CN102677238A - Production process of environment-friendly heather grey effect composite textured filament for knitting - Google Patents
Production process of environment-friendly heather grey effect composite textured filament for knitting Download PDFInfo
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- CN102677238A CN102677238A CN2012101532069A CN201210153206A CN102677238A CN 102677238 A CN102677238 A CN 102677238A CN 2012101532069 A CN2012101532069 A CN 2012101532069A CN 201210153206 A CN201210153206 A CN 201210153206A CN 102677238 A CN102677238 A CN 102677238A
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Abstract
The invention discloses a production process of an environment-friendly heather grey effect composite textured filament yarn for knitting, which comprises the following steps: (1) preparation of colored POY yarn B, (2) preparation of yarn A: adopting tencel or viscose filament as a silk A; (3) controlling, elasticizing and compounding. By adopting the technical scheme, the filament type heather grey effect-imitating composite textured yarn is developed by the color spinning technology and the post-processing deformation technology, the production flow is simple, and the debugging and control of the equipment process are convenient and accurate.
Description
Technical field
The present invention relates to chemical fiber field, particularly relate to a kind of knitting with the grey effect composite deformation long filament production technology of environment-friendly type fiber crops.
Background technology
The grey yarn of fiber crops is a kind of yarn that is spinned by true qualities and coloured two or more short fiber blending, i.e. staple blended yarn.The usage ratio in yarn of general colored fibre is less (decides according to kind; General only account for total amount 5%～40%); True qualities are in the great majority, colored fibre relatively all be dispersed in the true qualities, focusing makes colored fibre showy completely in the yarn that is spun into; Thereby largely improved the pure color Yarn color and changed abundant inadequately shortcoming, These characteristics can be referred to as the numb grey effect in the numb grey yarn.
The basic spinning lines with other yarns of the production procedure of the grey yarn of fiber crops are similar, and two kinds of raw materials are all undertaken by separately spinning line in just spinning.When two kinds of raw materials all were processed into uniformly thick bar fiber, with two kinds of thick bar fibers and close drawing-off and become slice, the drafting drawing-off through repeatedly can make the fiber of two kinds of compositions spread out more equably.Coloured cut staple wherein, its traditional production method are that polyester raw material is earlier through the spinning poststaining.And dyeing is comparatively complicated, seriously polluted, cost, big, poor, the fugitive color of COLOR FASTNESS of product aberration.
Currently Heather Grey yarn usage continues to grow, especially in the knitted fabric, widely used in T-shirts, jackets, cotton underwear in.Its fabric style is brief, and is pure and fresh generous, and need not go dyeing again after processing textiles, avoided the discharging of dyeing waste water.The lining of processing with numb grey yarn has multicolour, feel is soft, the surface is plentiful, the added value advantages of higher, is applicable to knitting, sweater, multiple field such as woven, is the first-selected yarn of medium-to-high grade lining.The knitted fabric of processing with numb grey yarn at present is all the fashion at home and abroad, and dress ornament brands such as ZARA, H&M, Mei Tesibangwei are all used numb grey yarn in a large number, and downstream consumption colony is growth gradually, so the demand of the grey yarn of fiber crops is risen year by year, and industry development has a extensive future.
But, in the production and consumption of the grey yarn of fiber crops, exist difficult point and some restrictions.The first, the staple fibre yarn spinning line is long, equipment is more, needs the process point of regulation and control more, can cause more weak ring to finished product production, and then improve production cost.Such as in shredding, combing stage, two kinds of raw materials will guarantee cleaning, prevent other fibers remaining with the sneaking into of flyings, the strict control workshop hygiene of the whole process environment of production could more effectively be avoided yarn defect like the numb grey yarn generation particle node like this; The second, existing numb grey yarn production is very high to the requirement of drawing process, and is not in good time when drawing process, tufted yarn, joint joint yarn can occur; The 3rd, existing numb grey yarn production is also very high to the fiber calculation requirement of distributing cotton, and distributes cotton to calculate like fruit fiber and improperly will cause large quantities of product degradations, or even face client's claim; The 4th, thinner numb grey yarn shows the shortcoming of insufficient strength when using, and broken hole appears in fabric easily; The 5th, the chemical short fiber in the numb grey yarn spins off from yarn easily, forms little ball top and hangs over fabric face, influences the aesthetic property of fabric.
