CN102689349A - Multi-stage combined vibration isolation and vibration damping device of automatic molding machine of building block - Google Patents
Multi-stage combined vibration isolation and vibration damping device of automatic molding machine of building block Download PDFInfo
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- CN102689349A CN102689349A CN2011100716319A CN201110071631A CN102689349A CN 102689349 A CN102689349 A CN 102689349A CN 2011100716319 A CN2011100716319 A CN 2011100716319A CN 201110071631 A CN201110071631 A CN 201110071631A CN 102689349 A CN102689349 A CN 102689349A
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Abstract
The invention discloses a multi-stage combined vibration isolation and vibration damping device of an automatic molding machine of a building block. The device selects a hard rubber fiber material with a special material structure characteristic to prepare a special vibration isolation and vibration damping functional part composed of three different structures including a high-pressure air spring, a vibration damping block and a shaft coupler; and according to different working functions and structure characteristics of continuous transmission of vibration working parts including a compaction molding mechanism, a box type vibration platform, a shaft piece and the like, different combination and different connection mounting technology measures are respectively adopted to form a primary-stage basic vibration isolation and vibration damping device on different vibration working positions, so as to form the multi-stage combined vibration isolation and vibration damping device of the automatic molding machine of the building block. The device has the characteristics of simple structure, convenience for installation and maintenance and the like, and can effectively reduce and absorb damage impact caused by transmitting vibration energy to a basic part of the molding machine in a vibration work process. The device is mainly arranged in the automatic molding machine of the building block and is used for manufacturing a concrete building block product.
Description
Technical field
The present invention relates to a kind of construction material plant equipment, is that a kind of building block automatic moulding for the configuration of Concrete block forming machine equipment is mechanical with multistage combination vibration isolation and damping device specifically.
Background technology
Concrete segment is that a kind of clay that do not use is done raw material, the low power consuming that need not form by a firing, wide purposes novel building masonry structure material; Particularly select to use representative large industrial solid castoffs such as gangue, slag, slag, rock ballast, flyash to do the high performance concrete building block product that aggregate is processed; Be used for all kinds of architectural engineerings and do the masonry structure material; To the protection environment, practice thrift the soil, utilize resource, save the energy and all be of great significance, become countries in the world all in the environmental protection and energy saving New Building Materials project of actively promoting development at present.
The production of concrete segment and application; Have the history in more than 100 year abroad; Particularly in industrially developed country such as Germany, Italy, Japan, the U.S., treating as the production application concrete segment is the main channel that effective innoxious use is handled industrial solid castoff; The concrete segment goods of processing have become main building masonry structure material; Be widely used in the building masonry project in the fields such as house, municipal administration, harbour, river levee, Lu Po; Utilization rate in building engineering has reached more than 80% of whole wall construction materials.
Manufacture the high performance concrete building block, must rely on high performance block forming machinery equipment.West industrially developed country relies on advanced science and technology and powerful manufacturing ability; Perfect through 100 years of development; Not only make Concrete block forming machine equipment become a kind of advantage commodity that subject is independent, description is complete, technical performance is advanced, manufacturing technology is ripe that possess skills; But also progressively make the Concrete block forming machine equipment of production and sales and the mix of application supporting prepare, transport the auxiliary equipment on the Assisted Preparation process procedures such as maintenance, piling storage with it, all realized increasingly automated and programme-controlled basically.
The Concrete block forming machine equipment of China, last century the nineties be in basically in the past research the exploratory stage.From last century the nineties begin; Country handles paces for accelerating the effective innoxious use of industrial solid castoff; Made and issued the preferential support policy that concrete segment production and practical applications are encouraged in a series of supports successively, simultaneously successively from a collection of Concrete block forming machine equipment of doing aggregate with industrial solid castoff of external introduction.Under the powerful pulling of the market demand, the research and development and the production of China's Concrete block forming machine equipment just enter into a fast-developing comprehensively new stage in short two times more than ten years.According to the interrelated data introduction, by the total full amount of having about 8200 (covers) of all kinds of Concrete block forming machine equipment of 2008 China in the end of the year, a year manufacturing ability reaches about 1600 (covers), realizes about 3,500,000,000 yuan of total industrial output value.
