CN102674660A - Control method based on automatic molding control device of glass - Google Patents
Control method based on automatic molding control device of glass Download PDFInfo
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- CN102674660A CN102674660A CN2012101623104A CN201210162310A CN102674660A CN 102674660 A CN102674660 A CN 102674660A CN 2012101623104 A CN2012101623104 A CN 2012101623104A CN 201210162310 A CN201210162310 A CN 201210162310A CN 102674660 A CN102674660 A CN 102674660A
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Abstract
The invention discloses a control method based on an automatic molding control device of glass, belonging to the field of glass molding. The control method comprises the following step of transmitting instructions to a cylinder, a manipulator and a motor through a controller so as to realize automatic control of glass molding, and dripping detection is added, thereby improving the dripping accuracy and the glass molding efficiency; and in addition, safe self check is carried out on a glass molding machine, thereby improving the safety performance of glass molding.
Description
Technical field
The invention belongs to the glass ware forming field, particularly relate to a kind of control method based on glass automatic moulding gear.
Background technology
Develop rapidly along with world's opto-electronics; The small size lens are the demand sharp increase of aspherical optical element especially; Directly caused the demand growth of opticglass prefabricated part for precise compression molding-GOB material; Therefore produce the Fine Gob material that directly is used for precise compression molding, just become the problem that an existing realistic meaning has economic worth again.
The existing glass prefab adopts manually control moulding mostly; Complex operation and control are accurate inadequately; And in tear drop, especially be difficult to control; Very duplicate the situation of tear drop easily, so those skilled in the art are devoted to develop the control method based on glass automatic moulding gear that a kind of glass ware forming efficient is higher, have the tear drop detection.
Summary of the invention
Because the above-mentioned defective of prior art, technical problem to be solved by this invention provides the control method based on glass automatic moulding gear that a kind of glass ware forming efficient is higher, have the tear drop detection.
For realizing above-mentioned purpose, the invention provides a kind of control method based on glass automatic moulding gear, glass automatic moulding gear comprises unit; First output terminal of said unit connects the first input end of servoamplifier; First output terminal of said servoamplifier connects the input terminus of first stepper-motor; The output terminal of said first stepper-motor connects second input terminus of said servoamplifier; Second output terminal of said servoamplifier connects the first input end of said unit; Be set with first swivel joint on the output shaft of said first stepper-motor; On first swivel joint, be installed with first rotary disk; Second output terminal of said unit connects the signal input part of first cylinder; Be connected with first mechanical manipulator on said first cylinder; The 3rd output terminal of said unit connects the signal input part of said first mechanical manipulator; The 4th output terminal of said unit connects the signal input part of rotary cylinder; Said rotary cylinder is fixedly connected with the material receiving tube that is in tilted layout; The top suitable for reading of said material receiving tube is provided with the light curtain sensor; The output terminal of said smooth curtain sensor connects second input terminus of said unit;
The step that the unit tear drop detects;
Unit sends signal and makes first cylinder drive the step that first mechanical manipulator descends for first cylinder;
Unit sends signal and controls the step that first mechanical manipulator is drawn for first mechanical manipulator;
Unit sends signal and makes first cylinder drive the step that first mechanical manipulator rises for first cylinder;
Unit sends signal through servoamplifier and gives first stepper-motor; The step that the said first stepping driven by motor, first rotary disk rotates;
Unit sends signal and controls the step that first mechanical manipulator moves for first mechanical manipulator;
Unit sends signal and makes first cylinder drive the step that first mechanical manipulator descends for first cylinder;
Unit sends signal and controls the step that first mechanical manipulator discharges for first mechanical manipulator;
Unit sends signal and makes first cylinder drive the step that first mechanical manipulator rises for first cylinder;
Unit sends signal and controls the step that first mechanical manipulator resets for first mechanical manipulator;
Said tear drop detects and may further comprise the steps:
The light curtain sensor sends signal and gives unit; Unit sends signal and gives the rotation of rotary cylinder controls revolution cylinder; Rotary cylinder drives the material receiving tube rotation;
Unit sends signal and gives the rotation of rotary cylinder controls revolution cylinder; Rotary cylinder drives material receiving tube and resets.