In view of this, the inventor combines to be engaged in the many years of experience of fiber spinning research work, and the defective of above-mentioned technical field is studied for a long period of time, and this case produces thus.
Summary of the invention
The purpose of this invention is to provide a kind of knitting with the grey effect composite deformation long filament production technology of environment-friendly type fiber crops; Technology through look spins is developed the imitative numb grey effect composite textured yam of long filament type with back machining deformation technology, and production procedure is simple, the apparatus and process debugging control is comparatively convenient accurately.
For realizing above-mentioned purpose, technical scheme of the present invention is following:
A kind of knitting with the grey effect composite deformation long filament production technology of environment-friendly type fiber crops, may further comprise the steps:
(1) coloured POY silk B makes: spin on the POY production line in the routine section; Adopt full-dull polyester slice B after crystallization in advance, drying; With mix common entering screw extruder by a certain percentage through dry Masterbatch, in screw extruder, after fusion, extruding, mixing, homogenizing, extrude from head, get into casing through filter, melt pipe again; And by the spinning dosing pump accurately measure the back spray from spinnerets through filament spinning component; Behind lateral blowing device cooling curing, through oil, winding shaping behind the nozzle of interlace in advance, make coloured POY silk B.
(2) silk A makes: adopt day silk or viscose filament yarn as silk A;
(3) control, add bullet, compound making: silk A and POY silk B on three feeding terylene texturing machines, through add after the variable range controller control feeding roller speed bullet and high-accuracy network compound after, make knitting composite deformation long filament with the numb grey effect of environment-friendly type.
In the step (1), described full-dull polyester slice drying condition: below the dry air dew point-80 ℃, crystallization temperature is 150～170 ℃ in advance, and baking temperature 135-160 ℃, drying time, 6-8 h made polyester slice moisture content≤0.003%; Screw rod is respectively distinguished temperature 270-283 ℃, and spin manifold temperature 270-285 ℃, the temperature of lateral blowing is at 20-25 ℃, wind speed 0.35-0.55m/s; Oil content: 0.45-0.60%, preparatory network pressure 0.1-0.2MPa, spinning speed 2800-3200m/min.
In the step (2), to adopt day silk or viscose filament yarn be ready-made sky silk or the viscose filament yarn that light, unglazed or bleaching are arranged on the market.
Further, through dry Masterbatch, COLOR FASTNESS is greater than 4 grades described in the step (1), and drying condition is: below the dry air dew point-70 ℃, baking temperature: 125-145 ℃, drying time: 6-8 hour, dry color master batch moisture content is controlled at below 0.005%.
Further, three feeding terylene texturing machines described in the step (3) are meant that on two feeding elasticizers, having added one hello silk roller again is the negative zero roller, installs hot-rolling at zero roller additional simultaneously between a roller.
Further; In the step (3); Silk A feeds from the negative zero roller; POY silk B gets into a roller from the feeding of zero roller through overheated dish after, fiber is merging with silk A before the first hot case and heats jointly, gets into after the cooling, false twisting, stretching again that the second hot case is finalized the design, network through hot-rolling heating (draw ratio is between the 1.6-1.8) back of realizing fully stretching between zero roller and the roller, and coiling and molding makes knitting composite deformation long filament with the numb grey effect of environment-friendly type at last.
Further, in the step (3), the texturing craft condition is: the fast V=180-350m/min of silk; The first heater temperature H1=160-200 ℃; The second heater temperature H2=100-130 ℃, draw ratio DR=1.01-1.05 times, false twisting speed ratio VR=1.6-1.8; The second overfeeding OF2=3-7.5%, the 3rd overfeeding OF3=3-7%.
