CN102689264B - Automatic deruster - Google Patents
Automatic deruster Download PDFInfo
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- CN102689264B CN102689264B CN201110073657.7A CN201110073657A CN102689264B CN 102689264 B CN102689264 B CN 102689264B CN 201110073657 A CN201110073657 A CN 201110073657A CN 102689264 B CN102689264 B CN 102689264B
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Abstract
The invention provides an automatic deruster and relates to equipment for derusting a reinforcing steel bar and the like. The automatic deruster comprises an oxidation-layer-removing reinforcing steel bar mechanism group and a derusting mechanism group, wherein The oxidation-layer-removing reinforcing steel bar mechanism group is mounted at the head component of the derusting mechanism group through bolts; the oxidation-layer-removing reinforcing steel bar mechanism group consists of a rack, a guide wheel, a pulley and an internal dust collector, wherein the guide wheel, the pulley and the internal dust collector are mounted on the rack; the derusting mechanism group comprises an inner center polishing wheel group and a center distance adjuster group; polishing wheel spindles are respectively arranged above and below the center spindle of the inner center polishing wheel group; a plurality of polishing wheels are fixed on each polishing wheel spindle; grooves are respectively arranged on the upper pipe wall and the lower pipe wall of the center spindle; the polishing wheels are inserted into the grooves; one group of transmission devices for driving the polishing wheel spindles to rotate are respectively arranged on the two polishing wheel spindles; and the two polishing wheel spindles are respectively provided with one group of the transmission devices for driving the polishing wheel spindles to move up and down. With the adoption of the automatic deruster provided by the invention, the problems that the existing deruster is easy to deadly clamp, is unsatisfied in derusting effect, big in dust in a derusting process and low in working efficiency can be solved.
Description
Technical field
The present invention relates to plant equipment, be specifically related to a kind of equipment that can eliminate rust to reinforcing bar, steel pipe etc.
Background technology
There is the easy stuck phenomenon of the course of work in the existing equipment to reinforcing bar rust cleaning, present rust remover rust cleaning, polishing effect is undesirable in addition, the easy polishing distortion of converted products (product design is not round), outward appearance easily scratches, during rust cleaning, dust is large, and fuselage is huge, ineffective problem.
Summary of the invention
The object of this invention is to provide a kind of automatic derusting machine, the invention solves the easy stuck phenomenon of the existing rust remover course of work, and rust cleaning effect is undesirable, during rust cleaning, dust is large, ineffective problem.
Automatic derusting machine of the present invention, comprises that reinforcing bar pulls out oxide layer mechanism group (1) and derusting mechanism group (2), and reinforcing bar pulls out oxide layer mechanism group (1) and is installed on derusting mechanism group (2) head position by bolt; Wherein:
Reinforcing bar pulls out oxide layer mechanism group (1) by frame (6) and is arranged on directive wheel (7), pulley (8) and interior dust catcher processed (9) formation in frame (6); Directive wheel (7) is installed on frame (6) left side of channel-section steel welding forming; There are three pulleys (8), one axis is the right lower quadrant of frame (6) horizontal beam that is vertically installed on channel-section steel welding forming, its two axis is the left part that level is installed on frame (6) horizontal beam, and its three axis is the top that level is installed on frame (6); Below at frame (6) horizontal beam is provided with interior dust catcher processed (9);
