CN102689264A - Automatic deruster - Google Patents
Automatic deruster Download PDFInfo
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- CN102689264A CN102689264A CN2011100736577A CN201110073657A CN102689264A CN 102689264 A CN102689264 A CN 102689264A CN 2011100736577 A CN2011100736577 A CN 2011100736577A CN 201110073657 A CN201110073657 A CN 201110073657A CN 102689264 A CN102689264 A CN 102689264A
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Abstract
The invention provides an automatic deruster and relates to equipment for derusting a reinforcing steel bar and the like. The automatic deruster comprises an oxidation-layer-removing reinforcing steel bar mechanism group and a derusting mechanism group, wherein The oxidation-layer-removing reinforcing steel bar mechanism group is mounted at the head component of the derusting mechanism group through bolts; the oxidation-layer-removing reinforcing steel bar mechanism group consists of a rack, a guide wheel, a pulley and an internal dust collector, wherein the guide wheel, the pulley and the internal dust collector are mounted on the rack; the derusting mechanism group comprises an inner center polishing wheel group and a center distance adjuster group; polishing wheel spindles are respectively arranged above and below the center spindle of the inner center polishing wheel group; a plurality of polishing wheels are fixed on each polishing wheel spindle; grooves are respectively arranged on the upper pipe wall and the lower pipe wall of the center spindle; the polishing wheels are inserted into the grooves; one group of transmission devices for driving the polishing wheel spindles to rotate are respectively arranged on the two polishing wheel spindles; and the two polishing wheel spindles are respectively provided with one group of the transmission devices for driving the polishing wheel spindles to move up and down. With the adoption of the automatic deruster provided by the invention, the problems that the existing deruster is easy to deadly clamp, is unsatisfied in derusting effect, big in dust in a derusting process and low in working efficiency can be solved.
Description
Technical field
The present invention relates to plant equipment, be specifically related to a kind of equipment that can eliminate rust to reinforcing bar, steel pipe etc.
Background technology
There is the easy stuck phenomenon of the course of work in existing equipment to the reinforcing bar rust cleaning, and present in addition rust remover rust cleaning, polishing effect are undesirable, and converted products is prone to polishing distortion (product design is not round); Outward appearance is prone to scratch; Dust is big during rust cleaning, and fuselage is huge, ineffective problem.
Summary of the invention
The purpose of this invention is to provide a kind of automatic rust-removing machine, the invention solves the existing easy stuck phenomenon of the rust remover course of work, and the rust cleaning effect is undesirable, dust is big during rust cleaning, ineffective problem.
Automatic rust-removing machine of the present invention comprises that reinforcing bar pulls out oxide layer mechanism group (1) and rust cleaning mechanism's group (2), and reinforcing bar pulls out oxide layer mechanism group (1) and is installed on rust cleaning mechanism's group (2) head position through bolt; Wherein:
Reinforcing bar pulls out oxide layer mechanism group (1) by frame (6) be installed in directive wheel (7) on the frame (6), pulley (8) and interior system dust catcher (9) and constitute; Directive wheel (7) is installed on frame (6) left side of channel-section steel welding forming; Three pulleys (8) are arranged, and the one of which axis is the right lower quadrant of frame (6) horizontal beam that vertically is installed on the channel-section steel welding forming, and its two axis is the left part that level is installed on frame (6) horizontal beam, and its three axis is the top that level is installed on frame (6); System dust catcher (9) in the below of frame (6) horizontal beam is equipped with;
Rust cleaning mechanism's group (2) is made up of support (10), motor (11), power gear (12), gravity gear (13), fixed gear (14), heart polishing wheels (15) and centre-to-centre spacing adjuster group (16); Heart polishing wheels (15) are installed on support (10) top, and centre-to-centre spacing adjuster group (16) is installed on heart polishing wheels (15) right side, and gravity gear (13) is installed on the left side of support (10); The rotating shaft of motor (11) connects power gear (12) through transmission mechanism, power gear (12) and gravity gear (13) engagement, gravity gear (13) and the same through-drive of fixed gear (14);