Further; Variable range controller control feeding roller speed described in the step (3); Be meant that Controlled by Programmable Controller one roller speed remains unchanged, control negative zero roller speed is variable, and when carrying out with respect to a roller speed and during underfeed and the overfeeding wire feed; Make coloured silk and crude silk alternately be distributed in the periphery of finished net reeling, realize numb grey effect uniformly.
Further, in the step (3), the negative zero roller is decided according to product style with respect to the frequency of the underfeed rate of a roller speed or over feed rate(OFR), variation.
Adopt the present technique scheme, the present invention obtains following useful technique effect:
The first, to compare with the staple fibre yarn spinning line, the long filament production procedure is simple; The apparatus and process debugging control is comparatively convenient accurately; Particularly long filament can accurately calculate on more convenient ground in the calculating of proportioning raw materials effect, and error is less, can guarantee 0.3% with interior (error more than 0.3% can produce the aberration that comparison can obviously be distinguished); The fineness height of long filament own is even, and plurality of raw materials is also closed and still can not produced the fiber number deviation that product quality is had considerable influence.
Second; Because look spinning partly fiber directly adopts spinning solution painted, so fiber is directly knitting or woven, does not need printing and dyeing; Dyeing water and dyeing and printing sewage environmental pollution have been reduced greatly; Outstanding environmental-protection function is arranged, environmental improvement require demonstrated relative advantage under the increasingly high situation." earlier spin after stain " product traditional to the total environment damage ratio reduces more than 50%, meets the requirements of the times of " low-carbon (LC) manufacturing ", is " water-saving and emission-reducing " product in the textile industry.
The 3rd, product color is harmonious, firm, and the fabric look intersects in vain; Both regular, irregular again, color and luster is bright and do not stick with paste; Fiber crops and plate not, active nature and style have diversity, have satisfied the growing consumption demand that the pursuit lining is superior, style is personalized of people.
The 4th; Traditional weaving operation is put upside down, the link of dying in advance, after the process reform; Can make by plurality of raw materials such as sky silk, viscose filament yarn, chemical fibres and mix the fiber that fibre forms; Its advantage: the one, solved the cylinder difference problem of piece dyeing finishing fully, look spins as long as color is confirmed, and it is unlimited in batches to accomplish; The 2nd, look spins the various different physical characteristic coloration of textile materials problems that solved, various fiber mixing weavings, and the effect that can produce performance complement, look spins and has given lining unlimited development space.
The 5th, adopt long filament type of the present invention fiber crops ash silk not only to have outward appearance like the grey yarn of short fiber fiber crops, and its some performance such as feel, bar are done, weaving running rate, clean environment degree etc. even will surmount the grey yarn of short fiber fiber crops, price is cheaper again simultaneously.At present, the cotton yarn price 30,000 yuan per ton more than, the terylene short fiber yarn is also about 20,000 5, and long filament type fiber crops ash silk price is less than 20,000 yuan, in a single day the project product is succeeded in developing, and on price, has promptly formed obvious competitive advantages.
Therefore the product development of this project still all has remarkable advantages from economic benefit on properties of product.
The specific embodiment
Below a kind of knitting to the present invention with the grey effect composite deformation long filament production technology of environment-friendly type fiber crops, explain further details.
Embodiment 1
(1) coloured POY silk B makes: spin on the POY production line in the routine section; Adopt full-dull polyester slice B after crystallization in advance, drying; With get into screw extruder through dry Dark grey master batch jointly by the mixed of 97.5:2.5, in screw extruder, after fusion, extruding, mixing, homogenizing, extrude from head, get into casing through filter, melt pipe again; And by the spinning dosing pump accurately measure the back spray from spinnerets through filament spinning component; Behind lateral blowing device cooling curing, through oil, winding shaping behind the nozzle of interlace in advance, make coloured POY silk B;
Through dry Dark grey master batch, COLOR FASTNESS is greater than 4 grades described in the step (1), and drying condition is: dry air dew point-80 ℃, and baking temperature: 135 ℃, drying time: 6 hours, dry color master batch moisture content is controlled at below 0.005%.