The vibration isolation and damping technology is one of core key technology of concrete segment automatic moulding machinery equipment.The Concrete block forming machine equipment of the existing production and sales of China, aspect the vibration isolation and damping measure, most products all lack subdues the effective means of receiving vibrational energy to transmit to basic components such as frame, vibrating motors; Some block forming machinery device fabrication enterprises; For reducing to vibrate infringement to plant equipment; Prolongation equipment uses the guarantee time, the expense that reduces cost, and generally all passiveness simply takes to select lower-powered vibrating motor to do power source; Unit power all is no more than 7.5KW usually, and maximum also only can be chosen 12KW.The result of this passive measure is: the moulding box vibration acceleration of existing product generally all is no more than 8G, preferably also only can reach 12G; The highest grade of processing of concrete segment product strength also only can reach the MU7.5 level, and purposes is limited in using in the non-bearing masonry of low-rise building engineering.
The present invention is through conscientiously investigation and analysis; The Concrete block forming machine equipment that has production and sales to China now is in the deficiency and the weakness that exist aspect the configuration vibration isolation and damping device; Research and design is sent as an envoy to and is produced the vibration isolation and damping special feature of 3 kinds of different structure forms such as pressure-air spring, damping block, shaft coupling with the vulcanie fibrous material; Be connected and installed the different vibration conditions and the design feature of vibration service parts according to it; Take different combinations to be connected and installed form respectively, form jointly a kind of can effectively subdue receive vibrational energy building block automatic moulding machinery with multistage combination vibration isolation and damping device.
Summary of the invention
The technical problem that the present invention solves
The building block automatic moulding machinery that research and design of the present invention goes out mainly solves following technical problem with multistage combination vibration isolation and damping device:
The present invention research and design building block automatic moulding machinery with multistage combination vibration isolation and damping device process in; Select to use vibration isolation and damping proprietary material with special substance design feature; Manufacture out vibration isolation and damping special feature with different structure characteristics; Be connected and installed the difference vibration condition of transmitting and the design feature of vibration service parts according to it; Take different combinations to be connected and installed multinomial original creation technical measures such as mode respectively; Conscientiously solve key technology difficult problems such as China's Concrete block forming machine equipment is low in the long-standing vibration isolation and damping proprietary material of vibration isolation and damping technical elements material technical performance, vibration isolation and damping component function design feature is few, vibration isolation and damping technical measures adaptive capacity difference; Be the update and the technical development progress of China's concrete segment automatic moulding machinery equipment, provide a kind of can effectively subduing to receive vibrational energy mechanical with multistage combination vibration isolation and damping device to the building block automatic moulding that the basic components transmission produces the destruction impact.
The technical scheme that the technical solution problem is taked
The building block automatic moulding machinery of research and design of the present invention is with multistage combination vibration isolation and damping device; Comprise the vibration isolation and damping parts of 3 kinds of different structure forms such as pressure-air spring, damping block, shaft coupling, and be connected respectively and be installed in the elementary basic vibration isolation and damping device that forms in the vibration service parts.Pressure-air spring, damping block, shaft coupling; All select to use vulcanie fibrous material to process with special substance design feature; Different work function and design feature according to the compaction moulding mechanism of its connection, box shake table, the axle type continuous transmission of part; Take various combination and difference to be connected and installed technical measures respectively; Be formed on the locational elementary basic vibration isolation and damping device of different vibration services, form jointly and a kind ofly completely effectively can subdue the multistage combination vibration isolation and damping device that receives vibrational energy.