Heart polishing wheels (15) comprise heart fixed mount (18) and are installed in central principal axis (17), polishing wheel main shaft (23), polishing wheel (24), the sliding shoe (25) on the heart fixed mount (18); Central principal axis (17) is a hollow core structures; At central principal axis (17) a polishing wheel main shaft (23) is arranged respectively up and down; Polishing wheel main shaft (23) two ends are installed in the vertical slideway of heart fixed mount (18) both sides through sliding shoe (25); Be fixed with several polishing wheels (24) on each polishing wheel main shaft (23); Fluted respectively up and down at central principal axis (17) tube wall, polishing wheel (24) is inserted in this groove;
Be respectively arranged with one group on two polishing wheel main shafts (23) and drive the transmission device that polishing wheel main shaft (23) rotates; This transmission device is by borrowing powershift gear (19), power transmission gear (20), sprocket (21), polishing wheel shaft gear (22) to constitute; Polishing wheel shaft gear (22) is fixed on the polishing wheel main shaft (23); Borrow powershift gear (19) and the same through-drive of power transmission gear (20); Borrow powershift gear (19) and fixed gear (14) engagement, power transmission gear (20) passes through driving-chain connection chain gear (21), sprocket (21) and polishing wheel shaft gear (22) engagement;
Be respectively arranged with one group on two polishing wheel main shafts (23) and drive the transmission device that polishing wheel main shaft (23) moves up and down; This transmission device is made up of brace (26), push rod (27), roller (28) and spring (39); The hinged one group of brace of push rod (27) left end (26); Brace (26) outer end is articulated in heart fixed mount (18) upper end or lower end; The sliding shoe (25) in the inner hinged left side of brace (26), push rod (27) right-hand member is equipped with roller (28), between brace (26) upper end or lower end jointed shaft and sliding shoe (25), is connected spring (39);
Centre-to-centre spacing adjuster group (16) is by channel-section steel welding support (29) and be installed in push pedal (30), worm screw (31), chain pitch wheel (32), chain (33), big right angle helical gear (34), little right angle helical gear (35), connecting rod (36), handle chassis (37) and gim peg (38) formation on the channel-section steel welding support (29); Connecting rod (36) one ends are equipped with handle chassis (37), and the axis hole place of going up installing connecting rods (36) at channel-section steel welding support (29) is connected with gim peg (38); Connecting rod (36) other end is equipped with little right angle helical gear (35), little right angle helical gear (35) and big right angle helical gear (34) engagement; Have four chain pitch wheels (32) to be four angle position distribution of square, having outside four chain pitch wheels (32) has helical tooth in the gear, and the big coaxial sprocket wheel that is fixed with of right angle helical gear (34) is equipped with chain (33) between this sprocket wheel and four chain pitch wheels (32); Connect a worm screw (31) in four chain pitch wheels (32) respectively, worm screw (31) left end is vertically connected in the push pedal (30); Push pedal (30) is connected in roller (28) right side.
Automatic rust-removing machine of the present invention, the course of work is steady, and it is satisfactory for result to eliminate rust, high efficiency.
Description of drawings
Fig. 1 is a perspective view of the present invention;
Fig. 2 is a body structure sketch map of the present invention;
Fig. 3 is the structural representation that reinforcing bar pulls out oxide layer mechanism group among Fig. 2;
Fig. 4 is the structural representation of rust cleaning mechanism group among Fig. 2;
Fig. 5 is the structural representation of heart polishing wheels among Fig. 3;
Fig. 6 is the structural representation of centre-to-centre spacing adjuster group among Fig. 3.
Symbol description among the figure: reinforcing bar pulls out frame 6, directive wheel 7, pulley 8, the interior system dust catcher 9 of oxide layer mechanism group 1, channel-section steel welding forming;
Rust cleaning mechanism group 2, support 10, motor 11, power gear 12, gravity gear 13, fixed gear 14;
Heart polishes wheels 15, central principal axis 17, heart fixed mount 18, borrows powershift gear 19, power transmission gear 20, sprocket 21, polishing wheel shaft gear 22, polishing wheel main shaft 23, polishing wheel 24, sliding shoe 25, brace 26, push rod 27, roller 28, spring 39;
Centre-to-centre spacing adjuster group 16, channel-section steel welding support 29, push pedal 30, worm screw 31, chain pitch wheel 32, chain 33, big right angle helical gear 34, little right angle helical gear 35, connecting rod 36, handle chassis 37, gim peg 38;
Reinforcing bar 3, charging tray 4, product process equipment 5, make dust catcher 40 outward.