Step (1) adopts full-dull polyester slice ripe on the market, TiO2 content>=2.5%, and drying condition: below the dry air dew point-80 ℃, crystallization temperature is 150 ℃ in advance, 145 ℃ of baking temperatures, drying times 8, h made polyester slice moisture content≤0.003%; Screw rod is respectively distinguished 270/275/275/280/280 ℃ of temperature, 275 ℃ of spin manifold temperatures, and the temperature of lateral blowing is at 25 ℃, wind speed 0.50m/s; Oil content: 0.50%, preparatory network pressure 0.2MPa, spinning speed 2800m/min, making specification is the POY silk of 83dtex/48f.
(2) silk A makes: adopt viscose filament yarn as silk A, the viscose filament yarn specification is 133 dtex/48f;
(3) control, add bullet, compound making: silk A and POY silk B are on three feeding FK6-900 terylene texturing machines; Through add after the variable range controller control feeding roller speed bullet with high-accuracy network compound after, make knitting composite deformation long filament with the numb grey effect of environment-friendly type.In the present embodiment, be meant on the three feeding FK6-900 terylene texturing machines that on two feeding elasticizers, having added one hello silk roller again is the negative zero roller, installs hot-rolling at zero roller additional simultaneously between a roller.
In the step (3); Adopt improved three feeding FK6-900 terylene texturing machines; Silk A feeds from the negative zero roller; POY silk B gets into a roller from zero roller feeding behind overheated dish, fiber is realized fully stretching 1.65 times of draw ratios through the hot-rolling heating between zero roller and a roller; Before the first hot case, merge with silk A then and heat jointly, get into the second hot case typing, network again after the cooling, false twisting, stretching, last coiling and molding makes knitting composite deformation long filament with the numb grey effect of environment-friendly type.
In the present embodiment, in the step (3), the texturing craft condition is: the fast V=300m/min of silk; Zero roller speed 180 m/min, a roller speed 297 m/min, the first heater temperature H1=165 ℃; The second heater temperature H2=105 ℃, draw ratio DR=1.01 times, false twisting speed ratio VR=1.68; The second overfeeding OF2=6.88%, it is that 297 m/min remain unchanged that the 3rd overfeeding OF3=5.53%, said variable range controller control a roller speed; Variable range controller control negative zero roller speed, and when carrying out with respect to a roller speed 297m/min and during underfeed and the overfeeding wire feed, underfeed and over feed rate(OFR) are 1%; Period of change is 13 seconds, makes coloured silk and viscose filament yarn alternately be distributed in the periphery of finished net reeling, realizes numb grey effect uniformly.The negative zero roller is decided according to product style with respect to the frequency of the underfeed rate of a roller speed or over feed rate(OFR), variation.
The all raw materials that use in the present invention etc. all are conventional uses except that specified otherwise, can buy from market; Employed equipment all is conventional equipments except that specified otherwise, can buy from market; Employed process, as do not do special instruction, all be meant the common process method, so repeat no more.In the present invention, refer in particular to as non-, all amount, percentages are unit of weight.
The above is merely one embodiment of the present of invention, is not the restriction to this case design, and all equivalent variations of doing according to the design key of this case all fall into the protection domain of this case.