Derusting mechanism group (2) consists of support (10), motor (11), power gear (12), gravity gear (13), fixed gear (14), heart polishing wheels (15) and centre-to-centre spacing adjuster group (16); Heart polishing wheels (15) are installed on support (10) top, and centre-to-centre spacing adjuster group (16) is installed on heart polishing wheels (15) right side, and gravity gear (13) is installed on the left side of support (10); The rotating shaft of motor (11) connects power gear (12) by transmission mechanism, power gear (12) and gravity gear (13) engagement, gravity gear (13) and fixed gear (14) coaxial transmission;
Heart polishing wheels (15) comprise heart fixed mount (18) and are arranged on central principal axis (17), polishing wheel main shaft (23), polishing wheel (24), the sliding shoe (25) on heart fixed mount (18); Central principal axis (17) is hollow core structures; At central principal axis (17), respectively there is up and down a polishing wheel main shaft (23), polishing wheel main shaft (23) two ends are arranged in the vertical slideway of heart fixed mount (18) both sides by sliding shoe (25), on each polishing wheel main shaft (23), be fixed with several polishing wheels (24), fluted respectively up and down at central principal axis (17) tube wall, polishing wheel (24) is inserted in this groove;
On two polishing wheel main shafts (23), be respectively arranged with one group of transmission device that drives polishing wheel main shaft (23) to rotate, this transmission device is by borrowing powershift gear (19), power transmission gear (20), sprocket (21), polishing wheel shaft gear (22) forms, polishing wheel shaft gear (22) is fixed on polishing wheel main shaft (23), borrow powershift gear (19) and power transmission gear (20) coaxial transmission, borrow powershift gear (19) and fixed gear (14) engagement, power transmission gear (20) is by driving-chain connection chain gear (21), sprocket (21) and polishing wheel shaft gear (22) engagement,
On two polishing wheel main shafts (23), be respectively arranged with one group of transmission device that drives polishing wheel main shaft (23) to move up and down, this transmission device is by brace (26), push rod (27), roller (28) and spring (39) form, the hinged one group of brace of push rod (27) left end (26), brace (26) outer end is articulated with heart fixed mount (18) upper end or lower end, the sliding shoe (25) in the inner hinged left side of brace (26), push rod (27) right-hand member is provided with roller (28), linking springs (39) between brace (26) upper end or lower end jointed shaft and sliding shoe (25),
Centre-to-centre spacing adjuster group (16) is by channel-section steel welding support (29) and be arranged on push pedal (30), worm screw (31), chain pitch wheel (32), chain (33), large right angle helical gear (34), little right angle helical gear (35), connecting rod (36), handle chassis (37) and gim peg (38) formation on channel-section steel welding support (29); Connecting rod (36) one end is provided with handle chassis (37), at the axis hole place of the upper installing connecting rods (36) of channel-section steel welding support (29), is connected with gim peg (38); Connecting rod (36) other end is provided with little right angle helical gear (35), little right angle helical gear (35) and large right angle helical gear (34) engagement; There are four chain pitch wheels (32) to be four angle position distribution of square, on four chain pitch wheels (32), there are the gear teeth, inside have helical tooth, large right angle helical gear (34) is coaxially fixed with sprocket wheel, between this sprocket wheel and four chain pitch wheels (32), chain (33) is installed; In four chain pitch wheels (32), connect respectively a worm screw (31), worm screw (31) left end is vertically connected in push pedal (30); Push pedal (30) is connected in roller (28) right side.
Automatic derusting machine of the present invention, the course of work is steady, eliminates rust satisfactory for result, and operating efficiency is high.
Accompanying drawing explanation
Fig. 1 is perspective view of the present invention;
Fig. 2 is body structure schematic diagram of the present invention;
Fig. 3 is the structural representation that in Fig. 2, reinforcing bar pulls out oxide layer mechanism group;
Fig. 4 is the structural representation of derusting mechanism group in Fig. 2;
Fig. 5 is the structural representation of heart polishing wheels in Fig. 3;
Fig. 6 is the structural representation of centre-to-centre spacing adjuster group in Fig. 3.