The specific embodiment
Below in conjunction with accompanying drawing and with illustrated embodiments the present invention is done detailed explanation.
Consult Fig. 1-Fig. 2, the automatic rust-removing machine comprises that reinforcing bar pulls out oxide layer mechanism group (1) and rust cleaning mechanism's group (2), and reinforcing bar pulls out oxide layer mechanism group (1) and is installed on rust cleaning mechanism's group (2) head position through bolt; It is detachable that reinforcing bar pulls out oxide layer mechanism group (1), and convenient rust cleaning mechanism's group (2) need not pulled out the product processing of oxide layer to size specification reinforcing bar and steel pipe etc.Adding reinforcing bar in man-hour (3) comes out to transmit by the direction of arrow and position among the figure in charging tray (4); Through central principal axis (17) inside; Come out on finished product charging tray or the product process equipment (5) up to machining in the machine the inside; System dust catcher (40) absorbs and adds the dust material that produce man-hour outside in processing, having, and accomplishes rust cleaning and polishing.
Consult Fig. 3, reinforcing bar pulls out oxide layer mechanism group (1) by frame (6) be installed in directive wheel (7) on the frame (6), pulley (8) and interior system dust catcher (9) and constitute; Directive wheel (7) is installed on frame (6) left side of channel-section steel welding forming; Three pulleys (8) are arranged, and the one of which axis is the right lower quadrant of frame (6) horizontal beam that vertically is installed on the channel-section steel welding forming, and its two axis is the left part that level is installed on frame (6) horizontal beam, and its three axis is the top that level is installed on frame (6); System dust catcher (9) in the below of frame (6) horizontal beam is equipped with; Adding reinforcing bar in man-hour (3) comes out to transmit by the direction of arrow and position among the figure in charging tray (4); When reinforcing bar (3) through 3 pulleys the time; Invar muscle (3) meeting flexural deformation; Thereby reach the oxide layer material that takes out reinforcing bar (3) surface, sucked in the storage compartment by dust catcher (9) after the oxide layer material comes off, reclaim with convenient.
Consult Fig. 4, rust cleaning mechanism's group (2) is made up of support (10), motor (11), power gear (12), gravity gear (13), fixed gear (14), heart polishing wheels (15) and centre-to-centre spacing adjuster group (16); Heart polishing wheels (15) are installed on support (10) top, and centre-to-centre spacing adjuster group (16) is installed on heart polishing wheels (15) right side, and gravity gear (13) is installed on the left side of support (10); The rotating shaft of motor (11) connects power gear (12) through transmission mechanism, power gear (12) and gravity gear (13) engagement, gravity gear (13) and the same through-drive of fixed gear (14);
Consult Fig. 5, heart polishing wheels (15) comprise heart fixed mount (18) and are installed in central principal axis (17), polishing wheel main shaft (23), polishing wheel (24), the sliding shoe (25) on the heart fixed mount (18); Central principal axis (17) is a hollow core structures; At central principal axis (17) a polishing wheel main shaft (23) is arranged respectively up and down; Polishing wheel main shaft (23) two ends are installed in the vertical slideway of heart fixed mount (18) both sides through sliding shoe (25); Be fixed with several polishing wheels (24) on each polishing wheel main shaft (23); Fluted respectively up and down at central principal axis (17) tube wall, polishing wheel (24) is inserted in this groove;
Be respectively arranged with one group on two polishing wheel main shafts (23) and drive the transmission device that polishing wheel main shaft (23) rotates; This transmission device is by borrowing powershift gear (19), power transmission gear (20), sprocket (21), polishing wheel shaft gear (22) to constitute; Polishing wheel shaft gear (22) is fixed on the polishing wheel main shaft (23); Borrow powershift gear (19) and the same through-drive of power transmission gear (20); Borrow powershift gear (19) and fixed gear (14) engagement, power transmission gear (20) passes through driving-chain connection chain gear (21), sprocket (21) and polishing wheel shaft gear (22) engagement;
