CN103101101A - Block forming vibration exciter based on chaotic vibration - Google Patents
Block forming vibration exciter based on chaotic vibration Download PDFInfo
- Publication number
- CN103101101A CN103101101A CN2013100242010A CN201310024201A CN103101101A CN 103101101 A CN103101101 A CN 103101101A CN 2013100242010 A CN2013100242010 A CN 2013100242010A CN 201310024201 A CN201310024201 A CN 201310024201A CN 103101101 A CN103101101 A CN 103101101A
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- Prior art keywords
- eccentric
- eccentric cylinder
- bearing
- cylinder
- block forming
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- 230000000739 chaotic Effects 0.000 title claims abstract description 18
- 238000005096 rolling process Methods 0.000 claims abstract description 16
- 230000000694 effects Effects 0.000 claims description 7
- 238000007493 shaping process Methods 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 3
- 230000001360 synchronised Effects 0.000 claims description 3
- 230000005284 excitation Effects 0.000 abstract 2
- 238000005516 engineering process Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- -1 gangue Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006011 modification reaction Methods 0.000 description 2
- 230000000051 modifying Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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[C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000003818 cinder Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
Abstract
The invention discloses a block forming vibration exciter based on chaotic vibration. The block forming vibration exciter based on the chaotic vibration comprises a box body, and two groups of vibration excitation organizations which are completely same in structure and arranged in parallel are arranged inside the box body. Each vibration excitation organization comprises an eccentric shaft which comprises a first eccentric cylinder, a second eccentric cylinder, a third eccentric cylinder, a fourth eccentric cylinder, a fifth eccentric cylinder and a sixth eccentric cylinder, and the first eccentric cylinder, the second eccentric cylinder, the third eccentric cylinder, the fourth eccentric cylinder, the fifth eccentric cylinder and the sixth eccentric cylinder are fixedly connected into a whole. Two sides of the third eccentric cylinder and the fifth eccentric cylinder are respectively provided with rolling bearings, an eccentric rotary plate is sleeved on each rolling bearing, and the rolling bearing and the eccentric rotary plate are in interference fit with each other. The first eccentric cylinder is provided with two belt wheels, the two belt wheels are driven by a drive motor through a conveying belt to rotate, and the rotation direction of the two belt wheels are opposite to each other. The block forming vibration exciter based on the chaotic vibration is capable of effectively improving density degree of blocks, and obtaining better forming quality.
Description
Technical field
The present invention relates to a kind of vibrator, relate in particular to a kind of block forming vibrator based on chaotic vibration.
Background technology
Building block is that a kind of clay that do not use is done raw material, does not need the novel building of the low energy consumption that forms by a firing, wide purposes to build not structural material; Particularly utilize the industrial solid wastes such as gangue, cinder, mine tailings, slag, flyash to do the high-performance building block product that aggregate is made; to save soil, protection of the environment, utilize resource, save the energy etc. all tool be of great significance, be that the great Novel environment-protective energy-saving construction material project of development is all actively being widelyd popularize in countries in the world.Yet, because the fixed frequency of the raw-material diversity of building block and every kind of material is different, improves the block forming packing and become a great problem that various equivalent modifications is faced.
Manufacture out the building block product of high-performance, wide purposes, must rely on high-performance automatic forming machine of building blocks equipment, as brickmaking machine, coal making machine, cement pre-fabricated panel etc., and the vibration moulding technology, it is the core key technology of automatic forming machine of building blocks equipment, can not only determine and represent the technical performance level of block forming machinery equipment, and can directly determine and reflect the capability and performance result of building block product, and vibrator is plant equipment commonly used in the vibration moulding technology, and the oscillating mass of vibrator determines the quality of building block.At present, all there are following one or more shortcomings in the vibrator in China's block forming machinery equipment:
1, vibrator commonly used is the mechanical type inertia vibrator, although the structure of this vibrator is simple, but exciting force is less than normal, amplitude and the frequency ratio that shakes are more single, cause the block strength of producing low, of poor quality, although some advanced technology can realize amplitude modulation and frequency modulation function, but vibrator still can not be with two or more frequency work, therefore, existing vibrator does not catch up with the development rhythm of modern building block building, can not satisfy the demand for development of modern building block building.