Preferable, the 6th output terminal of said unit connects the input terminus of second stepper-motor through servoamplifier; The output terminal of said second stepper-motor connects the 3rd input terminus of said servoamplifier; Said second stepper-motor cools back rotating disk through the connection of second swivel joint;
The step that also comprises the stepping of unit controlled chilling rotary disk.
Preferable, the 7th output terminal of said unit also connects the signal input part of second cylinder; Be connected with second mechanical manipulator on said second cylinder; The 8th output terminal of said unit connects the signal input part of said second mechanical manipulator;
Further comprising the steps of:
Unit sends signal and makes second cylinder drive the step that second mechanical manipulator descends for second cylinder;
Unit sends signal and controls the step that second mechanical manipulator is drawn for second mechanical manipulator;
Unit sends signal and makes second cylinder drive the step that second mechanical manipulator rises for second cylinder;
Unit sends signal and controls the step that second mechanical manipulator moves for second mechanical manipulator;
Unit sends signal and controls the step that second cylinder drives the decline of second mechanical manipulator for second cylinder;
Unit sends signal and controls the step that second mechanical manipulator discharges for second mechanical manipulator;
Unit sends signal and controls the step that second cylinder drives the rising of second mechanical manipulator for second cylinder;
Unit sends signal and controls the step that second mechanical manipulator resets for second mechanical manipulator;
Owing to can control a plurality of rotary disks, cylinder and manipulator behavior, therefore can realize a series of automatic completion of moulding, cooling and the packing of glass, the complete automatic moulding of realizing glass.
Preferable, also comprise the step of said first stepper-motor of monitoring control devices and second stepper-motor, can improve the safety performance of glass automatic molder like this.
The invention has the beneficial effects as follows: the present invention is through brakingization feed glass automatic moulding; Have the tear drop measuring ability simultaneously; Improve the accuracy of tear drop, can realize the automatic forming of glass, improved the shaping efficiency of glass; Simultaneously can carry out safe self check, improve the safety performance of glass ware forming glass shaper.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the invention one.
Fig. 2 is the schematic flow sheet of the embodiment of the invention one.
Fig. 3 is the structural representation of the embodiment of the invention two.
Fig. 4 is the schematic flow sheet of the embodiment of the invention two.
Embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is described further:
Embodiment one: as shown in Figure 1, glass automatic moulding gear comprises unit 1, and said unit 1 adopts programmable logic controller, and first output terminal of said unit 1 connects the first input end of servoamplifier 2; First output terminal of said servoamplifier 2 connects the input terminus of first stepper-motor 3; The output terminal of said first stepper-motor 3 connects second input terminus of said servoamplifier 2; Second output terminal of said servoamplifier 2 connects the first input end of said unit 1; Be set with first swivel joint on the output shaft of said first stepper-motor 3; On first swivel joint, be installed with first rotary disk; Second output terminal of said unit 1 connects the signal input part of first cylinder 4; Be connected with first mechanical manipulator 5 on said first cylinder 4; The 3rd output terminal of said unit 1 connects the signal input part of said first mechanical manipulator 5; The 4th output terminal of said unit 1 connects the signal input part of rotary cylinder 6; Said rotary cylinder 6 is fixedly connected with the material receiving tube that is in tilted layout; The top suitable for reading of said material receiving tube is provided with light curtain sensor 7; The output terminal of said smooth curtain sensor 7 connects second input terminus of said unit 1.