Symbol description in figure: reinforcing bar pulls out frame 6, directive wheel 7, pulley 8, the interior dust catcher 9 processed of oxide layer mechanism group 1, channel-section steel welding forming;
Derusting mechanism group 2, support 10, motor 11, power gear 12, gravity gear 13, fixed gear 14;
Heart polishing wheels 15, central principal axis 17, heart fixed mount 18, borrow powershift gear 19, power transmission gear 20, sprocket 21, polishing wheel shaft gear 22, polishing wheel main shaft 23, polishing wheel 24, sliding shoe 25, brace 26, push rod 27, roller 28, spring 39;
Centre-to-centre spacing adjuster group 16, channel-section steel welding support 29, push pedal 30, worm screw 31, chain pitch wheel 32, chain 33, large right angle helical gear 34, little right angle helical gear 35, connecting rod 36, handle chassis 37, gim peg 38;
Reinforcing bar 3, charging tray 4, product process equipment 5, outer dust catcher 40 processed.
The specific embodiment
Below in conjunction with accompanying drawing, also with best embodiment, the present invention is described in detail.
Consult Fig. 1-Fig. 2, automatic derusting machine, comprises that reinforcing bar pulls out oxide layer mechanism group (1) and derusting mechanism group (2), and reinforcing bar pulls out oxide layer mechanism group (1) and is installed on derusting mechanism group (2) head position by bolt; It is detachable that reinforcing bar pulls out oxide layer mechanism group (1), facilitates derusting mechanism group (2) size specification reinforcing bar and steel pipe etc. not to be needed to pull out the product processing of oxide layer.Add reinforcing bar in man-hour (3) in charging tray (4) out by figure in the direction of arrow and position transmit, by central principal axis (17) inside, until machine in machine the inside, come out on finished product charging tray or product process equipment (5), in processing, there is outer dust catcher processed (40) to absorb and add the dust material that produce man-hour, complete rust cleaning and polishing.
Consult Fig. 3, reinforcing bar pulls out oxide layer mechanism group (1) by frame (6) and is arranged on directive wheel (7), pulley (8) and interior dust catcher processed (9) formation in frame (6); Directive wheel (7) is installed on frame (6) left side of channel-section steel welding forming; There are three pulleys (8), one axis is the right lower quadrant of frame (6) horizontal beam that is vertically installed on channel-section steel welding forming, its two axis is the left part that level is installed on frame (6) horizontal beam, and its three axis is the top that level is installed on frame (6); Below at frame (6) horizontal beam is provided with interior dust catcher processed (9); Add reinforcing bar in man-hour (3) in charging tray (4) out by figure in the direction of arrow and position transmit, when reinforcing bar (3) is when through 3 pulleys, because of reinforcing bar (3) meeting flexural deformation, thereby reach the oxide layer material that takes out reinforcing bar (3) surface, after coming off, oxide layer material sucked in storage compartment, to facilitate recovery by dust catcher (9).
Consult Fig. 4, derusting mechanism group (2) consists of support (10), motor (11), power gear (12), gravity gear (13), fixed gear (14), heart polishing wheels (15) and centre-to-centre spacing adjuster group (16); Heart polishing wheels (15) are installed on support (10) top, and centre-to-centre spacing adjuster group (16) is installed on heart polishing wheels (15) right side, and gravity gear (13) is installed on the left side of support (10); The rotating shaft of motor (11) connects power gear (12) by transmission mechanism, power gear (12) and gravity gear (13) engagement, gravity gear (13) and fixed gear (14) coaxial transmission;
Consult Fig. 5, heart polishing wheels (15) comprise heart fixed mount (18) and are arranged on central principal axis (17), polishing wheel main shaft (23), polishing wheel (24), the sliding shoe (25) on heart fixed mount (18); Central principal axis (17) is hollow core structures; At central principal axis (17), respectively there is up and down a polishing wheel main shaft (23), polishing wheel main shaft (23) two ends are arranged in the vertical slideway of heart fixed mount (18) both sides by sliding shoe (25), on each polishing wheel main shaft (23), be fixed with several polishing wheels (24), fluted respectively up and down at central principal axis (17) tube wall, polishing wheel (24) is inserted in this groove;