2, existing vibrator is aspect technical regulation, due to the restriction that is subject to the aspects such as design philosophy, technical merit, comprehensively manufacturing ability, the control device of most vibrators all is in reduced levels, only have that only a few can realize shaking frequently, the step-less adjustment of amplitude and exciting force, the gently advanced technology regulation and control level requirement of moment conversion of shaking and shake by force, thereby restricted the fast lifting of China's building block product technical performance and quality level.
3, due to the restriction that is subjected to structural design, existing vibrator ubiquity vibration source drive point is few, the technological deficiencies such as the exciting force area of effective coverage is little cause the shake table area of block forming machinery equipment little, and the finished product packing that makes is little, error is large, yield rate is low.
This shows, prior art awaits further improving and improving.
Summary of the invention
The present invention is the weak point of avoiding above-mentioned prior art to exist, provides a kind of and can produce wide frequency domain to adapt to the block forming vibrator of different raw material vibrations based on the chaotic vibration theory.
The technical solution adopted in the present invention is:
A kind of block forming vibrator based on chaotic vibration comprises casing, and described box house is provided with two groups of exciting agencies that structure is identical and the one-tenth Parallel Symmetric arranges; Described exciting agency comprises eccentric shaft, and described eccentric shaft comprises the first, second, third, fourth, the 5th and the 6th eccentric cylinder, described first second, third, the 4th, the 5th and the 6th eccentric cylinder is integral and is connected; The both sides of described the 3rd, the 5th eccentric cylinder are separately installed with rolling bearing, and the outside of described rolling bearing is set with eccentric rotating disk, are interference fit between described rolling bearing and eccentric rotating disk; Be equiped with belt wheel on described the first eccentric cylinder, described belt wheel drives its rotation, the direction of rotation of described two belt wheels by drive motors by conveyer belt.
Be set with travelling gear on described the 6th eccentric cylinder, described travelling gear can make the eccentric shaft in above-mentioned two groups of exciting agencies keep synchronized rotation.
All offer two installing holes that size is identical on the arranged on left and right sides wall of described casing, be positioned at homonymy installing hole the hole heart in the same horizontal line, in described each installing hole, self-aligning bearing is installed all, above-mentioned eccentric shaft is located in the interior location of realizing of dead eye of self-aligning bearing.
The length of described eccentric shaft is greater than the length of casing, and described the first eccentric cylinder is positioned at the outside of described casing; Described second an eccentric cylinder part is positioned at outside casing, and a part is positioned at box inside, and remainder is located in the dead eye of above-mentioned self-aligning bearing; Described the 3rd, the 4th and the 5th eccentric cylinder is positioned at box inside; Described the 6th an eccentric cylinder part is positioned at box inside, in the dead eye of the above-mentioned self-aligning bearing of another part; Described the second eccentric cylinder is positioned on the part in the casing outside and is provided with the clutch shaft bearing end cap, be positioned on the part of box inside and be arranged with the first back-up ring, described clutch shaft bearing end cap and the first back-up ring have realized that not only the axial restraint of eccentric shaft has also played the effect of the gentle suction shake of transmitting torque, and described clutch shaft bearing end cap is connected by trip bolt and casing; Be provided with the second bearing (ball) cover between described the 6th eccentric cylinder and cabinet exterior, described the second bearing (ball) cover has realized that not only the axial location of eccentric shaft has also played the effect of dustproof and sealing.
Described drive motors is frequency control motor, thereby has satisfied the busy shift requirement in different building block machine-shaping processes.
Be provided with the second back-up ring between described travelling gear and the 5th eccentric cylinder and cabinet wall, thereby avoided moving axially of travelling gear.
Described rolling bearing is needle bearing, thereby has increased the contact area of eccentric shaft and eccentric rotating disk and bearing, the service life of having improved vibrator.In addition, needle bearing can make between eccentric rotating disk and eccentric shaft and can not synchronously rotate, and the eccentric direction of eccentric rotating disk and the azimuth between eccentric shaft change always, thereby can produce shaking frequently and amplitude of relative broad range, improves the compact density of building block.
