CN116872355B - Stirring and mixing device and method for ceramic product production - Google Patents
Stirring and mixing device and method for ceramic product production Download PDFInfo
- Publication number
- CN116872355B CN116872355B CN202311143304.9A CN202311143304A CN116872355B CN 116872355 B CN116872355 B CN 116872355B CN 202311143304 A CN202311143304 A CN 202311143304A CN 116872355 B CN116872355 B CN 116872355B
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- 238000002156 mixing Methods 0.000 title claims abstract description 104
- 239000000919 ceramic Substances 0.000 title claims abstract description 48
- 238000003756 stirring Methods 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims abstract description 20
- 239000002994 raw material Substances 0.000 claims abstract description 35
- 230000006835 compression Effects 0.000 claims description 15
- 238000007906 compression Methods 0.000 claims description 15
- 230000001360 synchronised effect Effects 0.000 claims description 10
- 238000013329 compounding Methods 0.000 claims description 2
- 241000883990 Flabellum Species 0.000 abstract description 5
- 239000011435 rock Substances 0.000 abstract description 3
- 239000000203 mixture Substances 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 230000002452 interceptive effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C3/00—Apparatus or methods for mixing clay with other substances
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Abstract
The invention relates to the technical field of ceramic raw material mixing, and discloses a ceramic product production stirring and mixing device and a method thereof, which solve the problem that different raw materials are directly poured together and cannot be fully mixed; the flabellum stirs in to the mixing box, and the flabellum can vertical direction rock to make the ceramic raw materials stirring in the mixing box more even, can stir the mixing to the ceramic raw materials in a plurality of mixing boxes simultaneously, improved stirring efficiency, the in-service use of being convenient for.
Description
Technical Field
The invention belongs to the technical field of ceramic raw material mixing, and particularly relates to a stirring and mixing device and a stirring and mixing method for ceramic product production.
Background
The ceramic product is made by firing ceramic pug, and is mainly produced by the steps of raw material mixing, green compaction, sintering and cooling. In the mixing process of ceramic products, if the mixing is uniform and the mixing is complete, the quality of the ceramic products can be improved, however, in the prior art, different raw materials are directly poured together in the raw material mixing process, so that the raw materials cannot be fully mixed, and certain limitations exist.
Disclosure of Invention
Aiming at the situation, in order to overcome the defects of the prior art, the invention provides a stirring and mixing device and a method for ceramic product production, which effectively solve the problem that different raw materials in the background art are directly poured together and cannot be fully mixed.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a ceramic production stirring compounding device, which comprises a supporting table, the top of supporting bench is equipped with first carousel, be equipped with the position adjustment structure that is used for driving first carousel pivoted on the supporting bench, the top of first carousel is equipped with the roof, the below of roof is equipped with first pivot, the top and the roof of first pivot pass through the bearing connection, the bottom fixedly connected with second carousel of first pivot, roof and supporting bench pass through interval adjustment spare to be connected, be equipped with on the first carousel with second carousel matched with synchronous rotation unit, the below of second carousel is equipped with a plurality of cams, be equipped with the meshing driver that is used for driving the cam rotation on the second carousel, the below of cam is equipped with the supporting disk, the below of supporting disk is equipped with the apron, the bottom of apron is equipped with a plurality of mixing boxes, apron and mixing box are connected through first plug connector, mixing box and first rotary disk are equipped with the inlet pipe on the mixing box, be equipped with the second pivot in the second pivot, be equipped with a plurality of flabellum in the second pivot, the second pivot runs through the apron, the bottom fixed connection of second pivot and supporting disk, the outside cover of second pivot is equipped with the cover that is located the apron top and second carousel and rotates, the cover and is equipped with a plurality of ring gears through the first ring gear and the first ring gear, the outside is connected through the first ring gear and the first ring gear of rotating sleeve and the first ring gear of rotating cover and the first ring gear rotating through the first ring gear, the top plate and the first ring gear rotating sleeve and the first ring gear rotating cover rotating.
Preferably, the meshing driver comprises side plates symmetrically arranged on two sides of the cam, the top end of the side plate is fixedly connected with the bottom of the second rotating disc, a third rotating shaft is penetrated through the cam and fixedly connected with the cam, the third rotating shaft penetrates through the side plates, a bearing is arranged at the joint of the third rotating shaft and the side plates, a third gear ring is fixedly connected with the bottom of the top plate, a fourth rotating shaft is arranged on one side of the third rotating shaft and penetrates through the second rotating disc, a first fixing sleeve is sleeved outside the fourth rotating shaft, a bearing is arranged at the joint of the first fixing sleeve and the fourth rotating shaft, the first fixing sleeve is fixedly connected with the second rotating disc, one end of the third rotating shaft is fixedly connected with a first conical gear, the top end of the fourth rotating shaft is fixedly connected with a gear meshed with the third gear ring, and the bottom end of the fourth rotating shaft is fixedly connected with a second conical gear meshed with the first conical gear.
Preferably, the distance adjusting piece comprises two first brackets fixedly mounted on the top plate, and the first brackets are connected with the supporting table through hydraulic telescopic rods.
Preferably, the synchronous rotation unit comprises a first fixed disk arranged below the second rotary disk, a plurality of positioning holes are formed in the second rotary disk, a plurality of first positioning columns are fixedly connected to the first fixed disk, the first positioning columns are located in the corresponding positioning holes, and the first fixed disk is connected with the first rotary disk through a locking piece.
Preferably, the locking piece comprises a fixed column fixedly mounted on the first rotary table, the top end of the fixed column is fixedly connected with a second fixed disk, two screw rods penetrate through the second fixed disk, the top end of each screw rod is fixedly connected with the bottom of the first fixed disk, two nuts are sleeved outside the screw rods, and two adjacent nuts are respectively contacted with the top and the bottom of the second fixed disk.