Be respectively arranged with one group on two polishing wheel main shafts (23) and drive the transmission device that polishing wheel main shaft (23) moves up and down; This transmission device is made up of brace (26), push rod (27), roller (28) and spring (39); The hinged one group of brace of push rod (27) left end (26); Brace (26) outer end is articulated in heart fixed mount (18) upper end or lower end; The sliding shoe (25) in the inner hinged left side of brace (26), push rod (27) right-hand member is equipped with roller (28), between brace (26) upper end or lower end jointed shaft and sliding shoe (25), is connected spring (39);
Consult Fig. 6, centre-to-centre spacing adjuster group (16) is by channel-section steel welding support (29) and be installed in push pedal (30), worm screw (31), chain pitch wheel (32), chain (33), big right angle helical gear (34), little right angle helical gear (35), connecting rod (36), handle chassis (37) and gim peg (38) formation on the channel-section steel welding support (29); Connecting rod (36) one ends are equipped with handle chassis (37), and the axis hole place of going up installing connecting rods (36) at channel-section steel welding support (29) is connected with gim peg (38); Connecting rod (36) other end is equipped with little right angle helical gear (35), little right angle helical gear (35) and big right angle helical gear (34) engagement; Have four chain pitch wheels (32) to be four angle position distribution of square, having outside four chain pitch wheels (32) has helical tooth in the gear, and the big coaxial sprocket wheel that is fixed with of right angle helical gear (34) is equipped with chain (33) between this sprocket wheel and four chain pitch wheels (32); Connect a worm screw (31) in four chain pitch wheels (32) respectively, worm screw (31) left end is vertically connected in the push pedal (30); Push pedal (30) is connected in roller (28) right side.
Operation principle explanation of the present invention:
Reinforcing bar (3) maybe need be processed article through rust remover the time, and rust remover built-in motor (11) drives power gear (12), thereby gravity gear (13) is rotated.It is the revolution at center that gravity gear (13) carries out with central principal axis (17) or reinforcing bar (3) through central principal axis (17) drive heart polishing wheels (15); Because fixed gear (14) is through the gear mechanism transmission principle; Borrow powershift gear (19) thereby drive power transmission gear (20) so drive in the time of heart polishing wheels (15) revolution; Drive sprocket (21) through gear mechanism transmission principle power transmission gear (20); Sprocket (21) drives polishing wheel shaft gear (22) again, thereby makes polishing wheel main shaft (23) rotation, and polishing wheel (24) rotation that drives on the polishing wheel main shaft (23) is reached for reinforcing bar (3) rust cleaning polishing action.
The automatic rust-removing machine is in rust cleaning, polishing; Can also unclamp gim peg (38) rotary handle dish (37) drivening rod (36) thus drive little right angle helical gear (35); Through right angle helical gear machine driving former in the big right angle of transmission helical gear (34) rotate; Thereby drive chain (33), chain (33) drives four chain pitch wheels (32) rotation synchronously more simultaneously, and having because of chain pitch wheel (32) is outer has helical tooth in the gear; Move to forward and backward so can drive worm screw (31), thereby the push pedal (30) that promotes to be fixed on the worm screw (31) is moved to forward and backward.When push pedal (30) when moving forward; Promoting the push rod (27) that roller (28) makes and roller (28) links together also travels forward; Push rod (27) promotes sliding shoe (25) through brace (26); And the polishing wheel main shaft (23) that is fixed on the sliding shoe can be moved to the center, thereby reach the centre distance of turning two groups of polishing wheels (24) down.When push pedal (30) is moved backward; Extension spring (39) pulling sliding shoe (25) outwards moves; Thereby transfer the centre distance of big two groups of polishing wheels (24), push rod (27) moves backward simultaneously, and roller (28) still is near push pedal (30) thereby the last worker's ability that reaches the centre-to-centre spacing of two groups of polishing wheels of scalable (24).