Owing to having adopted technique scheme, the obtained beneficial effect of the present invention is:
1, the chaotic vibration theory is that chaology combines with mechanical vibration theory and a new branch of science forming, the present invention is applied to the wide frequency domain characteristic that chaotic vibration has in vibrator, can produce additional frequency near main frequency of vibration, this vibrator that can produce broadband can effectively improve the packing of building block, obtains better Forming Quality.
2, the frequency control motor in the present invention can carry out speed change and frequency conversion according to the difference of shake frequency and amplitude required in different building block machine-shaping processes, thereby makes vibrator produce different vibration frequencies, has improved the packing of block forming.
3, two drive motors are arranged in the present invention, vibration source is many, and the exciting force of generation is strong; Casing is arranged on the table top of automatic forming machine of building blocks vibration equipment platform, and the exciting force area of effective coverage is large, thereby has guaranteed that the finished product packing that makes is large, error is little, yield rate is high.
Description of drawings
Fig. 1 is the structural representation that partly cuts open of the present invention.
Fig. 2 is the structural representation of casing in the present invention.
Fig. 3 is the structural representation of eccentric shaft in the present invention.
Fig. 4 is the structural representation of eccentric rotating disk in the present invention.
Wherein,
1, belt wheel 2, clutch shaft bearing end cap 3, casing 4, self-aligning bearing 5, the first back-up ring 6, eccentric rotating disk 7, needle bearing 8, eccentric shaft 9, travelling gear 10, the second back-up ring 11, the second bearing (ball) cover 12, installing hole 13, the first eccentric cylinder 14, the second eccentric cylinder 15, the 3rd eccentric cylinder 16, the 4th eccentric cylinder 17, the 5th eccentric cylinder 18, the 6th eccentric cylinder
The specific embodiment
The present invention is described in further detail below in conjunction with accompanying drawing and specific embodiment, but the present invention is not limited to these embodiment.
Chaos is the regularity in the random behavior of system, chaotic vibration be a kind of by deterministic system produce very responsive and have a reciprocal aperiodic motion of intrinsic stochasticity and long-term forecast impossibility for primary condition.Research about chaotic vibration has become flourish frontier in vibration mechanics.
As shown in Figures 1 to 4, a kind of block forming vibrator based on chaotic vibration comprises casing 3, and described casing 3 inside are provided with the exciting agencies that two groups of structures are identical and become Parallel Symmetric to arrange; Described exciting agency comprises eccentric shaft 8, the length of described eccentric shaft 8 is greater than the length of casing 3, all offer two installing holes 12 that size is identical on the arranged on left and right sides wall of described casing 3, be positioned at homonymy installing hole 12 the hole heart in the same horizontal line, the interior self-aligning bearing 4 that all is equipped with of described each installing hole 12, above-mentioned eccentric shaft 8 are located in the interior location of realizing of dead eye of self-aligning bearing 4; Described eccentric shaft 8 comprises the first, second, third, fourth, the 5th and the 6th eccentric cylinder, and described the first eccentric cylinder 13 is positioned at the outside of described casing 3; Described second eccentric cylinder 14 parts are positioned at the outside of casing 3, and a part is positioned at the inboard of casing 3, and remainder is located in the dead eye of above-mentioned self-aligning bearing 4; Described the 3rd, the 4th and the 5th eccentric cylinder is positioned at casing 3 inboards; Described the 6th eccentric cylinder 18 parts are positioned at casing 3 inboards, in the dead eye of the above-mentioned self-aligning bearing 4 of another part; Described the second eccentric cylinder 14 is positioned on the part in casing 3 outsides and is provided with clutch shaft bearing end cap 2, be positioned on the part of casing 3 inboards and be arranged with the first back-up ring 5, described clutch shaft bearing end cap 2 and the first back-up ring 5 have realized that not only the axial restraint of eccentric shaft 8 has also played the effect of the gentle suction shake of transmitting torque, and described clutch shaft bearing end cap 2 is connected by trip bolt and casing 3; Be provided with the second bearing (ball) cover 11 between described the 6th eccentric cylinder 18 and casing 3 outer walls, described the second bearing (ball) cover 11 has realized that not only the axial location of eccentric shaft 8 has also played the effect of dustproof and sealing; Described first second, third, the 4th, the 5th and the 6th eccentric cylinder is integral and is connected; The both sides of described the 3rd, the 5th eccentric cylinder are separately installed with rolling bearing 7, the outside of described rolling bearing 7 is set with eccentric rotating disk 6, be interference fit between described rolling bearing 7 and eccentric rotating disk 6, described eccentric rotating disk 6 can be realized freely rotating on eccentric shaft by rolling bearing 7; Be equiped with belt wheel 1 on described the first eccentric cylinder 13, described belt wheel 1 drives its rotation, the direction of rotation of described two belt wheels by drive motors by conveyer belt.