Preferably, the first plug connector comprises a plurality of second positioning columns fixedly mounted at the bottom of the cover plate, a plurality of positioning grooves are formed in the mixing box, the second positioning columns are located in the corresponding positioning grooves, the second plug connector comprises third positioning columns symmetrically arranged at two sides of the mixing box, positioning rings are sleeved outside the third positioning columns, the positioning rings are fixedly connected with the mixing box, and the bottom ends of the third positioning columns are fixedly connected with the top of the first rotary table.
Preferably, the elastic guide comprises a fixed ring fixedly sleeved outside the rotating sleeve, the top of the fixed ring is connected with the bottom of the supporting disc through a plurality of compression springs, a guide groove is formed in the second rotating shaft, a guide block is fixedly connected to the rotating sleeve, and the guide block is located in the corresponding guide groove.
Preferably, the outer cover of rotating the cover is equipped with the fixed cover of second, and the fixed cover of second passes through the bearing to be connected with rotating the cover, and the bottom and the apron fixed connection of the fixed cover of second is through the design of the fixed cover of second and bearing to make to rotate the cover and be connected with the apron rotation.
Preferably, the position adjustment structure is including setting up in the bottom plate of brace table below, and bottom plate and brace table pass through the backup pad and connect, and the bottom fixedly connected with fifth pivot of first carousel, fifth pivot run through the brace table, and the bottom of fifth pivot pass through the bearing connection, and the outside fixed cover of fifth pivot is equipped with first sprocket, fixedly connected with motor on the bottom plate, the output fixedly connected with second sprocket of motor, second sprocket and first sprocket pass through the chain connection.
Preferably, the top of apron is equipped with spacing post, the outside cover of spacing post is equipped with the second support, second support and apron fixed connection, the bottom fixedly connected with spacing dish of spacing post, set up on the first fixed plate with spacing post matched with spacing hole, one side of spacing post is equipped with the support column, the outside cover of support column is equipped with the second fixed plate, second fixed plate and apron fixed connection, the one end fixedly connected with third fixed disk of support column, the other end and the spacing post of support column contact, the outside cover of support column is equipped with extension spring, extension spring's both ends respectively with second fixed plate and third fixed disk fixed connection.
The stirring and mixing method for producing the ceramic product uses the stirring and mixing device for producing the ceramic product, and comprises the following steps of:
step one: a worker injects ceramic raw materials to be mixed into the mixing box through the feeding pipe, and after the ceramic raw materials are added into the mixing box, the position adjusting structure drives the first rotary table to rotate;
step two: through the design of the synchronous rotating unit, the second rotary table and the first rotary table synchronously rotate, the mixing box and the cover plate rotate along with the first rotary table, and the first gear ring rolls on the second gear ring;
step three: the first gear ring drives the rotating sleeve to rotate through the first fixed plate, the rotating sleeve drives the supporting disc and the second rotating shaft to rotate through the elastic guide device, and the second rotating shaft drives the fan blades to stir and mix ceramic raw materials in the mixing box.
Compared with the prior art, the invention has the beneficial effects that:
(1) The ceramic raw materials to be mixed are injected into the mixing box by workers through the feeding pipe, the mixing of the different mixing boxes is carried out, the dispersing effect of the raw materials is improved, the problem that the existing raw materials are directly poured into one mixing box and cannot be fully mixed is solved, after the ceramic raw materials are added into a plurality of mixing boxes, the first rotary table is driven to rotate by the position adjusting structure, the second rotary table and the first rotary table synchronously rotate through the design of the synchronous rotating unit, the mixing box and the cover plate rotate along with the first rotary table, the first gear ring rolls on the second gear ring, the first gear ring drives the rotating sleeve to rotate through the first fixed plate, the rotating sleeve drives the supporting plate and the second rotary shaft to rotate through the elastic guide, the second rotary shaft drives the fan blade to stir and mix the ceramic raw materials in the mixing box, the mixing box and the cover plate rotate along with the first rotary table, the cam follows the second rotary table to enable the second rotary table to be always located right above the supporting plate, the supporting plate is enabled to be vertically clung to the bottom of the cam through the design of the elastic guide, the cam drives the cam to rotate synchronously, the cam drives the supporting plate and the second rotary table to move along the second vertical direction, and the rotating direction moves along with the first rotary table through the meshing driver, and the rotating direction moves along with the first rotary table and the second rotary table to shake the ceramic raw materials, and the ceramic raw materials in the mixing box can be more evenly stirred and evenly at the same time, and the raw materials can be more stirred in the mixing box can be stirred and more than the ceramic raw materials can be simultaneously and evenly and mixed;
(2) When the second turntable rotates along with the first turntable, the second turntable rotates relative to the top plate so that the gear rolls on the third gear ring, the gear drives the fourth rotating shaft and the second conical gear to rotate, the second conical gear drives the third rotating shaft and the cam to rotate through the first conical gear, and the cam can be driven to synchronously rotate while the first turntable rotates;