Above embodiment is the more preferably specific embodiment a kind of of the present invention, and common variation that those skilled in the art carry out in present technique scheme scope and replacement should be included in protection scope of the present invention.
Claims (1)
1. the automatic rust-removing machine is characterized in that, comprises that reinforcing bar pulls out oxide layer mechanism group (1) and rust cleaning mechanism's group (2), and reinforcing bar pulls out oxide layer mechanism group (1) and is installed on rust cleaning mechanism's group (2) head position through bolt; Wherein:
Reinforcing bar pulls out oxide layer mechanism group (1) by frame (6) be installed in directive wheel (7) on the frame (6), pulley (8) and interior system dust catcher (9) and constitute; Directive wheel (7) is installed on frame (6) left side of channel-section steel welding forming; Three pulleys (8) are arranged, and the one of which axis is the right lower quadrant of frame (6) horizontal beam that vertically is installed on the channel-section steel welding forming, and its two axis is the left part that level is installed on frame (6) horizontal beam, and its three axis is the top that level is installed on frame (6); System dust catcher (9) in the below of frame (6) horizontal beam is equipped with;
Rust cleaning mechanism's group (2) is made up of support (10), motor (11), power gear (12), gravity gear (13), fixed gear (14), heart polishing wheels (15) and centre-to-centre spacing adjuster group (16); Heart polishing wheels (15) are installed on support (10) top, and centre-to-centre spacing adjuster group (16) is installed on heart polishing wheels (15) right side, and gravity gear (13) is installed on the left side of support (10); The rotating shaft of motor (11) connects power gear (12) through transmission mechanism, power gear (12) and gravity gear (13) engagement, gravity gear (13) and the same through-drive of fixed gear (14);
Heart polishing wheels (15) comprise heart fixed mount (18) and are installed in central principal axis (17), polishing wheel main shaft (23), polishing wheel (24), the sliding shoe (25) on the heart fixed mount (18); Central principal axis (17) is a hollow core structures; At central principal axis (17) a polishing wheel main shaft (23) is arranged respectively up and down; Polishing wheel main shaft (23) two ends are installed in the vertical slideway of heart fixed mount (18) both sides through sliding shoe (25); Be fixed with several polishing wheels (24) on each polishing wheel main shaft (23); Fluted respectively up and down at central principal axis (17) tube wall, polishing wheel (24) is inserted in this groove;
Be respectively arranged with one group on two polishing wheel main shafts (23) and drive the transmission device that polishing wheel main shaft (23) rotates; This transmission device is by borrowing powershift gear (19), power transmission gear (20), sprocket (21), polishing wheel shaft gear (22) to constitute; Polishing wheel shaft gear (22) is fixed on the polishing wheel main shaft (23); Borrow powershift gear (19) and the same through-drive of power transmission gear (20); Borrow powershift gear (19) and fixed gear (14) engagement, power transmission gear (20) passes through driving-chain connection chain gear (21), sprocket (21) and polishing wheel shaft gear (22) engagement;
Be respectively arranged with one group on two polishing wheel main shafts (23) and drive the transmission device that polishing wheel main shaft (23) moves up and down; This transmission device is made up of brace (26), push rod (27), roller (28) and spring (39); The hinged one group of brace of push rod (27) left end (26); Brace (26) outer end is articulated in heart fixed mount (18) upper end or lower end; The sliding shoe (25) in the inner hinged left side of brace (26), push rod (27) right-hand member is equipped with roller (28), between brace (26) upper end or lower end jointed shaft and sliding shoe (25), is connected spring (39);