Described compaction moulding mechanism vibration isolation and damping device comprises pressure-air spring, damping block, drag support connection device, cope vibration damping connection device, die mould support connection device.The vibration isolation and damping device of compaction moulding mechanism; Directly accept powerful hammer vibration energy to drag from box shake table; Directly carry out the characteristics of closely knit vibration moulding operation,, select to use pressure-air spring and 2 kinds of vibration isolation and damping parts of damping block combined the vibration isolation and damping device of drag; Through damping block of taking in a row to arrange and the mutual corresponding structural arrangement form of in a row arranging of pressure-air spring, drag directly is fastened on the drag support connection device; Through the drag support connection device, drag is slidingly connected on the cylindrical guide upright post in the support assembly again.Vibration isolation and damping device to cope; Same selection use pressure-air spring and 2 kinds of vibration isolation and damping parts of damping block are combined; Through damping block of taking in a row to arrange and the mutual corresponding structural arrangement form of in a row arranging of pressure-air spring, cope is fastened on the cope vibration damping connection device; Again the cope vibration damping connection device directly is fixed on the molding press device through mechanical connection manner, makes cope and molding press device form a kind of structure annexation of the whole interlock of ability when operation; Through the die mould support connection device, cope and molding press device are slidingly connected on the cylindrical guide upright post in the support assembly jointly again.This combined connecting structure arrangement form of compaction moulding mechanism vibration isolation and damping device; Can not only guarantee fully that upper and lower moulding box is when accepting periodically powerful exciting operation; What can not receive any restriction carries out upper and lower slip on circular guide upright post; And, remain relative suspension vibrating state because the soft supporting role of special pressure-air that the pressure-air spring has can make upper and lower moulding box in closely knit vibration moulding operation process; Can not only consume and absorb most vibrational energies, can also effectively subdue and receive vibrational energy generation lateral transport to produce the impact of basic components such as frame, guide upright post generation destruction.
Described box shake table comprises that at a distance from vibration absorber damping block, damping block installation connect pedestal, damping block pressure clearance adjuster.The vibration isolation and damping device of box shake table; Directly accepting the exciting cam to box shake table drives; Transmit the operating feature of powerful hammer vibration energy to the building block mould drag through the upper and lower vibration of self periodicity; Select use damping block vibration isolation and damping parts,, use 12 damping blocks that box shake table directly is fixed on the structure arrangement form that is connected on the frame base in the support assembly through taking the connection pedestal to be installed at 6 corresponding each other damping blocks of each mounting arrangements of and arranged on left and right sides difference of box shake table; And install on the connection pedestal at each damping block, all design arrangement has damping block pressure clearance adjuster.This combined connecting structure arrangement form of box shake table vibration isolation and damping device; Can pass through damping block pressure clearance adjuster; The setting pressure gap of damping block on the adjustment diverse location; Balance reduces the amplitude excursion that each exciting point of box shake table upper surface produces, and restriction reduces the exciting force generation diffraction that each exciting point of box shake table upper surface produces to be disturbed, and makes box shake table when the powerful exciting operation vibrational energy of transmission; Overwhelming majority energy is delivered in the concrete mix that is seated in the drag die cavity to the top, is used to accomplish closely knit vibration moulding operation; Box shake table is accepted the vibrational energy that reaction force transmits downwards; Through being divided into left and right two rows each other after the receiving and subdue of the corresponding vulcanie fiber damping block of arranging; Both or still have few partial vibration energy to be delivered on the frame base, also can be because of frame base is welded into rigid unitary with the frame cross member, and be fixed on the basic foundation of forming machine equipment; And received preferably and subdue, can not produce damaging impact to basic components such as support assemblies again.
The described axle type continuous transmission vibration isolation and damping of part device; Not only to accomplish in rotation to axle class part and to accept transferring power continuously; But also to accept the transmitting vibrations energy continuously; Simultaneously self also can produce the operating feature of vibrational energy, select to use the shaft coupling vibration isolation and damping parts of special structure form, successively frequency modulation vibrating motor power output shaft is connected with the synchronous gear shaft power intake with shaft coupling through taking; The synchronous gear shaft clutch end is connected with power transmission shaft, and the multistage combination vibration isolation and damping that again power transmission shaft is connected with exciter shaft is connected and installed technical measures; Make full use of the vulcanie fiber shaft coupling with special substance and special structure form, the impact vibrational energy has stronger buffering, ability to arrange jobs, has given play to imperial cushioning effect that effectively stagnates in the moment that starts or stops of axle class part, keeps power at the uniform velocity to transmit; When the acceptance of axle class part, generation or transmitting vibrations energy, given play to and effectively subdued the effect of receiving, kept the power smooth transfer.This mounting structure arrangement form that is connected of the axle type continuous transmission vibration isolation and damping of part device; Can make the exciting cam that is fixed on the exciter shaft; Driving the vibrational energy that produces when box shake table carries out powerful exciting operation; Can in the continuous transmission of axles such as exciter shaft, power transmission shaft, synchronous gear shaft, frequency modulation vibrating motor power output shaft type part, be received preferably and subdued, can effectively alleviate powerful exciting operation and impact to the destruction that basic components transmitting vibrations energy such as synchronous gear box, frequency modulation vibrating motor produce.