Claims (7)
- One kind knitting with the grey effect composite deformation long filament production technology of environment-friendly type fiber crops, it is characterized in that: may further comprise the steps:(1) coloured POY silk B makes: spin on the POY production line in the routine section; Adopt full-dull polyester slice B after crystallization in advance, drying; With mix common entering screw extruder by a certain percentage through dry Masterbatch, in screw extruder, after fusion, extruding, mixing, homogenizing, extrude from head, get into casing through filter, melt pipe again; And by the spinning dosing pump accurately measure the back spray from spinnerets through filament spinning component; Behind lateral blowing device cooling curing, through oil, winding shaping behind the nozzle of interlace in advance, make coloured POY silk B;(2) silk A makes: adopt day silk or viscose filament yarn as silk A;(3) control, add bullet, compound making: silk A and POY silk B on three feeding terylene texturing machines, through add after the variable range controller control feeding roller speed bullet and high-accuracy network compound after, make knitting composite deformation long filament with the numb grey effect of environment-friendly type;In the step (1), described full-dull polyester slice drying condition: below the dry air dew point-80 ℃, crystallization temperature is 150～170 ℃ in advance, baking temperature 135-160 ℃; Drying time, 6-8 h made polyester slice moisture content≤0.003%, and screw rod is respectively distinguished temperature 270-283 ℃; Spin manifold temperature 270-285 ℃, the temperature of lateral blowing is at 20-25 ℃, wind speed 0.35-0.55m/s; Oil content: 0.45-0.60%, preparatory network pressure 0.1-0.2MPa, spinning speed 2800-3200m/min;In the step (2), to adopt day silk or viscose filament yarn be ready-made sky silk or the viscose filament yarn that light, unglazed or bleaching are arranged on the market.
- 2. as claimed in claim 1 a kind of knitting with the grey effect composite deformation long filament production technology of environment-friendly type fiber crops; It is characterized in that: the dry Masterbatch of warp described in the step (1); COLOR FASTNESS is greater than 4 grades, and drying condition is: below the dry air dew point-70 ℃, and baking temperature: 125-145 ℃; Drying time: 6-8 hour, dry color master batch moisture content is controlled at below 0.005%.
- 3. according to claim 1 or claim 2 a kind of knitting with the grey effect composite deformation long filament production technology of environment-friendly type fiber crops; It is characterized in that: three feeding terylene texturing machines described in the step (3); Be meant that on two feeding elasticizers, having added one hello silk roller again is the negative zero roller, installs hot-rolling at zero roller additional simultaneously between a roller.
- 4. as claimed in claim 3 a kind of knitting with the grey effect composite deformation long filament production technology of environment-friendly type fiber crops; It is characterized in that: in the step (3); Silk A feeds from the negative zero roller; POY silk B gets into a roller from zero roller feeding behind overheated dish; Fiber is merging with silk A before the first hot case and heats jointly, gets into the second hot case typing, network again after the cooling, false twisting, stretching through hot-rolling heating (draw ratio is between the 1.6-1.8) back of realizing fully stretching between zero roller and the roller, and last coiling and molding makes knitting composite deformation long filament with the numb grey effect of environment-friendly type.
- 5. as claimed in claim 3 a kind of knitting with the grey effect composite deformation long filament production technology of environment-friendly type fiber crops, it is characterized in that: in the step (3), the texturing craft condition is: the fast V=180-350m/min of silk; The first heater temperature H1=160-200 ℃; The second heater temperature H2=100-130 ℃, draw ratio DR=1.01-1.05 times, false twisting speed ratio VR=1.6-1.8; The second overfeeding OF2=3-7.5%, the 3rd overfeeding OF3=3-7%.
- 6. as claimed in claim 3 a kind of knitting with the grey effect composite deformation long filament production technology of environment-friendly type fiber crops; It is characterized in that: variable range controller control feeding roller speed described in the step (3); Be meant that Controlled by Programmable Controller one roller speed remains unchanged, control negative zero roller speed is variable, and when carrying out with respect to a roller speed and during underfeed and the overfeeding wire feed; Make coloured silk and crude silk alternately be distributed in the periphery of finished net reeling, realize numb grey effect uniformly.