(3) The hydraulic telescopic rod drives the first bracket to move in the vertical direction, the height of the top plate is changed, so that the connecting plate and the second gear ring move upwards, the first gear ring is not meshed with the second gear ring any more, the second gear ring moves to the upper part of the supporting disc, meanwhile, the cam moves upwards, the cam does not press the supporting disc any more, the limit on the positions of the supporting disc and the cover plate is relieved, the worker drives the mixing box to move upwards, so that the positioning ring is separated from the third positioning column, the dismantling of the mixing box can be completed, the worker drives the cover plate to move upwards, so that the second positioning column is separated from the positioning groove, the dismantling of the second rotating shaft and the fan blade can be completed, and the dismantling and the cleaning of the second rotating shaft and the fan blade are facilitated;
(4) When the first rotary table rotates, the first rotary table drives the fixed column and the second fixed column to rotate, the second fixed column drives the first fixed column and the first positioning column to rotate through the screw rod, so that the first positioning column drives the second rotary table to synchronously rotate along with the first rotary table, the top plate and the second rotary table move upwards in the process of dismantling the mixing box, the first positioning column breaks away from the positioning hole, the staff drives the adjacent two nuts to rotate, the fixed relation between the screw rod and the second fixed column is relieved, the staff drives the first fixed column and the first positioning column to move downwards, in the process of installing the mixing box, when the top plate and the second rotary table move downwards to the preset position again, the first positioning column is prevented from interfering the second rotary table to move downwards through reducing the height of the first positioning column, when the positioning hole is not aligned with the first positioning column, when the second turntable moves down to a preset position, a worker drives the second turntable to rotate so that the positioning holes are aligned with the first positioning columns, the worker drives the first fixing plate to move upwards so that the first positioning columns are inserted into the corresponding positioning holes, the worker drives two adjacent nuts to rotate so that the two adjacent nuts clamp the second fixing plate, the screw rod is fixed relative to the second fixing plate, the first positioning columns can be fixed in the positioning holes, the supporting plate is elastically connected with the rotating sleeve through the design of the compression spring and the fixing ring, the compression spring is in a compression state, the compression spring applies upward force to the supporting plate, the supporting plate is always clung to the cam when the cam rotates, the second rotating shaft can slide relative to the rotating sleeve through the design of the guide block and the guide groove, and the rotating sleeve can drive the second rotating shaft to rotate through the guide block when the rotating sleeve rotates;
(5) When the mixing box is dismantled, firstly, a worker drives the third fixed disc to move, the support column is not positioned right above the limit disc any more, the tension spring is in a tension state, the worker drives the limit disc to move upwards, so that the top end of the limit column is inserted into one of the limit holes, the worker releases the third fixed disc, the tension spring drives the third fixed disc and the support column to move, so that one end of the support column moves to the lower part of the limit disc, the support column supports the limit disc, the limit disc and the limit column are prevented from moving downwards, and the first gear ring is prevented from rotating relative to the cover plate, then interval adjusting part drive roof, connecting plate and second ring gear move on, remove the meshing relation between second ring gear and the first ring gear, in the in-process of installing the mixing box, first ring gear is fixed relative to the apron, first ring gear can not take place to rock, when guaranteeing that the second ring gear moves down, first ring gear can mesh with the second ring gear, after second ring gear and first ring gear mesh mutually, the staff drive third fixed disk removes, so that the support column no longer is located the below of spacing dish, staff drive spacing dish and spacing post move down, so that spacing post breaks away from corresponding spacing hole, remove the restriction to first fixed plate and first ring gear position, so that first ring gear can rotate relative to the apron.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention.
In the drawings:
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of the engagement actuator of the present invention;
FIG. 3 is a schematic view showing the meshing state of the first bevel gear and the second bevel gear according to the present invention;
FIG. 4 is a schematic view of the structure of the cover plate and the mixing box of the invention;
FIG. 5 is a schematic view of the structure of the cover plate of the present invention;
FIG. 6 is a schematic structural view of a second shaft according to the present invention;
FIG. 7 is a schematic view of the structure of the locking element of the present invention;
fig. 8 is a schematic structural view of the position adjusting structure of the present invention.
In the figure: 1. a support table; 2. a first turntable; 3. a top plate; 4. a first rotating shaft; 5. a second turntable; 6. a cam; 7. a support plate; 8. a cover plate; 9. a mixing box; 10. a feed pipe; 11. a second rotating shaft; 12. a fan blade; 13. a rotating sleeve; 14. a first ring gear; 15. a first fixing plate; 16. a second ring gear; 17. a connecting plate; 18. a side plate; 19. a third rotating shaft; 20. a first bevel gear; 21. a fourth rotating shaft; 22. a second bevel gear; 23. a gear; 24. a third ring gear; 25. a first fixing sleeve; 26. a first bracket; 27. a hydraulic telescopic rod; 28. a first fixed plate; 29. positioning holes; 30. a first positioning column; 31. fixing the column; 32. a second fixed disk; 33. a screw rod; 34. a nut; 35. a second positioning column; 36. a positioning groove; 37. a third positioning column; 38. a positioning ring; 39. a fixing ring; 40. a compression spring; 41. a guide block; 42. a guide groove; 43. a bottom plate; 44. a support plate; 45. a fifth rotating shaft; 46. a first sprocket; 47. a motor; 48. a second sprocket; 49. a chain; 50. a limit column; 51. a limiting hole; 52. a second bracket; 53. a support column; 54. a second fixing plate; 55. a third fixed plate; 56. a tension spring; 57. a limiting disc; 58. and a second fixing sleeve.