Centre-to-centre spacing adjuster group (16) is by channel-section steel welding support (29) and be installed in push pedal (30), worm screw (31), chain pitch wheel (32), chain (33), big right angle helical gear (34), little right angle helical gear (35), connecting rod (36), handle chassis (37) and gim peg (38) formation on the channel-section steel welding support (29); Connecting rod (36) one ends are equipped with handle chassis (37), and the axis hole place of going up installing connecting rods (36) at channel-section steel welding support (29) is connected with gim peg (38); Connecting rod (36) other end is equipped with little right angle helical gear (35), little right angle helical gear (35) and big right angle helical gear (34) engagement; Have four chain pitch wheels (32) to be four angle position distribution of square, having outside four chain pitch wheels (32) has helical tooth in the gear, and the big coaxial sprocket wheel that is fixed with of right angle helical gear (34) is equipped with chain (33) between this sprocket wheel and four chain pitch wheels (32); Connect a worm screw (31) in four chain pitch wheels (32) respectively, worm screw (31) left end is vertically connected in the push pedal (30); Push pedal (30) is connected in roller (28) right side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110073657.7A CN102689264B (en) | 2011-03-25 | 2011-03-25 | Automatic deruster |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110073657.7A CN102689264B (en) | 2011-03-25 | 2011-03-25 | Automatic deruster |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102689264A true CN102689264A (en) | 2012-09-26 |
| CN102689264B CN102689264B (en) | 2014-12-03 |
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ID=46855086
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110073657.7A Expired - Fee Related CN102689264B (en) | 2011-03-25 | 2011-03-25 | Automatic deruster |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102689264B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107471057A (en) * | 2017-09-07 | 2017-12-15 | 王峰 | A kind of building iron surface derusting device |
| CN109434650A (en) * | 2018-11-01 | 2019-03-08 | 覃庆冬 | The fast automatic rust removalling equipment of building steel tube |
| CN110814648A (en) * | 2019-11-05 | 2020-02-21 | 浙江省建工集团有限责任公司 | Intelligent production process of steel plate |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1938571A1 (en) * | 1969-07-30 | 1971-02-25 | Schraubenkombinat Veb | Descaling and/or polishing metals |
| JPS57205062A (en) * | 1981-06-05 | 1982-12-16 | Kawasaki Steel Corp | Grinding method for defective part in the outer peirphery of round steel piece |
| CN2117219U (en) * | 1991-11-02 | 1992-09-30 | 陈勇慧 | Metal wire rust remover |
| US6321431B1 (en) * | 1997-09-11 | 2001-11-27 | Gerhard Ziemek | Process and device for removing oxide skin from metal strips |
| CN1935396B (en) * | 2006-09-28 | 2010-11-10 | 王一 | Steel wire rust cleaning device |
| CN202088069U (en) * | 2011-03-25 | 2011-12-28 | 宁海县城关富强标准件厂 | Automatic derusting machine |
-
2011
- 2011-03-25 CN CN201110073657.7A patent/CN102689264B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1938571A1 (en) * | 1969-07-30 | 1971-02-25 | Schraubenkombinat Veb | Descaling and/or polishing metals |
| JPS57205062A (en) * | 1981-06-05 | 1982-12-16 | Kawasaki Steel Corp | Grinding method for defective part in the outer peirphery of round steel piece |
| CN2117219U (en) * | 1991-11-02 | 1992-09-30 | 陈勇慧 | Metal wire rust remover |
| US6321431B1 (en) * | 1997-09-11 | 2001-11-27 | Gerhard Ziemek | Process and device for removing oxide skin from metal strips |
| CN1935396B (en) * | 2006-09-28 | 2010-11-10 | 王一 | Steel wire rust cleaning device |
| CN202088069U (en) * | 2011-03-25 | 2011-12-28 | 宁海县城关富强标准件厂 | Automatic derusting machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107471057A (en) * | 2017-09-07 | 2017-12-15 | 王峰 | A kind of building iron surface derusting device |
| CN107471057B (en) * | 2017-09-07 | 2020-02-18 | 中铁十八局集团北京工程有限公司 | Construction steel bar surface rust removal device |
| CN109434650A (en) * | 2018-11-01 | 2019-03-08 | 覃庆冬 | The fast automatic rust removalling equipment of building steel tube |
| CN110814648A (en) * | 2019-11-05 | 2020-02-21 | 浙江省建工集团有限责任公司 | Intelligent production process of steel plate |
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| Publication number | Publication date |
|---|---|
| CN102689264B (en) | 2014-12-03 |
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