Described eccentric shaft 8 drives eccentric rotating disk 6 and rotates in the process of rotating, the motion of eccentric rotating disk 6 can be regarded as around eccentric shaft 8 and do plane motion in relative rotation, eccentric shaft 8 has very strong geometrical non-linearity with two eccentric system that eccentric rotating disk 6 forms, the movement locus of eccentric rotating disk 6 is compared eccentric shaft 8 and is wanted complicated, i.e. mixed moving vibration.Wherein, what eccentric shaft 8 produced is main frequency of vibration, what eccentric rotating disk 6 produced is near the additional frequency of fluctuation dominant frequency, and the process that this vibrator that can produce wider vibration frequency is produced in building block can improve the packing of building block effectively, and Forming Quality can obtain to significantly improve.
Preferably, be set with travelling gear 9 on described the 6th eccentric cylinder 18, described travelling gear 9 can make the eccentric shaft 8 in above-mentioned two groups of exciting agencies keep synchronized rotation.
Preferably, described drive motors is frequency control motor, thereby has satisfied the busy shift requirement in different building block machine-shaping processes.
Preferably, be provided with the second back-up ring 10 between described travelling gear 9 and the 5th eccentric cylinder 17 and casing 3 inwalls, thereby avoided moving axially of travelling gear 9.
Preferably, described rolling bearing 7 is needle bearing, thereby has increased the contact area of eccentric shaft 8 and eccentric rotating disk 6 and bearing, the service life of having improved vibrator.In addition, needle bearing can make between eccentric rotating disk 6 and eccentric shaft 8 and can not synchronously rotate, and the azimuth between the eccentric direction of eccentric rotating disk 6 and eccentric shaft 8 changes always, thereby can produce shaking frequently and amplitude of relative broad range, improves the compact density of building block.
The vibration that produces in the present invention is transferred to shaking platform by casing 3 and makes the rapid moulding of building block.After block forming was completed, when vibrating device need to quit work, the frequency control motor outage stopped operating, thereby two eccentric shafts 8 stop operating, and two eccentric rotating disks 6 stop operating thereupon, and shaking platform recovers plateau.
What need to further illustrate is that specific embodiment described herein is only to spiritual example explanation of the present invention.Those skilled in the art can make various modifications or replenish or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Claims (7)
1. the block forming vibrator based on chaotic vibration, comprise casing, it is characterized in that: described box house is provided with two groups of exciting agencies that structure is identical and the one-tenth Parallel Symmetric arranges; Described exciting agency comprises eccentric shaft, and described eccentric shaft comprises the first, second, third, the 5th and the 6th eccentric cylinder, and described the first, second, third, the 5th and the 6th eccentric cylinder is integral and is connected; The both sides of described the 3rd, the 5th eccentric cylinder are separately installed with two rolling bearings, and the outside of described rolling bearing is set with eccentric rotating disk, are interference fit between described rolling bearing and eccentric rotating disk; Be equiped with belt wheel on described the first eccentric cylinder, described belt wheel drives its rotation, the direction of rotation of described two belt wheels by drive motors by conveyer belt.
2. a kind of block forming vibrator based on chaotic vibration according to claim 1 is characterized in that: be set with travelling gear on described the 6th eccentric cylinder, described travelling gear can make the eccentric shaft in above-mentioned two groups of exciting agencies keep synchronized rotation.
