apparatus acquired parameter and data stored in said memory cell PC corresponding.

[0007] —种蓄电池自动分类流水线设备,包括用于给若干蓄电池进行分配身份识别码的编码装置、对若干所述的蓄电池进行化成的化成装置、控制所述的化成装置对所述的蓄电池进行充放电并采集和保存若干所述的蓄电池的电压参数的上位机、由所述的上位机控制将各组别的身份识别码所对应的蓄电池分别输出的分拣装置,所述的上位机包括对若干所述的蓄电池的电压参数进行巡检的巡检模块以及对根据所采集的若干蓄电池的电压参数对各蓄电池所对应的身份识别码进行配组的配组模块,所述的编码装置、化成装置及分拣装置沿用于传输蓄电池的主流线依次设置,所述的编码装置、和所述的分拣装置均信号连接至所述的上位机,所述的分拣装置包括用于读取当前的蓄电池的身份识别码的扫码器、设置在所述的主流线的末端并用于取放所述的蓄电池的 [0007] - automatic classification pipeline Species battery apparatus comprising a battery for a plurality of encoding means for assigning identification codes, a plurality of said battery into the chemical conversion means, said control means into said storage battery discharge and collection and preservation of the battery voltage parameters of the plurality of host computer, each of the sorting device group identification codes respectively corresponding to the battery output control by said host computer, said host computer comprising inspection module and a voltage according to the acquired parameters of the battery voltage of several parameters of a plurality of said storage battery that patrols the identification code corresponding to each battery module is performed with the group with the group, said encoding means, Chemical means and sorting means follow the transmission lines sequentially disposed main battery, said encoding means and said sorting means are connected to said signal the host computer, said sorting means includes means for reading battery current identification code scan code is provided at the end of the main line and the secondary battery for taking place of 机械手、用于控制所述的机械手转动的转动控制机构、多条分拣输出线,所述的多条分拣输出线自所述的主流线的末端沿径向向外发散设置。 Robot control means for controlling the rotation of said rotatable manipulator, sorting the plurality of output lines, the sorting ends of the plurality of output lines from said main line disposed radially outwardly diverging.

[0008] 优选地,所述的转动控制机构包括转盘、控制所述的转盘旋转的气缸,所述的机械手固装在所述的转盘上。 [0008] Preferably, the rotation control mechanism comprises a turntable, the turntable rotating control cylinder, said fixed robot mounted on said turntable.

[0009] 优选地,所述的转动控制机构设置在所述的主流线的末端,所述的主流线和多条所述的分拣输出线沿所述的转盘的周向等圆心角向外发散分布。 [0009] Preferably, the rotation control mechanism is provided at the end of the main line, the main line of the circumferential direction and a plurality of output lines of said sorting along said central angle outwardly like turntable divergence profile.

[0010] 优选地,所述的扫码器设置在蓄电池在所述的主流线上的运行轨迹的正上方。 [0010] Preferably, the scan code is disposed immediately above the battery in the running track of the main line.

[0011] 本发明的有益效果在于:通过上位机全自动化控制蓄电池的配组及分类,可以全面、准确监控蓄电池化成过程的各个阶段的电池特性,方便各种不同配组工艺的进行;配组后根据电脑联网系统自动分料,消除了人工误差;降低人工劳动强度,实现全自动化;控制更精准、可靠,通过上位机控制满足不同配组工艺要求。 [0011] Advantageous effects of the present invention is: through the PC with the control group and the fully automated classification of batteries, can be comprehensively and accurately monitor all stages of the battery characteristics of the battery formation process, carried out with a set of process to facilitate a variety of different; with the group the computer networking system of the automatic feeding, the elimination of human error; reduce labor intensity, fully automated; control more precise, reliable, controlled by the host computer with the group to meet different process requirements.