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention; all other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the first embodiment, as shown in fig. 1 to 8, the invention comprises a supporting table 1, a first rotary table 2 is arranged at the top of the supporting table 1, a position adjusting structure for driving the first rotary table 2 to rotate is arranged on the supporting table 1, a top plate 3 is arranged above the first rotary table 2, a first rotary shaft 4 is arranged below the top plate 3, the top end of the first rotary shaft 4 is connected with the top plate 3 through a bearing, a second rotary table 5 is fixedly connected at the bottom end of the first rotary shaft 4, the top plate 3 is connected with the supporting table 1 through a spacing adjusting piece, a synchronous rotating unit matched with the second rotary table 5 is arranged on the first rotary table 2, a plurality of cams 6 are arranged below the second rotary table 5, a meshing driver for driving the cams 6 to rotate is arranged on the second rotary table 5, a supporting disc 7 is arranged below the cams 6, a cover plate 8 is arranged below the supporting disc 7, a plurality of mixing boxes 9 are arranged at the bottom of the cover plate 8, the cover plate 8 is connected with the mixing box 9 through a first plug connector, the mixing box 9 is connected with the first rotary table 2 through a second plug connector, a feeding pipe 10 is arranged on the mixing box 9, a second rotary shaft 11 is arranged in the mixing box 9, a plurality of fan blades 12 are arranged on the second rotary shaft 11, the second rotary shaft 11 penetrates through the cover plate 8, the top end of the second rotary shaft 11 is fixedly connected with the bottom of the supporting plate 7, a rotating sleeve 13 positioned above the cover plate 8 is sleeved outside the second rotary shaft 11, the rotating sleeve 13 is rotationally connected with the cover plate 8, the rotating sleeve 13 is connected with the supporting plate 7 through an elastic guide, a first gear ring 14 is sleeved outside the rotating sleeve 13, the first gear ring 14 is connected with the rotating sleeve 13 through a plurality of first fixing plates 15, a second gear ring 16 is arranged below the top plate 3, the second gear ring 16 is connected with the top plate 3 through a connecting plate 17, and the first gear ring 14 is meshed with the second gear ring 16; the flabellum 12 stirs in to mixing box 9, and flabellum 12 can vertical direction rock to make the ceramic raw materials stirring in the mixing box 9 more even, can stir the mixture to the ceramic raw materials in a plurality of mixing boxes 9 simultaneously, improved stirring efficiency, the in-service use of being convenient for.
In the second embodiment, as shown in fig. 2 and 3, the meshing driver includes side plates 18 symmetrically disposed on two sides of the cam 6, the top end of the side plate 18 is fixedly connected with the bottom of the second turntable 5, a third rotating shaft 19 is fixedly connected with the cam 6, the third rotating shaft 19 penetrates through the side plate 18, a bearing is disposed at the connection position of the third rotating shaft 19 and the side plate 18, a third gear ring 24 is fixedly connected with the bottom of the top plate 3, a fourth rotating shaft 21 is disposed at one side of the third rotating shaft 19, the fourth rotating shaft 21 penetrates through the second turntable 5, a first fixing sleeve 25 is sleeved outside the fourth rotating shaft 21, a bearing is disposed at the connection position of the first fixing sleeve 25 and the fourth rotating shaft 21, the first fixing sleeve 25 is fixedly connected with the second turntable 5, one end of the third rotating shaft 19 is fixedly connected with a first conical gear 20, the top end of the fourth rotating shaft 21 is fixedly connected with a gear 23 meshed with the third gear ring 24, and the bottom end of the fourth rotating shaft 21 is fixedly connected with a second conical gear 22 meshed with the first conical gear 20;
when the second turntable 5 rotates along with the first turntable 2, the second turntable 5 rotates relative to the top plate 3, so that the gear 23 rolls on the third gear ring 24, the gear 23 drives the fourth rotating shaft 21 and the second conical gear 22 to rotate, the second conical gear 22 drives the third rotating shaft 19 and the cam 6 to rotate through the first conical gear 20, and the cam 6 can be driven to synchronously rotate while the first turntable 2 rotates.
In the third embodiment, as shown in fig. 1 and 4, the distance adjusting member includes two first brackets 26 fixedly mounted on the top plate 3, and the first brackets 26 and the support table 1 are connected by a hydraulic telescopic rod 27; the first plug connector comprises a plurality of second positioning columns 35 fixedly arranged at the bottom of the cover plate 8, a plurality of positioning grooves 36 are formed in the mixing box 9, the second positioning columns 35 are positioned in the corresponding positioning grooves 36, the second plug connector comprises third positioning columns 37 symmetrically arranged at two sides of the mixing box 9, positioning rings 38 are sleeved outside the third positioning columns 37, the positioning rings 38 are fixedly connected with the mixing box 9, and the bottom ends of the third positioning columns 37 are fixedly connected with the top of the first rotating disc 2;
the first bracket 26 is driven to move vertically through the hydraulic telescopic rod 27, the height of the top plate 3 is changed, so that the connecting plate 17 and the second gear ring 16 move upwards, the first gear ring 14 is not meshed with the second gear ring 16 any more, the second gear ring 16 moves to the upper side of the supporting disc 7, meanwhile, the cam 6 moves upwards, the supporting disc 7 is not pressed by the cam 6 any more, the limitation on the positions of the supporting disc 7 and the cover plate 8 is relieved, the worker drives the mixing box 9 to move upwards, the positioning ring 38 is separated from the third positioning column 37, the detachment of the mixing box 9 can be completed, the worker drives the cover plate 8 to move upwards, the second positioning column 35 is separated from the positioning groove 36, the detachment of the second rotating shaft 11 and the fan blades 12 can be completed, and the detachment and cleaning of the second rotating shaft 11 and the fan blades 12 are facilitated.