As shown in Figure 2, a kind of control method based on glass automatic moulding gear may further comprise the steps:
During tear drop, light curtain sensor 7 has detected when expecting to pass the light curtain sensor, and light curtain sensor 7 sends signal and gives unit 1; Unit 1 sends signal and makes first cylinder 4 drive 5 declines of first mechanical manipulator for first cylinder 4; Unit 1 sends signal and draws prefab for first mechanical manipulator, 5 control mechanical manipulators 6; Unit 1 sends signal and makes first cylinder 4 drive 5 risings of first mechanical manipulator for first cylinder 4; Unit 1 sends signal through servoamplifier 2 and gives first stepper-motor 3; Said first stepper-motor 3 drives first rotary disk and rotates; Unit 1 sends signal and gives rotary cylinder 6 controls revolution cylinders 6 rotations; Rotary cylinder 6 drives the material receiving tube rotation; Unit 1 sends signal and gives rotary cylinder 6 controls revolution cylinders 6 rotations; Rotary cylinder 6 drives material receiving tube and resets, and unit 1 sends signal and moves for first mechanical manipulator, 5 controls, first mechanical manipulator; When first mechanical manipulator 5 moved to desired location, unit 1 sent signal and makes first cylinder 4 drive 5 declines of first mechanical manipulator for first cylinder 4; Unit 1 sends signal and discharges the prefab of drawing just now for first mechanical manipulator, 5 controls, first mechanical manipulator 5; First mechanical manipulator 5 is transferred to moulding prefabricated in the mould and is cooled back on the rotating disk, and unit 1 sends signal and makes first cylinder 4 drive 5 risings of first mechanical manipulator for first cylinder 4; Unit 1 sends signal and resets so that carry out next step action for first mechanical manipulator, 5 controls, first mechanical manipulator 5; Judge whether then and need work on; When needs work on, get back to tear drop and detect continuation execution downwards; Detect step owing to added tear drop, overcome the great difficult problem of glass ware forming tear drop control difficulty, improved working efficiency.
Embodiment two: present embodiment and embodiment one are basic identical, and different is: as shown in Figure 3, the 6th output terminal of said unit 1 connects the input terminus of second stepper-motor 8 through servoamplifier 2; The output terminal of said second stepper-motor 8 connects the 3rd input terminus of said servoamplifier 2; Said second stepper-motor 8 cools back rotating disk through the connection of second swivel joint; The 7th output terminal of said unit 1 connects the signal input part of second cylinder 9; Be connected with second mechanical manipulator 10 on said second cylinder 9; The 8th output terminal of said unit 1 connects the signal input part of said second mechanical manipulator 10.
First mechanical manipulator 5 is transferred to moulding prefabricated in the mould and is cooled back on the rotating disk; Different is; Further comprising the steps of: unit 1 sends signal and is cooled back rotating disk controlled chilling rotary disk in the setting-up time stepping, and unit 1 sends signal and second cylinder, 9 drives, second mechanical manipulator 10 descended for second cylinder 9; Unit 1 sends signal and draws the prefab of cooling rotary disk for second mechanical manipulator, 10 controls, second mechanical manipulator 10; Unit 1 sends signal and makes second cylinder 9 drive 10 risings of second mechanical manipulator for second cylinder 9; Unit 1 sends signal and moves for second mechanical manipulator, 10 controls, second mechanical manipulator 10; Unit 1 sends signal and drives 10 declines of second mechanical manipulator for second cylinder, 9 controls, second cylinder 9; Unit 1 sends signal and discharges prefab to packing station for second mechanical manipulator, 10 controls, second mechanical manipulator 10; Unit 1 sends signal and drives 10 risings of second mechanical manipulator for second cylinder, 9 controls, second cylinder 9; Unit 1 sends signal and resets for second mechanical manipulator, 10 controls, second mechanical manipulator 10, can realize that like this moulding, cooling and the automated package of glass generates, and has significantly improved formation efficiency.
Embodiment three: present embodiment and embodiment two are basic identical; Different is: the step that also comprises unit 1 said first stepper-motor 3 of monitoring and second stepper-motor 8; Unit 1 receives first stepper-motors 3 and the signal that second stepper-motor 8 feeds back through servoamplifier 2, monitors first stepper-motor 3, second stepper-motor 8, first rotary disk and cools back the states such as travel position, runtime and travelling speed of rotating disk.
More than describe preferred embodiment of the present invention in detail.Should be appreciated that those of ordinary skill in the art need not creative work and just can design according to the present invention make many modifications and variation.Therefore, all technician in the art all should be in the determined protection domain by claims under this invention's idea on the basis of existing technology through the available technical scheme of logical analysis, reasoning, or a limited experiment.