附图说明 BRIEF DESCRIPTION

[0012] 附图I为本发明的蓄电池自动分类方法的原理框图; [0012] BRIEF battery block diagram of an automatic classification method I of the present invention;

附图2为本发明的蓄电池自动分类流水线设备中分拣装置的结构示意图。 Battery sorting device structural diagram of the automatic classification apparatus reference line 2 of the present invention.

[0013] 附图中:1、蓄电池;2、扫码器;3、主流线;4、机械手;5、转盘;6、分拣输出线。 [0013] In the accompanying drawings: 1 battery; 2, scan code; a 3, a main line; 4, manipulator; 5, dial; 6, sorting output line.

具体实施方式 Detailed ways

[0014] 下面结合附图所示的实施例对本发明作以下详细描述: Embodiment shown in the drawings embodiments of the present invention will be described in detail below [0014] in conjunction with the following:

如附图I及附图2所示,本发明的蓄电池I自动分类方法,用于将沿一条主流线3移动的若干蓄电池I分拣至多条分拣输出线6上,包括如下步骤:①、编码:给前序输送线送来的组装好的若干蓄电池I分配身份识别码(可以采用条形码,并逐一贴在各个蓄电池I壳体上),以对其进行区分,为后续工序打基础,②、化成:利用传统的化成架对若干蓄电池I进行化成,③、配组:采用上位机对所读取的若干所述的蓄电池的电压参数进行配组,并根据各所述的蓄电池的电压参数的配组情况对各蓄电池所对应的身份识别码进行分组,⑤、分拣:利用扫码器2在线逐一读取蓄电池I的身份识别码,根据该身份识别码所对应的组别采用机械手4将其移至该组别对应的分拣输出线6。 As shown in the drawing figures and I, I is the battery of the present invention, automatic classification method, for the main line 2 along a plurality of battery 3 is moved to a plurality of I sorting sorting output line 6, comprising the steps of: ①, coding: the transfer line to the preamble sent several assembled battery I assign the IDs (bar codes may be employed, individually and attached to the respective battery housing I), to distinguish them, laying the foundation for the subsequent step, ② , into: the use of a conventional carrier into the battery I is into several, ③, with the group: using the host computer of the plurality of battery voltage parameters of the read is performed with the group, and each of the battery voltage parameters according the situation with the group to group identification code corresponding to each battery, ⑤, sorting: using 2-line scan code read one by one the identification code of the battery I, a mechanical hand 4 according to the identity of the corresponding group identification code move it to the group output line 6 corresponding to the sorting. 其中,各个分拣输出线6沿主流线3的末端周向向外发散设置,分拣步骤中各蓄电池I沿主流线3移动,通过设置在主流线3末端的扫码器2读取当前的蓄电池I的身份识别码,返回至上位机中,并判断其所在的组别,然后控制机械手4抓取该蓄电池I并旋转设定的角度至其所在的组别对应的分拣输出线6。 Wherein each sorting output lines 6 along the end periphery of the main line 3 is provided to diverge outwardly, the sorting step I of each battery wire 3 is moved along the main, to read the current provided by the 3 'end of the main scan lines of the decoder 2 I the battery identification code, to return to the upper machine, and it is determined in the group, and then controls the hand gripping the battery 4 and I set rotation angle in the group to which it corresponds sorting output line 6. 上述的配组方法为:根据配组要求设置多个相关参数值范围,分别列为不同的组别,当前的蓄电池I的该参数与各个参数范围进行比较,找出其对应所在的组别,通过上位机控制机械手4将其移至该组别所对应的分拣输出线6上。 With the group of the above-described method of: providing a plurality of related parameter value ranges, as different groups in accordance with a set of requirements, the current range of each parameter and the parameter of the battery I were compared, to find out where the corresponding group, controlled by the robot to move it to the PC 4 corresponding to the group output line 6 sorting.