In the fourth embodiment, based on the first embodiment, as shown in fig. 2, fig. 4, fig. 5, fig. 6 and fig. 7, the synchronous rotation unit includes a first fixing disc 28 disposed below the second turntable 5, a plurality of positioning holes 29 are formed on the second turntable 5, a plurality of first positioning columns 30 are fixedly connected to the first fixing disc 28, the first positioning columns 30 are located in the corresponding positioning holes 29, the first fixing disc 28 and the first turntable 2 are connected through locking pieces, the locking pieces include fixing columns 31 fixedly mounted on the first turntable 2, the top ends of the fixing columns 31 are fixedly connected with a second fixing disc 32, two screw rods 33 penetrate through the second fixing disc 32, the top ends of the screw rods 33 are fixedly connected with the bottom of the first fixing disc 28, two nuts 34 are sleeved outside the screw rods 33, and two adjacent nuts 34 are respectively contacted with the top and the bottom of the second fixing disc 32; the elastic guide comprises a fixed ring 39 fixedly sleeved outside the rotating sleeve 13, the top of the fixed ring 39 is connected with the bottom of the supporting disc 7 through a plurality of compression springs 40, a guide groove 42 is formed in the second rotating shaft 11, a guide block 41 is fixedly connected to the rotating sleeve 13, and the guide block 41 is positioned in the corresponding guide groove 42; the second fixed sleeve 58 is sleeved outside the rotating sleeve 13, the second fixed sleeve 58 is connected with the rotating sleeve 13 through a bearing, the bottom end of the second fixed sleeve 58 is fixedly connected with the cover plate 8, and the rotating sleeve 13 is rotationally connected with the cover plate 8 through the design of the second fixed sleeve 58 and the bearing;
when the first rotary table 2 rotates, the first rotary table 2 drives the fixed column 31 and the second fixed column 32 to rotate, the second fixed column 32 drives the first fixed column 28 and the first positioning column 30 to rotate through the screw rod 33, so that the first positioning column 30 drives the second rotary table 5 to synchronously rotate along with the first rotary table 2, the top plate 3 and the second rotary table 5 move upwards in the process of dismantling the mixing box 9, the first positioning column 30 is separated from the positioning hole 29, the staff drives the adjacent two nuts 34 to rotate, the fixed relation between the screw rod 33 and the second fixed column 32 is released, the staff drives the first fixed column 28 and the first positioning column 30 to move downwards, in the process of installing the mixing box 9, by lowering the height of the first positioning column 30, the first positioning column 30 is prevented from interfering the second rotary table 5 to move downwards when the positioning hole 29 is not aligned with the first positioning column 30, when the second turntable 5 moves down to a preset position, the second turntable 5 is driven to rotate by a worker so as to align the positioning hole 29 with the first positioning column 30, the first fixing disk 28 is driven to move upwards by the worker so as to enable the first positioning column 30 to be inserted into the corresponding positioning hole 29, the second fixing disk 32 is clamped by the adjacent two nuts 34 by the worker, the first positioning column 30 can be fixed in the positioning hole 29 by fixing the screw rod 33 relative to the second fixing disk 32, the supporting disk 7 is elastically connected with the rotating sleeve 13 by the design of the compression spring 40 and the fixing ring 39, the compression spring 40 is in a compression state, the compression spring 40 exerts upward force on the supporting disk 7, when the cam 6 rotates so as to enable the supporting disk 7 to be always clung to the cam 6, the second rotating shaft 11 can slide relative to the rotating sleeve 13 by the design of the guide block 41 and the guide groove 42, when the rotating sleeve 13 rotates, the rotating sleeve 13 can drive the second rotating shaft 11 to rotate through the guide block 41.
In a fifth embodiment, based on the first embodiment, as shown in fig. 1, fig. 5 and fig. 8, the position adjustment structure includes a bottom plate 43 disposed below the supporting table 1, the bottom plate 43 is connected with the supporting table 1 through a supporting plate 44, a fifth rotating shaft 45 is fixedly connected to the bottom of the first rotating disc 2, the fifth rotating shaft 45 penetrates through the supporting table 1, the bottom end of the fifth rotating shaft 45 is connected with the bottom plate 43 through a bearing, a first sprocket 46 is fixedly sleeved outside the fifth rotating shaft 45, a motor 47 is fixedly connected to the bottom plate 43, an output end of the motor 47 is fixedly connected with a second sprocket 48, the second sprocket 48 is connected with the first sprocket 46 through a chain 49, a limit post 50 is disposed above the cover plate 8, a second bracket 52 is sleeved outside the limit post 50, the second bracket 52 is fixedly connected with the cover plate 8, a limit hole 51 matched with the limit post 50 is formed in the first fixed plate 15, a support post 53 is disposed on one side of the limit post 50, a second fixed plate 54 is sleeved outside the support post 53, a second fixed plate 54 is fixedly connected with the second fixed plate 54 and the cover plate 8, a third fixed end of the support post 55 is fixedly connected with the second support post 55, a third fixed end of the second fixed plate is fixedly connected with the third support post 55, and the other end of the third fixed support post is fixedly connected with the third support post 55 is fixedly connected with the third support post 50, and the second end of the third fixed support post is fixedly connected with the third end of the support post 55 is fixedly connected with the third support post 55;
when the motor 47 drives the second sprocket 48 to rotate, the second sprocket 48 drives the first sprocket 46 and the fifth rotating shaft 45 to rotate through the chain 49, and then the fifth rotating shaft 45 drives the first rotary table 2 to rotate relative to the supporting table 1, when the mixing box 9 is dismounted, firstly, the third fixed disc 55 is driven by a worker to move, the supporting column 53 is not located right above the limiting disc 57 any more, the tension spring 56 is in a tension state, the limiting disc 57 is driven by the worker to move upwards, so that the top end of the limiting column 50 is inserted into one of the limiting holes 51, the worker releases the third fixed disc 55, the tension spring 56 drives the third fixed disc 55 and the supporting column 53 to move, so that one end of the supporting column 53 moves to the lower part of the limiting disc 57, the limiting disc 57 is supported through the supporting column 53, the limiting disc 57 and the limiting column 50 to avoid the first gear ring 14 to rotate relative to the cover plate 8, then the spacing adjusting piece drives the top plate 3, the connecting plate 17 and the second gear ring 16 to move upwards, the meshing relationship between the second gear ring 16 and the first gear ring 14 is released, and in the process of mounting the mixing box 9, when the first gear ring 14 is mounted relative to the cover plate 8, the first gear ring 16 is fixed to the first gear 14 is not moved relative to the limiting disc 14, the first gear ring 16 is not moved to the limiting disc 16 and the limiting disc 16 is driven by the second gear 16 to move relative to the limiting disc 14, and the second gear ring 16 is driven to rotate relative to the limiting disc 14 to the limiting plate 5, and the first gear 16 is not to move relative to the limiting disc 14 to the limiting plate 5, and the first gear 16 is driven to rotate relative to the limiting plate 16 to the first gear 16 to rotate, and the first gear ring 16 is opposite to rotate to the limiting plate 5 to rotate, and the first gear 16 is opposite to the limiting plate 5 to rotate, and to rotate to the limiting plate 5 and 5 is to rotate.