On two polishing wheel main shafts (23), be respectively arranged with one group of transmission device that drives polishing wheel main shaft (23) to rotate, this transmission device is by borrowing powershift gear (19), power transmission gear (20), sprocket (21), polishing wheel shaft gear (22) forms, polishing wheel shaft gear (22) is fixed on polishing wheel main shaft (23), borrow powershift gear (19) and power transmission gear (20) coaxial transmission, borrow powershift gear (19) and fixed gear (14) engagement, power transmission gear (20) is by driving-chain connection chain gear (21), sprocket (21) and polishing wheel shaft gear (22) engagement,
On two polishing wheel main shafts (23), be respectively arranged with one group of transmission device that drives polishing wheel main shaft (23) to move up and down, this transmission device is by brace (26), push rod (27), roller (28) and spring (39) form, the hinged one group of brace of push rod (27) left end (26), brace (26) outer end is articulated with heart fixed mount (18) upper end or lower end, the sliding shoe (25) in the inner hinged left side of brace (26), push rod (27) right-hand member is provided with roller (28), linking springs (39) between brace (26) upper end or lower end jointed shaft and sliding shoe (25),
Consult Fig. 6, centre-to-centre spacing adjuster group (16) is by channel-section steel welding support (29) and be arranged on push pedal (30), worm screw (31), chain pitch wheel (32), chain (33), large right angle helical gear (34), little right angle helical gear (35), connecting rod (36), handle chassis (37) and gim peg (38) formation on channel-section steel welding support (29); Connecting rod (36) one end is provided with handle chassis (37), at the axis hole place of the upper installing connecting rods (36) of channel-section steel welding support (29), is connected with gim peg (38); Connecting rod (36) other end is provided with little right angle helical gear (35), little right angle helical gear (35) and large right angle helical gear (34) engagement; There are four chain pitch wheels (32) to be four angle position distribution of square, on four chain pitch wheels (32), there are the gear teeth, inside have helical tooth, large right angle helical gear (34) is coaxially fixed with sprocket wheel, between this sprocket wheel and four chain pitch wheels (32), chain (33) is installed; In four chain pitch wheels (32), connect respectively a worm screw (31), worm screw (31) left end is vertically connected in push pedal (30); Push pedal (30) is connected in roller (28) right side.
Operation principle explanation of the present invention:
Reinforcing bar (3) maybe needs to process article when by rust remover, and rust remover built-in motor (11) drives power gear (12), thereby gravity gear (13) is rotated.Gravity gear (13) drives heart polishing wheels (15) to carry out the revolution centered by central principal axis (17) or reinforcing bar (3) by central principal axis (17), because fixed gear (14) is by gear mechanism transmission principle, so drive in the time of heart polishing wheels (15) revolution, borrow powershift gear (19) thereby drive power transmission gear (20), by gear mechanism transmission principle power transmission gear (20), drive sprocket (21), sprocket (21) drives polishing wheel shaft gear (22) again, thereby make polishing wheel main shaft (23) rotation, drive polishing wheel (24) rotation on polishing wheel main shaft (23) to be reached for reinforcing bar (3) rust cleaning polishing action.
Automatic derusting machine is in rust cleaning, polishing, can also unclamp gim peg (38) rotary handle dish (37) drivening rod (36) thus drive little right angle helical gear (35), by right angle helical gear machine driving former inner transmission large right angle helical gear (34), rotate, thereby drive chain (33), chain (33) drives four chain pitch wheels (32) synchronous rotary more simultaneously, because thering are the gear teeth on chain pitch wheel (32), inside there is helical tooth, so can drive worm screw (31) to forward and backward movement, thereby promote to be fixed on push pedal (30) on worm screw (31) to forward and backward movement.When push pedal (30) moves forward, the push rod (27) that pushing rolling wheels (28) makes and roller (28) links together also travels forward, push rod (27) promotes sliding shoe (25) by brace (26), and move at polishing wheel main shaft (23) the Ke Xiang center that makes to be fixed on sliding shoe, thereby reach the centre distance of turning two groups of polishing wheels (24) down.When push pedal (30) is moved backward, extension spring (39) pulls sliding shoe (25) outwards to move, thereby tune up the centre distance of two groups of polishing wheels (24), simultaneously push rod (27) moves backward, roller (28) or near push pedal (30) thus the upper work energy that reaches the centre-to-centre spacing of adjustable two groups of polishing wheels (24).