[0015] 本发明的蓄电池I自动分类流水线设备,包括用于给前序输送线送来的组装好的若干蓄电池I进行分配身份识别码的编码装置、对蓄电池I若干蓄电池I进行化成的化成装置、采集并保存若干蓄电池I的电压参数的巡检装置、读取巡检的结果并对对应的身份识别码进行分组的上位机、由上位机控制将各组别的身份识别码所对应的蓄电池I分别输出的分拣装置,上位机包括对若干蓄电池I的电压参数进行巡检的巡检模块以及对根据所采集的若干蓄电池的电压参数对各蓄电池所对应的身份识别码进行配组的配组模块,编码装置、化成装置、巡检装置及分拣装置沿用于传输蓄电池I的主流线3依次设置,编码装置、化成装置、巡检装置及分拣装置均信号连接至上位机,其中:编码装置主要是采用编码机对蓄电池I进行分配身份识别码并贴标于壳体上,化成装置是 [0015] The secondary battery according to the present invention, automatic classification I line equipment, including assembling a transfer line to a preamble sent from each of several battery I encoding means assigns the IDs of a plurality of the battery into the battery I I of the apparatus into collect inspection apparatus and save the battery voltage of several parameters I, and the inspection results corresponding to the read identification code of the PC group, the control group of each identification code corresponding to the battery by the host computer I outputs of the sorting device, the host computer including a plurality of battery voltage parameter I is patrol inspection module and the battery voltage of the plurality of parameters based on the acquired identification code for each of the storage battery corresponding with the group with set of modules, encoding means, into apparatus, inspection apparatus, and sorting means follow the transmission line of the main battery 3 I of sequentially disposed, the encoding means, into apparatus, inspection apparatus, and a sorting device are connected to the upper signal bit machine, wherein: encoding means encoding machine is mainly used for the battery I assign the IDs to the housing and labeling, chemical conversion means is 用传统技术中的化成架,化成后在从主流线3上向后输出,巡检装置为与上位机相信号连接的电压巡检仪,并通过上位机中的巡检模块对其进行控制依次在线采集正在化成的蓄电池的各项电压参数及将数据保存到上位机中的相应的存储单元中,上位机读取这些电压参数并依据要求对其所对应的身份识别码进行分组,分拣装置包括用于读取当前的蓄电池I的身份识别码的扫码器2、用于取放蓄电池I的机械手4、用于控制机械手4转动的转动控制机构、多条分拣输出线6,沿主流线3的末端周向向外发散设置,转动控制机构包括转盘5、控制转盘5旋转的气缸, 机械手4固装在转盘5上,转动控制机构设置在主流线3的末端,主流线3和多条分拣输出线6沿转盘5的周向等圆心角向外发散分布,另外,其实只要各个分拣输出线6及主流线3的端部沿转盘5周向分布即可,其延 Conventional techniques into the frame, after the output into the main line 3 from the rear, and the inspection means is a host computer connected to believe number of voltage detection apparatus, and controlled by the host computer module thereof sequentially patrol voltage parameters are saved for each line are collected into a battery of the data to the host computer and the corresponding storage unit, the host computer reads these parameters and voltages according to the requirements of its group identification codes corresponding to the sorting device comprising a code reader for reading the identification code scan current I of the battery 2, a pick and place robot 4 I of a battery, the robot for controlling the rotation of the rotation control mechanism 4, a plurality of sorting output lines 6, along the main end of the circumferential line 3 to diverge outwardly disposed, the rotation control mechanism comprises a dial 5, the control cylinder turntable 5 is rotated, the robot 4 fixedly mounted on the turntable 5, the rotation control mechanism disposed end, the main line in the main line 3, 3 and a plurality of Article sorting output lines 6 along the circumferential direction of the turntable 5 of outwardly diverging central angle distribution, in addition, in fact, as long as each of the output lines 6 and main sorting line end portion 3 of the turntable 5 along the circumferential direction can be distributed, which extension 方向可以根据需要设置,以方便下一步的处理,扫码器2设置在蓄电池I在主流线3上的运行轨迹的正上方,随着这些蓄电池I依次向前传送的过程,就能够实时读取对应当前的蓄电池I上的身份识别码。 Can set a direction, in order to facilitate further processing, scan code is disposed directly above the battery 2 I 3 running track on the main line, as these processes are sequentially conveyed forward of the battery I, can be read in real-time corresponding to the identification code on the battery current I.