Advantage that the present invention has and the effect that reaches
1, the present invention selects to use the vibration isolation and damping special feature of the different structure form of being processed by special vibration isolation and damping material and the mounting technique measure that is connected in the vibration service parts thereof; Form a kind of innovative technology of multistage combination vibration isolation and damping device; Effectively subdue the vibrational energy that receives powerful vibration service to transmit to basic components such as frame, synchronous gear box, frequency modulation vibrating motors; Make operation part obtain metastable operating condition; Can not only guarantee that the concrete segment goods obtain higher strength grade and type body precision, and can make obtain to prolong the service life of automatic moulding machinery equipment.Dispose the block forming machinery equipment of this multistage combination vibration isolation and damping device, use reliability can reach more than 90%, and the mean free error time also can be brought up to more than the 100h.
2, the present invention uses the high-power frequency vibrating motor for the multistage combination vibration isolation and damping device of building block automatic moulding machinery equipment configuration for the forming machine choice of equipment, and effective vibration isolation and damping technical support is provided; Theory and practice can both prove: in closely knit vibration moulding operation, have only and select to use high-power power source, vibration acceleration just can increase substantially, and effectively vibrating area coverage could enlarge significantly.This effective vibration isolation and damping technique device provided by the invention can make the manufacturing enterprise of building block automatic moulding machinery equipment, has had and has selected to use the high-power frequency vibrating motor to do the technical basis of power source; Now, dispose the block forming machinery equipment of this multistage combination vibration isolation and damping device, the highest 37kw that reached of the single-machine capacity of frequency modulation vibrating motor makes building block automatic moulding machinery Technical properties of plant level obtain promoting by a relatively large margin and improving.
Description of drawings
Accompanying drawing 1: compaction moulding mechanism vibration isolation and damping apparatus structure is arranged sketch map.
Accompanying drawing 2: box shake table vibration isolation and damping apparatus structure is arranged sketch map.
Accompanying drawing 3: box shake table vibration isolation and damping device A place enlarged diagram.
Accompanying drawing 4: the axle type continuous transmission vibration isolation and damping of a part apparatus structure is arranged sketch map.
Accompanying drawing 5: pressure-air spring vibration isolation damping means version sketch map.
Accompanying drawing 6: damping block vibration isolation and damping modular construction form sketch map.
Accompanying drawing 7: shaft coupling vibration isolation and damping modular construction form sketch map.
The specific embodiment
Shown in accompanying drawing 5, accompanying drawing 6, accompanying drawing 7; Building block automatic moulding machinery of the present invention is with multistage combination vibration isolation and damping device; Comprise the vibration isolation and damping special feature of pressure-air spring (8), damping block (9), (16) 3 kinds of different structure forms of shaft coupling, and be connected respectively and be installed in the elementary basic vibration isolation and damping device that forms in the vibration service parts.Pressure-air spring (8), damping block (9), shaft coupling (16); All select to use vulcanie fibrous material to process with special substance design feature; According to the compaction moulding mechanism of its connection, box shake table, axle type part continuous transmission different work function and design feature; Take various combination and difference to be connected and installed technical measures respectively; Be formed on the locational elementary basic vibration isolation and damping device of different vibration services, form jointly and a kind ofly completely effectively can subdue the multistage combination vibration isolation and damping device that receives vibrational energy.
Shown in accompanying drawing 1, described compaction moulding mechanism vibration isolation and damping device comprises pressure-air spring (8), damping block (9), drag support connection device (11), cope vibration damping connection device (7), die mould support connection device (10).The vibration isolation and damping device of compaction moulding mechanism; Directly accept the characteristics that powerful hammer vibration energy carries out closely knit vibration moulding operation to drag (3) from box shake table (2); Vibration isolation and damping device to drag (3); Select to use pressure-air spring (8) and (9) 2 kinds of vibration isolation and damping parts of damping block combined; Through damping block of taking in a row to arrange (9) and the mutual corresponding structural arrangement form of in a row arranging of pressure-air spring (8), drag (3) directly is fastened on the drag support connection device (11); Through drag support connection device (11), drag (3) is slidingly connected on the cylindrical lead (4) in the support assembly again.To the vibration isolation and damping device of cope (5), same use pressure-air spring (8) and (9) 2 kinds of vibration isolation and damping parts of damping block selected are combined; Through damping block of taking in a row to arrange (9) and the mutual corresponding structural arrangement form of in a row arranging of pressure-air spring (8); Cope (5) directly is fastened on the cope vibration damping connection device (7); Again cope vibration damping connection device (7) directly is fixed on the molding press device (6) through mechanical connection manner, makes cope (5) and molding press device (7) form a kind of structural relation of the whole interlock of ability when operation; Through die mould support connection device (10), cope (5) and molding press device (7) are slidingly connected on the cylindrical guide upright post (4) in the support assembly jointly again.