- 7. as claimed in claim 6 a kind of knitting with the grey effect composite deformation long filament production technology of environment-friendly type fiber crops, it is characterized in that: in the step (3), the negative zero roller is decided according to product style with respect to the frequency of the underfeed rate of a roller speed or over feed rate(OFR), variation.
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| CN103993399A (en) * | 2013-11-08 | 2014-08-20 | 浙江恒逸高新材料有限公司 | Manufacturing method and application of ice-cold linen-like soft package yarns |
| CN105200596A (en) * | 2015-10-14 | 2015-12-30 | 上海八达纺织印染服装有限公司 | Spinning device for filament yarn with linen imitating effect and filament yarn processing method of spinning device |
| CN105316826A (en) * | 2015-10-24 | 2016-02-10 | 泰鑫化纤（中国）有限公司 | Heather-grey spun yarns capable of showing multiple black and white alternated and different-length patterns |
| CN105755612A (en) * | 2015-11-09 | 2016-07-13 | 厦门翔鹭化纤股份有限公司 | Cationic dacron composite flax-like fibers and preparation method of cationic dacron composite flax-like fibers |
| CN105755608A (en) * | 2015-11-09 | 2016-07-13 | 厦门翔鹭化纤股份有限公司 | Flax-like fiber and preparation method thereof |
| CN105862148A (en) * | 2016-05-25 | 2016-08-17 | 浙江古纤道股份有限公司 | Processing technology of veneer multi-difference polyester fiber |
| CN106987914A (en) * | 2017-04-21 | 2017-07-28 | 常熟涤纶有限公司 | A kind of high network exempts to starch the processing technology of silk |
| CN109208148A (en) * | 2017-07-05 | 2019-01-15 | 上海水星家用纺织品股份有限公司 | There is the method for weaving of light triangle profile polyester fiber Yu tencel fiber color textile fabric |
| CN109537134A (en) * | 2018-11-30 | 2019-03-29 | 保定市天马衬布有限公司 | A kind of high-elastic lining cloth and preparation method thereof |
| CN110273213A (en) * | 2019-06-26 | 2019-09-24 | 义乌市金明针织有限公司 | A kind of high-strength composite terylene AB and preparation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103993399B (en) * | 2013-11-08 | 2016-05-18 | 浙江恒逸高新材料有限公司 | A kind of preparation method of ice-cold imitative numb metal yarn and application |
| CN105200596A (en) * | 2015-10-14 | 2015-12-30 | 上海八达纺织印染服装有限公司 | Spinning device for filament yarn with linen imitating effect and filament yarn processing method of spinning device |
| CN105316826A (en) * | 2015-10-24 | 2016-02-10 | 泰鑫化纤（中国）有限公司 | Heather-grey spun yarns capable of showing multiple black and white alternated and different-length patterns |
| CN105755612A (en) * | 2015-11-09 | 2016-07-13 | 厦门翔鹭化纤股份有限公司 | Cationic dacron composite flax-like fibers and preparation method of cationic dacron composite flax-like fibers |
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| CN105862148A (en) * | 2016-05-25 | 2016-08-17 | 浙江古纤道股份有限公司 | Processing technology of veneer multi-difference polyester fiber |
| CN106987914A (en) * | 2017-04-21 | 2017-07-28 | 常熟涤纶有限公司 | A kind of high network exempts to starch the processing technology of silk |
| CN109208148A (en) * | 2017-07-05 | 2019-01-15 | 上海水星家用纺织品股份有限公司 | There is the method for weaving of light triangle profile polyester fiber Yu tencel fiber color textile fabric |
| CN109537134A (en) * | 2018-11-30 | 2019-03-29 | 保定市天马衬布有限公司 | A kind of high-elastic lining cloth and preparation method thereof |
| CN110273213A (en) * | 2019-06-26 | 2019-09-24 | 义乌市金明针织有限公司 | A kind of high-strength composite terylene AB and preparation method thereof |
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