A method for producing and mixing ceramic products, which uses the ceramic product production and mixing device, comprising the following steps: during operation, a worker injects ceramic raw materials to be mixed into the mixing box 9 through the feeding pipe 10, mixes the raw materials through different mixing boxes, improves the dispersion effect of the raw materials, solves the problem that the existing raw materials are directly poured into one mixing box and cannot be fully mixed, after the ceramic raw materials are added into a plurality of mixing boxes 9, the position adjusting structure drives the first rotary table 2 to rotate, the second rotary table 5 and the first rotary table 2 synchronously rotate through the design of the synchronous rotating unit, the mixing box 9 and the cover plate 8 rotate along with the first rotary table 2, the first gear ring 14 rolls on the second gear ring 16, the first gear ring 14 drives the rotating sleeve 13 to rotate through the first fixing plate 15, the rotating sleeve 13 drives the supporting plate 7 and the second rotary shaft 11 to rotate through the elastic guide, the second rotary shaft 11 drives the fan blades 12 to stir and mix the ceramic raw materials in the mixing box 9, the mixing box 9 and the cover plate 8 rotate along with the first rotary table 2, the cam 6 rotates along with the second rotary table 5, so that the second rotary table 5 is always positioned right above the supporting plate 7, the supporting plate 7 is vertically clung to the bottom of the cam 6 through the design of the elastic guider, when the second rotary table 5 rotates, the cam 6 is driven by the meshing driver to drive the cam 6 to rotate, the supporting plate 7 and the second rotary shaft 11 are pushed to reciprocate in the vertical direction by the cam 6, the blades 12 stir the mixing box 9, and simultaneously, the blades 12 can shake in the vertical direction, so that the ceramic raw materials in the mixing box 9 are stirred more uniformly, the ceramic raw materials in the mixing boxes 9 can be stirred and mixed simultaneously, the stirring efficiency is improved, the stirring efficiency is convenient for practical use, when the second rotary table 5 rotates along with the first rotary table 2, the second rotary table 5 rotates relative to the top plate 3, so that the gear 23 rolls on the third gear ring 24, the gear 23 drives the fourth rotating shaft 21 and the second bevel gear 22 to rotate, the second bevel gear 22 drives the third rotating shaft 19 and the cam 6 to rotate through the first bevel gear 20, the cam 6 can be driven to synchronously rotate while the first turntable 2 rotates, the first bracket 26 is driven to move vertically through the hydraulic telescopic rod 27, the height of the top plate 3 is changed, the connecting plate 17 and the second gear ring 16 move upwards, the first gear ring 14 is no longer meshed with the second gear ring 16, the second gear ring 16 moves to the upper side of the supporting disc 7, the cam 6 moves upwards, the cam 6 does not press the supporting disc 7 any more, the limitation on the positions of the supporting disc 7 and the cover plate 8 is released, the worker drives the mixing box 9 to move upwards, the positioning ring 38 is separated from the third positioning column 37, the removal of the mixing box 9 can be completed, the worker drives the cover plate 8 to move upwards, the second positioning column 35 is separated from the positioning groove 36, the dismantling of the second rotating shaft 11 and the fan blades 12 can be completed, the dismantling and cleaning of the second rotating shaft 11 and the fan blades 12 are facilitated, when the first rotary table 2 rotates, the first rotary table 2 drives the fixed column 31 and the second fixed column 32 to rotate, the second fixed column 32 drives the first fixed column 28 and the first positioning column 30 to rotate through the screw rod 33, further, the first positioning column 30 drives the second rotary table 5 to synchronously rotate along with the first rotary table 2, in the dismantling process of the mixing box 9, the top plate 3 and the second rotary table 5 move upwards, the first positioning column 30 is separated from the positioning hole 29, the staff drives the adjacent two nuts 34 to rotate, the fixed relation between the screw rod 33 and the second fixed column 32 is relieved, the staff drives the first fixed column 28 and the first positioning column 30 to move downwards, in the installation process of the mixing box 9, when the top plate 3 and the second rotary table 5 move downwards to the preset position again, by lowering the height of the first positioning post 30, when the positioning hole 29 is not aligned with the first positioning post 30, the first positioning post 30 is prevented from interfering with the second turntable 5 to move downwards, when the second turntable 5 moves downwards to a preset position, the second turntable 5 is driven by a worker to rotate so as to align the positioning hole 29 with the first positioning post 30, the first fixing disk 28 is driven by the worker to move upwards so as to insert the first positioning post 30 into the corresponding positioning hole 29, the second fixing disk 32 is clamped by the adjacent two nuts 34, the first positioning post 30 is fixed in the positioning hole 29 by the screw rod 33 fixed relative to the second fixing disk 32, the supporting disk 7 and the rotating sleeve 13 are elastically connected by the design of the compression spring 40 and the fixing ring 39, the compression spring 40 is in a compressed state, the compression spring 40 exerts an upward force on the supporting disk 7, when the cam 6 rotates, the supporting disk 7 is always clung to the cam 6, the second rotating shaft 11 can