3. a kind of block forming vibrator based on chaotic vibration according to claim 2, it is characterized in that: all offer two installing holes that size is identical on the arranged on left and right sides wall of described casing, be positioned at homonymy installing hole the hole heart in the same horizontal line, in described each installing hole, self-aligning bearing is installed all, above-mentioned eccentric shaft is located in the interior location of realizing of dead eye of self-aligning bearing.
4. according to claim 3 a kind of based on the mixed moving block forming vibrator that vibrates, it is characterized in that: the length of described eccentric shaft is greater than the length of casing, and described the first eccentric cylinder is positioned at the outside of described casing; Described second an eccentric cylinder part is positioned at outside casing, and a part is positioned at box inside, and remainder is located in the dead eye of above-mentioned self-aligning bearing; Described the 3rd, the 5th eccentric cylinder is positioned at box inside; Described the 6th an eccentric cylinder part is positioned at box inside, in the dead eye of the above-mentioned self-aligning bearing of another part; Described the second eccentric cylinder is positioned on the part in the casing outside and is provided with the clutch shaft bearing end cap, be positioned on the part of box inside and be arranged with the first back-up ring, described clutch shaft bearing end cap and the first back-up ring have realized that not only the axial restraint of eccentric shaft has also played the effect of the gentle suction shake of transmitting torque, and described clutch shaft bearing end cap is connected by trip bolt and casing; Be provided with the second bearing (ball) cover between described the 6th eccentric cylinder and cabinet exterior, described the second bearing (ball) cover has realized that not only the axial location of eccentric shaft has also played the effect of dustproof and sealing.
5. a kind of block forming vibrator based on chaotic vibration according to claim 4, it is characterized in that: described drive motors is frequency control motor, thereby has satisfied the busy shift requirement in different building block machine-shaping processes.
6. a kind of block forming vibrator based on chaotic vibration according to claim 5, is characterized in that: be provided with the second back-up ring between described travelling gear and the 3rd, the 5th eccentric cylinder and cabinet wall.
7. according to claim 6 a kind of based on the mixed moving block forming vibrator that vibrates, it is characterized in that: described rolling bearing is needle bearing.
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| CN201310024201.0A CN103101101B (en) | 2013-01-23 | 2013-01-23 | Block forming vibration exciter based on chaotic vibration |
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| CN201310024201.0A CN103101101B (en) | 2013-01-23 | 2013-01-23 | Block forming vibration exciter based on chaotic vibration |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| RU2587117C2 (en) * | 2014-10-22 | 2016-06-10 | Федеральное государственное бюджетное учреждение науки Институт проблем морских технологий Дальневосточного отделения Российской академии наук (ИПМТ ДВО РАН) | Device for imitation of sound radiation by underwater moving object |
| CN107616004A (en) * | 2017-10-18 | 2018-01-23 | 江苏大学 | Chaotic vibration sorting screen |
| CN108144830A (en) * | 2016-12-05 | 2018-06-12 | 南京圣威惠众机电技术有限公司 | A kind of rotation vibrator of integrated air cooling structure |
| CN108144832A (en) * | 2016-12-05 | 2018-06-12 | 南京圣威惠众机电技术有限公司 | A kind of rotation vibrator of quick adjusting exciting force |
| CN110616625A (en) * | 2019-09-25 | 2019-12-27 | 玛狮工程机械（合肥）有限公司 | Split type vibrating box and plate compactor |
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| CN2262954Y (en) * | 1996-08-01 | 1997-09-24 | 洛阳市新安县仓头矿山电钻厂 | High frequency planet outside vibrator |
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| RU2587117C2 (en) * | 2014-10-22 | 2016-06-10 | Федеральное государственное бюджетное учреждение науки Институт проблем морских технологий Дальневосточного отделения Российской академии наук (ИПМТ ДВО РАН) | Device for imitation of sound radiation by underwater moving object |
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| CN108144832A (en) * | 2016-12-05 | 2018-06-12 | 南京圣威惠众机电技术有限公司 | A kind of rotation vibrator of quick adjusting exciting force |
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| CN110616625A (en) * | 2019-09-25 | 2019-12-27 | 玛狮工程机械（合肥）有限公司 | Split type vibrating box and plate compactor |
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| Publication number | Publication date |
|---|---|
| CN103101101B (en) | 2014-09-17 |
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