Claims (4)
1. control method based on glass automatic moulding gear, glass automatic moulding gear comprises unit (1); First output terminal of said unit (1) connects the first input end of servoamplifier (2); First output terminal of said servoamplifier (2) connects the input terminus of first stepper-motor (3); The output terminal of said first stepper-motor (3) connects second input terminus of said servoamplifier (2); Second output terminal of said servoamplifier (2) connects the first input end of said unit (1); Be set with first swivel joint on the output shaft of said first stepper-motor (3); On first swivel joint, be installed with first rotary disk; Second output terminal of said unit (1) connects the signal input part of first cylinder (4); Be connected with first mechanical manipulator (5) on said first cylinder (4); The 3rd output terminal of said unit (1) connects the signal input part of said first mechanical manipulator (5); The 4th output terminal of said unit (1) connects the signal input part of rotary cylinder (6); Said rotary cylinder (6) is fixedly connected with the material receiving tube that is in tilted layout; The top suitable for reading of said material receiving tube is provided with light curtain sensor (7); The output terminal of said smooth curtain sensor (7) connects second input terminus of said unit (1);
It is characterized in that may further comprise the steps:
The step that tear drop detects;
Unit (1) sends signal and makes first cylinder (4) drive the step that first mechanical manipulator (5) descends for first cylinder (4);
Unit (1) sends the step that signal draws for first mechanical manipulator (5) control first mechanical manipulator (5);
Unit (1) sends signal and makes first cylinder (4) drive the step that first mechanical manipulator (5) rises for first cylinder (4);
Unit (1) sends signal through servoamplifier (2) and gives first stepper-motor (3); Said first stepper-motor (3) drives the step that first rotary disk rotates;
Unit (1) sends signal and gives first mechanical manipulator (5) the control step that first mechanical manipulator moves;
Unit (1) sends signal and makes first cylinder (4) drive the step that first mechanical manipulator (5) descends for first cylinder (4);
Unit (1) sends the step that signal discharges for first mechanical manipulator (5) control first mechanical manipulator (5);
Unit (1) sends signal and makes first cylinder (4) drive the step that first mechanical manipulator (5) rises for first cylinder (4);
Unit (1) sends the step that signal resets for first mechanical manipulator (5) control first mechanical manipulator (5);
Said tear drop detects and may further comprise the steps:
Light curtain sensor (7) sends signal and gives unit (1); Unit (1) sends signal and gives rotary cylinder (6) controls revolution cylinder (6) rotation; Rotary cylinder (6) drives the material receiving tube rotation;
Unit (1) sends signal and gives rotary cylinder (6) controls revolution cylinder (6) rotation; Rotary cylinder (6) drives material receiving tube and resets.
2. the control method based on glass automatic moulding gear as claimed in claim 1 is characterized in that:
The 6th output terminal of said unit (1) connects the input terminus of second stepper-motor (8) through servoamplifier (2); The output terminal of said second stepper-motor (8) connects the 3rd input terminus of said servoamplifier (2); Said second stepper-motor (8) is connected with through second swivel joint and cools back rotating disk;
Comprise that also unit (1) sends signal through servoamplifier (2) and gives second stepper-motor (8); Said second stepper-motor (8) drives the step that cools back the rotating disk stepping.
3. according to claim 1 or claim 2 control method based on glass automatic moulding gear, it is characterized in that: the 7th output terminal of said unit (1) connects the signal input part of second cylinder (9); Be connected with second mechanical manipulator (10) on said second cylinder (9); The 8th output terminal of said unit (1) connects the signal input part of said second mechanical manipulator (10);
Further comprising the steps of:
Unit (1) sends signal and makes second cylinder (9) drive the step that second mechanical manipulator (13) descends for second cylinder (9);
Unit (1) sends the step that signal draws for second mechanical manipulator (10) control second mechanical manipulator (10);
Unit (1) sends signal and makes second cylinder (9) drive the step that second mechanical manipulator (10) rises for second cylinder (9);
Unit (1) sends the step that signal moves for second mechanical manipulator (10) control second mechanical manipulator (10);
Unit (1) sends signal and drives the step that second mechanical manipulator (10) descends for second cylinder (9) control second cylinder (9);
Unit (1) sends the step that signal discharges for second mechanical manipulator (10) control second mechanical manipulator (10);
Unit (1) sends signal and drives the step that second mechanical manipulator (10) rises for second cylinder (9) control second cylinder (9);
Unit (1) sends the step that signal resets for second mechanical manipulator (10) control second mechanical manipulator (10).