slide relative to the rotating sleeve 13 through the design of the guide block 41 and the guide groove 42, when the rotating sleeve 13 rotates, the rotating sleeve 13 can drive the second rotating shaft 11 to rotate through the guide block 41, the second sprocket 48 is driven by the motor 47 to rotate, the second sprocket 48 drives the first sprocket 46 and the fifth rotating shaft 45 to rotate through the chain 49, and then the first rotary disk 2 is driven by the fifth rotating shaft 45 to rotate relative to the supporting table 1, when the mixing box 9 is removed, firstly, the staff drives the third fixed disk 55 to move, the supporting column 53 is not positioned right above the limiting disk 57 any more, the tension spring 56 is in a tension state, the staff drives the limiting disk 57 to move upwards, so that the top end of the limiting column 50 is inserted into one of the limiting holes 51, the staff releases the third fixed disk 55, the extension spring 56 drives the third fixed disc 55 and the support column 53 to move, so that one end of the support column 53 moves below the limit disc 57, the limit disc 57 is supported by the support column 53, the limit disc 57 and the limit column 50 are prevented from moving downwards, the first gear ring 14 is prevented from rotating relative to the cover plate 8, then the spacing adjusting piece drives the top plate 3, the connecting plate 17 and the second gear ring 16 to move upwards, the meshing relationship between the second gear ring 16 and the first gear ring 14 is relieved, the first gear ring 14 is fixed relative to the cover plate 8 in the process of mounting the mixing box 9, the first gear ring 14 cannot shake, when the second gear ring 16 moves downwards, the first gear ring 14 can be meshed with the second gear ring 16, after the second gear ring 16 is meshed with the first gear ring 14, the worker drives the third fixed disc 55 to enable the support column 53 not to be located below the limit disc 57 any more, the worker drives the limit disc 57 and the limit column 50 to move downwards, the limit column 50 is separated from the corresponding limit hole 51, the limitation on the positions of the first fixed plate 15 and the first gear ring 14 is relieved, and the first gear ring 14 can rotate relative to the cover plate 8.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a ceramic manufacture stirring compounding device, includes brace table (1), its characterized in that: the top of brace table (1) is equipped with first carousel (2), be equipped with on brace table (1) and be used for driving first carousel (2) pivoted position adjustment structure, the top of first carousel (2) is equipped with roof (3), the below of roof (3) is equipped with first pivot (4), the top of first pivot (4) and roof (3) pass through bearing connection, the bottom fixedly connected with second carousel (5) of first pivot (4), roof (3) and brace table (1) pass through interval adjustment spare to be connected, be equipped with on first carousel (2) with second carousel (5) matched with synchronous rotation unit, the below of second carousel (5) is equipped with a plurality of cams (6), be equipped with the meshing driver that is used for driving cam (6) rotatory on second carousel (5), the below of cams (6) is equipped with supporting disk (7), the below of supporting disk (7) is equipped with apron (8), the bottom of apron (8) is equipped with a plurality of mixing box (9), apron (8) and mixing box (9) pass through first connection, be equipped with fan blade (9) and mixing box (2) are equipped with in the second carousel (11) through the first connection, be equipped with mixing box (11) on second carousel (2), the second pivot (11) runs through apron (8), the bottom fixed connection of the top of second pivot (11) and supporting disk (7), the outside cover of second pivot (11) is equipped with and is located rotation cover (13) of apron (8) top, rotation cover (13) and apron (8) rotate and connect, rotation cover (13) and supporting disk (7) are connected through elastic guide, the outside cover of rotation cover (13) is equipped with first ring gear (14), first ring gear (14) and rotation cover (13) are connected through a plurality of first fixed plates (15), the below of roof (3) is equipped with second ring gear (16), second ring gear (16) and roof (3) are connected through connecting plate (17), and first ring gear (14) and second ring gear (16) mesh mutually.
2. A ceramic product manufacturing stirring and mixing device as set forth in claim 1, wherein: the meshing driver comprises side plates (18) symmetrically arranged on two sides of a cam (6), wherein the top ends of the side plates (18) are fixedly connected with the bottom of a second rotary table (5), a third rotary shaft (19) is penetrated through the cam (6), the third rotary shaft (19) is fixedly connected with the cam (6), the third rotary shaft (19) penetrates through the side plates (18), a bearing is arranged at the joint of the third rotary shaft (19) and the side plates (18), a third gear ring (24) is fixedly connected with the bottom of a top plate (3), a fourth rotary shaft (21) is arranged on one side of the third rotary shaft (19), the fourth rotary shaft (21) penetrates through the second rotary table (5), a first fixing sleeve (25) is sleeved outside the fourth rotary shaft (21), the joint of the first fixing sleeve (25) and the fourth rotary shaft (21) is provided with a bearing, one end of the third rotary shaft (19) is fixedly connected with a first conical gear (20), the top end of the fourth rotary shaft (21) is fixedly connected with a gear (23) meshed with the third gear ring (24), and the bottom end of the fourth rotary shaft (21) is fixedly connected with the second conical gear (22).