Shown in accompanying drawing 2, accompanying drawing 3, described box shake table vibration isolation and damping device comprises that damping block (9), damping block installation connect pedestal (12), damping block pressure clearance adjuster (13).The vibration isolation and damping device of box shake table; Directly accepting exciting cam (14) to box shake table (2) drives; Transmit the operating feature of powerful hammer vibration energy to building block mould drag (3) through the upper and lower vibration of self periodicity; Select to use vibrating mass (9) vibration isolation and damping parts; Through take the and arranged on left and right sides of box shake table (2) respectively each mounting arrangements have 6 corresponding each other damping blocks to install to connect pedestals (12); Use 12 damping blocks (9) that box shake table (2) directly is fixed on the combined connecting structure arrangement form on the frame base (1) in the support assembly, install on the connection pedestal (12) at each damping block, all mounting arrangements has damping block pressure clearance adjuster (13); Can be through the setting pressure gap of damping block (9) on the adjustment diverse location, balance reduces the amplitude excursion of each exciting point generation of box shake table (2) upper surface and the exciting force diffraction of generation disturbs.
Shown in accompanying drawing 4; The described axle type continuous transmission vibration isolation and damping of part device; In rotation, not only to accomplish continuous acceptance, transferring power to axle class part; But also to accept continuously, the transmitting vibrations energy; Simultaneously self also can produce the operating feature of vibrational energy; Select to use shaft coupling (16) the vibration isolation and damping parts of special structure form; Through taking successively the multistage combination vibration isolation and damping that the power output shaft (19) of frequency modulation vibrating motor is connected with the power intake of synchronous gear shaft (18), the clutch end of synchronous gear shaft (18) is connected with power transmission shaft (17), power transmission shaft (17) is connected with exciter shaft (15) again to be connected and installed technical measures with shaft coupling (16), make the exciting cam (14) that is fixed on the exciter shaft (15), driving the vibrational energy that produces when box shake table (2) carries out periodically upper and lower vibration; Under effect, subdued preferably and received, alleviated exciting cam (14) effectively and when powerful exciting operation, impacted to the destruction that basic components transmitting vibrations energy such as synchronous gear box, frequency modulation vibrating motor produce through the continuous transmission vibration isolation and damping of axle type part device.
Claims (4)
1. a building block automatic moulding machinery is with multistage combination vibration isolation and damping device; It is characterized in that: this building block automatic moulding machinery is with multistage combination vibration isolation and damping device; Comprise the vibration isolation and damping special feature of pressure-air spring (8), damping block (9), (16) 3 kinds of different structure forms of shaft coupling, and be connected respectively and be installed in the elementary basic vibration isolation and damping device that forms in the vibration service parts; Pressure-air spring (8), damping block (9), shaft coupling (16); All select to use vulcanie fibrous material to process with special substance design feature; Different work function and design feature according to the compaction moulding mechanism of its connection, box shake table, the axle type continuous vibrations operation part of part; Take various combination and difference to be connected and installed technical measures respectively; Be formed on the locational elementary basic vibration isolation and damping device of different vibration services, form a kind of multistage combination vibration isolation and damping device jointly.