[0016] 本发明通过上位机全自动化控制蓄电池的配组及分类,可以全面、准确监控蓄电池化成过程的各个阶段的电池特性,方便各种不同配组工艺的进行;配组后根据电脑联网系统自动分料,消除了人工误差;降低人工劳动强度,实现全自动化;控制更精准、可靠,通过上位机控制满足不同配组工艺要求,适于推广使用。 [0016] The present invention is fully automated by the host computer with control group and classification of batteries, can be comprehensively and accurately monitor all stages of the battery characteristics of the battery formation process, carried out with a set of process to facilitate a variety of different; the computer network system in accordance with the group automatic feeding, eliminating human error; reduce labor intensity, fully automated; control more precise, reliable, controlled by the host computer with the group to meet different process requirements, adapted to be introduced.

[0017] 上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。 [0017] The embodiment for explaining the technical concept and features of the invention, its object is to only allow those skilled in the art to understand the present invention and according to embodiments, and not limit the scope of this invention. 凡根据本发明精神所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。 Where an equivalent variations or modifications made in the spirit of the present invention, shall fall within the scope of the present invention.

Claims (7)

  1. 1. 一种蓄电池自动分类方法,用于将沿一条主流线移动的若干蓄电池分拣至多条分拣输出线上,其特征在于,包括如下步骤: ①、编码:给各蓄电池分配身份识别码, ②、化成:对若干所述的蓄电池进行化成,同时利用巡检系统采集若干所述的蓄电池的电压参数并保存, ③、配组:采用上位机对所读取的若干所述的蓄电池的电压参数进行配组,并根据各所述的蓄电池的电压参数的配组情况对各蓄电池所对应的身份识别码进行分组, ④、分拣:读取当前的蓄电池的身份识别码,根据该身份识别码所对应的组别采用机械手将其移至对应的分拣输出线。 1. A battery automatic classification method for a battery along several main sorting line to a plurality of mobile sorting output lines, characterized by comprising the steps of: ①, Code: identification code assigned to each battery, ②, into: a plurality of battery according to chemical conversion, while the voltage of the acquired plurality of inspection system parameters of the storage battery and, ③, with the group: using the host computer of the plurality of battery voltage to the read parameter with the group, and group identification code of each battery in accordance with a corresponding set of parameters of the voltage of each of said battery, ④, sorting: reading the identification code of the current of a battery, according to the identity recognition corresponding code group using the robot to move it to the corresponding output line sorting.
  2. 2.根据权利要求I所述的一种蓄电池自动分类方法,其特征在于:各个所述的分拣输出线自所述的主流线的末端沿径向向外发散设置,所述的分拣步骤中各所述的蓄电池沿所述的主流线移动,通过设置在所述的主流线末端的扫码器读取当前的蓄电池的身份识别码,借助所述的机械手抓取该蓄电池旋转设定的角度,并放置于对应的分拣输出线。 A battery according to the automatic classification method of claim I, wherein: each of said output lines from the end of the main sorting line of the diverging outwardly disposed radially, said sorting step in each of said battery along said main line moves, the current read identification code by a battery provided in said main scan line end code, a gripping means of the manipulator rotation of the battery set angle, and placed in the sorting corresponding output line.
  3. 3.根据权利要求I所述的一种蓄电池自动分类方法,其特征在于:所述的巡检系统包括与各个正在化成的所述的蓄电池电连接的电压巡检仪和设置在所述的上位机中的巡检模块,所述的巡检模块用于控制所述的电压巡检仪采集相应的电压参数并将数据保存在所述的上位机中对应的存储单元中。 A battery according to the automatic classification method of claim I, wherein: said inspection system comprises an upper and a voltage detection apparatus provided each being electrically connected to the battery of the chemical conversion in said inspection machine module, said inspection means for controlling the voltage detection apparatus according to a voltage corresponding to acquisition parameters and data stored in said memory cell PC corresponding.