3. A ceramic product manufacturing stirring and mixing device as set forth in claim 1, wherein: the distance adjusting piece comprises two first brackets (26) fixedly mounted on the top plate (3), and the first brackets (26) are connected with the supporting table (1) through hydraulic telescopic rods (27).
4. A ceramic product manufacturing stirring and mixing device as set forth in claim 1, wherein: the synchronous rotating unit comprises a first fixed disc (28) arranged below a second rotary disc (5), a plurality of positioning holes (29) are formed in the second rotary disc (5), a plurality of first positioning columns (30) are fixedly connected to the first fixed disc (28), the first positioning columns (30) are located in the corresponding positioning holes (29), and the first fixed disc (28) and the first rotary disc (2) are connected through locking pieces.
5. A ceramic product manufacturing stirring and mixing device as set forth in claim 4, wherein: the locking piece comprises a fixed column (31) fixedly mounted on a first rotating disc (2), a second fixed disc (32) is fixedly connected to the top end of the fixed column (31), two screw rods (33) penetrate through the second fixed disc (32), the top ends of the screw rods (33) are fixedly connected with the bottom of the first fixed disc (28), two nuts (34) are sleeved outside the screw rods (33), and two adjacent nuts (34) are respectively contacted with the top and the bottom of the second fixed disc (32).
6. A ceramic product manufacturing stirring and mixing device as set forth in claim 1, wherein: the first plug connector comprises a plurality of second positioning columns (35) fixedly mounted at the bottom of the cover plate (8), a plurality of positioning grooves (36) are formed in the mixing box (9), the second positioning columns (35) are located in the corresponding positioning grooves (36), the second plug connector comprises third positioning columns (37) symmetrically arranged at two sides of the mixing box (9), positioning rings (38) are sleeved outside the third positioning columns (37), the positioning rings (38) are fixedly connected with the mixing box (9), and the bottom ends of the third positioning columns (37) are fixedly connected with the top of the first rotating disc (2).
7. A ceramic product manufacturing stirring and mixing device as set forth in claim 1, wherein: the elastic guide comprises a fixed ring (39) fixedly sleeved outside the rotating sleeve (13), the top of the fixed ring (39) is connected with the bottom of the supporting disc (7) through a plurality of compression springs (40), a guide groove (42) is formed in the second rotating shaft (11), a guide block (41) is fixedly connected to the rotating sleeve (13), and the guide block (41) is located in the corresponding guide groove (42).
8. A ceramic product manufacturing stirring and mixing device as set forth in claim 1, wherein: the outer part of the rotating sleeve (13) is sleeved with a second fixed sleeve (58), the second fixed sleeve (58) is connected with the rotating sleeve (13) through a bearing, the bottom end of the second fixed sleeve (58) is fixedly connected with the cover plate (8), and the rotating sleeve (13) is rotationally connected with the cover plate (8) through the design of the second fixed sleeve (58) and the bearing; the top of apron (8) is equipped with spacing post (50), the outside cover of spacing post (50) is equipped with second support (52), the other end and the apron (8) fixed connection of second support (52), the bottom fixedly connected with spacing dish (57) of spacing post (50), set up on first fixed plate (15) with spacing post (50) matched with spacing hole (51), one side of spacing post (50) is equipped with support column (53), the outside cover of support column (53) is equipped with second fixed plate (54), second fixed plate (54) and apron (8) fixed connection, the one end fixedly connected with third fixed disk (55) of support column (53), the other end and the spacing post (50) of support column (53) are contacted, the outside cover of support column (53) is equipped with extension spring (56), the both ends of extension spring (56) are respectively with second fixed plate (54) and third fixed disk (55) fixed connection.
9. A ceramic product manufacturing stirring and mixing device as set forth in claim 1, wherein: the position adjustment structure comprises a bottom plate (43) arranged below a supporting table (1), the bottom plate (43) is connected with the supporting table (1) through a supporting plate (44), a fifth rotating shaft (45) is fixedly connected to the bottom of a first rotating disc (2), the fifth rotating shaft (45) penetrates through the supporting table (1), the bottom end of the fifth rotating shaft (45) is connected with the bottom plate (43) through a bearing, a first chain wheel (46) is fixedly sleeved on the outer portion of the fifth rotating shaft (45), a motor (47) is fixedly connected to the bottom plate (43), a second chain wheel (48) is fixedly connected to the output end of the motor (47), and the second chain wheel (48) is connected with the first chain wheel (46) through a chain (49).
10. A method for producing and mixing ceramic products, which is characterized in that a ceramic product production and mixing device as claimed in any one of claims 1 to 9 is used: the method comprises the following steps:
step one: a worker injects ceramic raw materials to be mixed into the mixing box (9) through the feed pipe (10), and after the ceramic raw materials are added into the mixing box (9), the position adjusting structure drives the first rotary table (2) to rotate;
step two: through the design of the synchronous rotating unit, the second rotary table (5) and the first rotary table (2) synchronously rotate, the mixing box (9) and the cover plate (8) rotate along with the first rotary table (2), and the first gear ring (14) rolls on the second gear ring (16);
step three: the first gear ring (14) drives the rotating sleeve (13) to rotate through the first fixed plate (15), the rotating sleeve (13) drives the supporting disc (7) and the second rotating shaft (11) to rotate through the elastic guide, and the second rotating shaft (11) drives the fan blades (12) to stir and mix ceramic raw materials in the mixing box (9).
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| CN202311143304.9A CN116872355B (en) | 2023-09-06 | 2023-09-06 | Stirring and mixing device and method for ceramic product production |
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| CN116872355A (en) | 2023-10-13 |
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