Above embodiment is the more preferably specific embodiment a kind of of the present invention, the common variation that those skilled in the art carry out within the scope of the technical program and replace and should be included in protection scope of the present invention.
Claims (1)
1. automatic derusting machine, is characterized in that, comprises that reinforcing bar pulls out oxide layer mechanism group (1) and derusting mechanism group (2), and reinforcing bar pulls out oxide layer mechanism group (1) and is installed on derusting mechanism group (2) head position by bolt; Wherein:
Reinforcing bar pulls out oxide layer mechanism group (1) by frame (6) and is arranged on directive wheel (7), pulley (8) and interior dust catcher processed (9) formation in frame (6); Directive wheel (7) is installed on frame (6) left side of channel-section steel welding forming; There are three pulleys (8), one axis is the right lower quadrant of frame (6) horizontal beam that is vertically installed on channel-section steel welding forming, its two axis is the left part that level is installed on frame (6) horizontal beam, and its three axis is the top that level is installed on frame (6); Below at frame (6) horizontal beam is provided with interior dust catcher processed (9);
Derusting mechanism group (2) consists of support (10), motor (11), power gear (12), gravity gear (13), fixed gear (14), heart polishing wheels (15) and centre-to-centre spacing adjuster group (16); Heart polishing wheels (15) are installed on support (10) top, and centre-to-centre spacing adjuster group (16) is installed on heart polishing wheels (15) right side, and gravity gear (13) is installed on the left side of support (10); The rotating shaft of motor (11) connects power gear (12) by transmission mechanism, power gear (12) and gravity gear (13) engagement, gravity gear (13) and fixed gear (14) coaxial transmission;
Heart polishing wheels (15) comprise heart fixed mount (18) and are arranged on central principal axis (17), polishing wheel main shaft (23), polishing wheel (24), the sliding shoe (25) on heart fixed mount (18); Central principal axis (17) is hollow core structures; At central principal axis (17), respectively there is up and down a polishing wheel main shaft (23), polishing wheel main shaft (23) two ends are arranged in the vertical slideway of heart fixed mount (18) both sides by sliding shoe (25), on each polishing wheel main shaft (23), be fixed with several polishing wheels (24), fluted respectively up and down at central principal axis (17) tube wall, polishing wheel (24) is inserted in this groove;
On two polishing wheel main shafts (23), be respectively arranged with one group of transmission device that drives polishing wheel main shaft (23) to rotate, this transmission device is by borrowing powershift gear (19), power transmission gear (20), sprocket (21), polishing wheel shaft gear (22) forms, polishing wheel shaft gear (22) is fixed on polishing wheel main shaft (23), borrow powershift gear (19) and power transmission gear (20) coaxial transmission, borrow powershift gear (19) and fixed gear (14) engagement, power transmission gear (20) is by driving-chain connection chain gear (21), sprocket (21) and polishing wheel shaft gear (22) engagement,
On two polishing wheel main shafts (23), be respectively arranged with one group of transmission device that drives polishing wheel main shaft (23) to move up and down, this transmission device is by brace (26), push rod (27), roller (28) and spring (39) form, the hinged one group of brace of push rod (27) left end (26), brace (26) outer end is articulated with heart fixed mount (18) upper end or lower end, the sliding shoe (25) in the inner hinged left side of brace (26), push rod (27) right-hand member is provided with roller (28), linking springs (39) between brace (26) upper end or lower end jointed shaft and sliding shoe (25),