  4. 4. 一种蓄电池自动分类流水线设备,其特征在于:包括用于给若干蓄电池进行分配身份识别码的编码装置、对若干所述的蓄电池进行化成的化成装置、控制所述的化成装置对所述的蓄电池进行充放电并采集和保存若干所述的蓄电池的电压参数的上位机、由所述的上位机控制将各组别的身份识别码所对应的蓄电池分别输出的分拣装置,所述的上位机包括对若干所述的蓄电池的电压参数进行巡检的巡检模块以及对根据所采集的若干蓄电池的电压参数对各蓄电池所对应的身份识别码进行配组的配组模块,所述的编码装置、化成装置及分拣装置沿用于传输蓄电池的主流线依次设置,所述的编码装置、和所述的分拣装置均信号连接至所述的上位机,所述的分拣装置包括用于读取当前的蓄电池的身份识别码的扫码器、设置在所述的主流线的末端并用于取放所述 4. A battery assembly line automatic classification apparatus, characterized by: a battery comprising a plurality of encoding means to assign identification code, a plurality of said storage battery means into the chemical conversion is performed, said control means into the the battery charging and discharging, and the collection and preservation of the battery voltage of several parameters of the host computer, each of the groups of the sorting device identification code corresponding to the battery output respectively by said host computer control, according to PC comprises a plurality of parameters of the battery voltage of the patrol inspection is performed on the module identification code and according to several parameters of the battery voltage acquired by each of the battery module corresponding with the group with the group, said encoding means, and sorting means follow the means into the transmission lines sequentially disposed main battery, said encoding means and said sorting means are connected to said signal the host computer, said sorting means comprises the read scan code currently battery identification code, disposed at the end of the main line and the place for taking 蓄电池的机械手、用于控制所述的机械手转动的转动控制机构、多条分拣输出线,所述的多条分拣输出线自所述的主流线的末端沿径向向外发散设置。 Battery robot, control means for controlling the rotation of said rotatable manipulator, sorting the plurality of output lines, the sorting ends of the plurality of output lines from said main line disposed radially outwardly diverging.
  5. 5.根据权利要求4所述的一种蓄电池自动分类流水线设备,其特征在于:所述的转动控制机构包括转盘、控制所述的转盘旋转的气缸,所述的机械手固装在所述的转盘上。 5. A battery assembly line automatic classification apparatus according to claim 4, wherein: said rotation control mechanism comprises a dial, the rotation of the control wheel cylinder, said manipulator being attached to said turntable on.
  6. 6.根据权利要求5所述的一种蓄电池自动分类流水线设备,其特征在于:所述的转动控制机构设置在所述的主流线的末端,所述的主流线和多条所述的分拣输出线沿所述的转盘的周向等圆心角向外发散分布。 6. A battery assembly line automatic classification apparatus according to claim 5, wherein: said rotation control mechanism is provided at the end of the main line, the main line and a plurality of the sorting an output line to the rotatable disk along the circumferential central angle of divergence profile like outwardly.
  7. 7.根据权利要求4所述的一种蓄电池自动分类流水线设备,其特征在于:所述的扫码器设置在蓄电池在所述的主流线上的运行轨迹的正上方。 7. A battery assembly line automatic classification apparatus according to claim 4, wherein: the scan code is disposed immediately above the battery in the running track of the main line.
CN 201210178331 2012-06-01 2012-06-01 Automatic classification method for storage batteries and flow-line equipment CN102698967B (en)

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