4. the control method based on glass automatic moulding gear as claimed in claim 3 is characterized in that: the step that also comprises unit (1) monitoring said first stepper-motor (3) and second stepper-motor (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210162310.4A CN102674660B (en) | 2012-05-23 | 2012-05-23 | Control method based on automatic molding control device of glass |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210162310.4A CN102674660B (en) | 2012-05-23 | 2012-05-23 | Control method based on automatic molding control device of glass |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102674660A true CN102674660A (en) | 2012-09-19 |
| CN102674660B CN102674660B (en) | 2014-06-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210162310.4A Expired - Fee Related CN102674660B (en) | 2012-05-23 | 2012-05-23 | Control method based on automatic molding control device of glass |
Country Status (1)
| Country | Link |
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| CN (1) | CN102674660B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110922038A (en) * | 2019-12-20 | 2020-03-27 | 建德市帝华饰品有限公司 | Glass kettle mouth glass titrates machine |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0603010A2 (en) * | 1992-12-18 | 1994-06-22 | Emhart Glass Machinery Investments Inc. | Machine for forming glass containers |
| EP0668248A2 (en) * | 1994-02-18 | 1995-08-23 | BOTTERO S.p.A. | Plant for forming glass articles |
| CN1203199A (en) * | 1997-04-21 | 1998-12-30 | 欧文斯-布洛克威玻璃容器有限公司 | Gob arrival timing in individual section bottle making machine glassware forming system |
| CN1045941C (en) * | 1993-05-24 | 1999-10-27 | 欧文斯-布洛克威玻璃容器有限公司 | Servo controlled glass gob distributor |
| EP1050514A1 (en) * | 1999-05-06 | 2000-11-08 | BDF Boscato & Dalla Fontana Spa | Plunger mechanism for the pressing of gobs of molten glass in the blank mould of an I.S. machine for the production of hollow ware |
| WO2003016227A1 (en) * | 2001-08-14 | 2003-02-27 | Siemens Aktiengesellschaft | Device and method for regulating and/or controlling at least one feeder unit of a glass-forming machine |
| JP2009298674A (en) * | 2008-06-17 | 2009-12-24 | Konica Minolta Opto Inc | Production device for molten glass microdrop, method for producing the same, production device for glass gob, method for producing the same, production device for glass molded body and method for producing the same |
-
2012
- 2012-05-23 CN CN201210162310.4A patent/CN102674660B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0603010A2 (en) * | 1992-12-18 | 1994-06-22 | Emhart Glass Machinery Investments Inc. | Machine for forming glass containers |
| CN1045941C (en) * | 1993-05-24 | 1999-10-27 | 欧文斯-布洛克威玻璃容器有限公司 | Servo controlled glass gob distributor |
| EP0668248A2 (en) * | 1994-02-18 | 1995-08-23 | BOTTERO S.p.A. | Plant for forming glass articles |
| CN1203199A (en) * | 1997-04-21 | 1998-12-30 | 欧文斯-布洛克威玻璃容器有限公司 | Gob arrival timing in individual section bottle making machine glassware forming system |
| EP1050514A1 (en) * | 1999-05-06 | 2000-11-08 | BDF Boscato & Dalla Fontana Spa | Plunger mechanism for the pressing of gobs of molten glass in the blank mould of an I.S. machine for the production of hollow ware |
| WO2003016227A1 (en) * | 2001-08-14 | 2003-02-27 | Siemens Aktiengesellschaft | Device and method for regulating and/or controlling at least one feeder unit of a glass-forming machine |
| JP2009298674A (en) * | 2008-06-17 | 2009-12-24 | Konica Minolta Opto Inc | Production device for molten glass microdrop, method for producing the same, production device for glass gob, method for producing the same, production device for glass molded body and method for producing the same |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110922038A (en) * | 2019-12-20 | 2020-03-27 | 建德市帝华饰品有限公司 | Glass kettle mouth glass titrates machine |
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| Publication number | Publication date |
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| CN102674660B (en) | 2014-06-11 |
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Granted publication date: 20140611 Termination date: 20160523 |