2. automatic moulding machinery according to claim 1 is with multistage combination vibration isolation and damping device; It is characterized in that: described compaction moulding mechanism vibration isolation and damping device comprises pressure-air spring (8), damping block (9), drag support connection device (11), cope vibration damping connection device (7), die mould support connection device (10); Drag in the compaction moulding mechanism (3) vibration isolation and damping device; Select to use pressure-air spring (8) and (9) 2 kinds of vibration isolation and damping parts of damping block combined; Through damping block of taking in a row to arrange (9) and the mutual corresponding structural arrangement form of in a row arranging of pressure-air spring (8); Drag (3) directly is fastened on the drag support connection device (11); Through drag support connection device (11), drag (3) is slidingly connected on the cylindrical lead (4) in the support assembly again; The vibration isolation and damping device of cope (5); Same use pressure-air spring (8) and (9) 2 kinds of vibration isolation and damping parts of damping block selected are combined; Through damping block of taking in a row to arrange (9) and the mutual corresponding structural arrangement form of in a row arranging of pressure-air spring (8); Cope (5) directly is fastened on the cope vibration damping connection device (7); Again cope vibration damping connection device (7) directly is fixed on the molding press device (6) through mechanical connection manner; Make cope (5) and molding press device (7) form a kind of structure annexation of the whole interlock of ability when operation, through die mould support connection device (10), cope (5) and molding press device (7) are slidingly connected on the cylindrical guide upright post (4) in the support assembly jointly again.
3. automatic moulding machinery according to claim 1 is with multistage combination vibration isolation and damping device; It is characterized in that: described box shake table vibration isolation and damping device comprises that damping block (9), damping block installation connect pedestal (12), damping block pressure clearance adjuster (13); The vibration isolation and damping device of box shake table; Select to use vibrating mass (9) vibration isolation and damping parts; Through take the and arranged on left and right sides of box shake table (2) respectively each mounting arrangements have 6 corresponding each other damping blocks to install to connect pedestals (12); Use 12 damping blocks (9) that box shake table (2) directly is fixed on the combined connecting structure arrangement form on the frame base (1) in the support assembly; Install on the connection pedestal (12) at each damping block; All mounting arrangements has damping block pressure clearance adjuster (13), and the setting pressure gap of damping block (9) on the adjustment diverse location can balance reduce the amplitude excursion of each exciting point generation of box shake table (2) upper surface and the exciting force diffraction interference of generation.
4. automatic moulding machinery according to claim 1 is with multistage combination vibration isolation and damping device; It is characterized in that: the described axle type continuous transmission vibration isolation and damping of part device; Select to use shaft coupling (16) vibration isolation and damping parts, through taking successively the multistage combination vibration isolation and damping that the power output shaft (19) of frequency modulation vibrating motor is connected with the power intake of synchronous gear shaft (18), the clutch end of synchronous gear shaft (18) is connected with power transmission shaft (17), power transmission shaft (17) is connected with exciter shaft (15) again to be connected and installed technical measures with shaft coupling (16) with special structure form.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2011100716319A CN102689349A (en) | 2011-03-24 | 2011-03-24 | Multi-stage combined vibration isolation and vibration damping device of automatic molding machine of building block |
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| CN2011100716319A CN102689349A (en) | 2011-03-24 | 2011-03-24 | Multi-stage combined vibration isolation and vibration damping device of automatic molding machine of building block |
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| CN104149167A (en) * | 2014-08-28 | 2014-11-19 | 南通市恒达机械制造有限公司 | Vibration generator separating type brick forming machine |
| CN104786191A (en) * | 2014-01-20 | 2015-07-22 | 陕西重型汽车有限公司 | Damping block pressing device |
| CN105856389A (en) * | 2014-05-08 | 2016-08-17 | 沈棋 | Ceramic vessel clay base forming machine with protective function |
| CN116872355A (en) * | 2023-09-06 | 2023-10-13 | 福建省德化胜东陶瓷有限公司 | Stirring and mixing device and method for ceramic product production |
| CN117067354A (en) * | 2023-10-18 | 2023-11-17 | 泉州市三联机械制造有限公司 | Vibrating device of block forming machine |
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| CN104786191A (en) * | 2014-01-20 | 2015-07-22 | 陕西重型汽车有限公司 | Damping block pressing device |
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| CN117067354A (en) * | 2023-10-18 | 2023-11-17 | 泉州市三联机械制造有限公司 | Vibrating device of block forming machine |
| CN117067354B (en) * | 2023-10-18 | 2024-01-02 | 泉州市三联机械制造有限公司 | Vibrating device of block forming machine |
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Application publication date: 20120926 |