Centre-to-centre spacing adjuster group (16) is by channel-section steel welding support (29) and be arranged on push pedal (30), worm screw (31), chain pitch wheel (32), chain (33), large right angle helical gear (34), little right angle helical gear (35), connecting rod (36), handle chassis (37) and gim peg (38) formation on channel-section steel welding support (29); Connecting rod (36) one end is provided with handle chassis (37), at the axis hole place of the upper installing connecting rods (36) of channel-section steel welding support (29), is connected with gim peg (38); Connecting rod (36) other end is provided with little right angle helical gear (35), little right angle helical gear (35) and large right angle helical gear (34) engagement; There are four chain pitch wheels (32) to be four angle position distribution of square, on four chain pitch wheels (32), there are the gear teeth, inside have helical tooth, large right angle helical gear (34) is coaxially fixed with sprocket wheel, between this sprocket wheel and four chain pitch wheels (32), chain (33) is installed; In four chain pitch wheels (32), connect respectively a worm screw (31), worm screw (31) left end is vertically connected in push pedal (30); Push pedal (30) is connected in roller (28) right side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110073657.7A CN102689264B (en) | 2011-03-25 | 2011-03-25 | Automatic deruster |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110073657.7A CN102689264B (en) | 2011-03-25 | 2011-03-25 | Automatic deruster |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102689264A CN102689264A (en) | 2012-09-26 |
| CN102689264B true CN102689264B (en) | 2014-12-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110073657.7A Expired - Fee Related CN102689264B (en) | 2011-03-25 | 2011-03-25 | Automatic deruster |
Country Status (1)
| Country | Link |
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| CN (1) | CN102689264B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107471057B (en) * | 2017-09-07 | 2020-02-18 | 中铁十八局集团北京工程有限公司 | Construction steel bar surface rust removal device |
| CN109434650B (en) * | 2018-11-01 | 2020-10-30 | 滁州市恒瑞建设工程有限公司 | Quick automatic rust cleaning equipment for building steel pipe |
| CN110814648A (en) * | 2019-11-05 | 2020-02-21 | 浙江省建工集团有限责任公司 | Intelligent production process of steel plate |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1938571A1 (en) * | 1969-07-30 | 1971-02-25 | Schraubenkombinat Veb | Descaling and/or polishing metals |
| US6321431B1 (en) * | 1997-09-11 | 2001-11-27 | Gerhard Ziemek | Process and device for removing oxide skin from metal strips |
| CN1935396B (en) * | 2006-09-28 | 2010-11-10 | 王一 | Steel wire rust cleaning device |
| CN202088069U (en) * | 2011-03-25 | 2011-12-28 | 宁海县城关富强标准件厂 | Automatic derusting machine |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57205062A (en) * | 1981-06-05 | 1982-12-16 | Kawasaki Steel Corp | Grinding method for defective part in the outer peirphery of round steel piece |
| CN2117219U (en) * | 1991-11-02 | 1992-09-30 | 陈勇慧 | Metal wire rust remover |
-
2011
- 2011-03-25 CN CN201110073657.7A patent/CN102689264B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1938571A1 (en) * | 1969-07-30 | 1971-02-25 | Schraubenkombinat Veb | Descaling and/or polishing metals |
| US6321431B1 (en) * | 1997-09-11 | 2001-11-27 | Gerhard Ziemek | Process and device for removing oxide skin from metal strips |
| CN1935396B (en) * | 2006-09-28 | 2010-11-10 | 王一 | Steel wire rust cleaning device |
| CN202088069U (en) * | 2011-03-25 | 2011-12-28 | 宁海县城关富强标准件厂 | Automatic derusting machine |
Non-Patent Citations (1)
| Title |
|---|
| JP昭57-205062A 1982.12.16 * |
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