CN102674660B - Control method based on automatic molding control device of glass - Google Patents
Control method based on automatic molding control device of glass Download PDFInfo
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- CN102674660B CN102674660B CN201210162310.4A CN201210162310A CN102674660B CN 102674660 B CN102674660 B CN 102674660B CN 201210162310 A CN201210162310 A CN 201210162310A CN 102674660 B CN102674660 B CN 102674660B
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Abstract
The invention discloses a control method based on an automatic molding control device of glass, belonging to the field of glass molding. The control method comprises the following step of transmitting instructions to a cylinder, a manipulator and a motor through a controller so as to realize automatic control of glass molding, and dripping detection is added, thereby improving the dripping accuracy and the glass molding efficiency; and in addition, safe self check is carried out on a glass molding machine, thereby improving the safety performance of glass molding.
Description
Technical field
The invention belongs to glass ware forming field, particularly relate to a kind of control method based on glass automatic moulding control device.
Background technology
Along with the develop rapidly of world's opto-electronics, small size lens are the demand sharp increase of aspherical optical element especially, directly cause the demand growth of opticglass prefabricated part for precise compression molding-GOB material, therefore produce the Fine Gob material that is directly used in precise compression molding, just becoming an existing realistic meaning has again the problem of economic worth.
Existing gas preform mostly adopts and manually controls moulding, complex operation and control are accurate not, and in tear drop, be especially difficult to control, very easily duplicate the situation of tear drop, therefore those skilled in the art are devoted to develop a kind of glass ware forming efficiency control method based on glass automatic moulding control device higher, that detect with tear drop.
Summary of the invention
Because the above-mentioned defect of prior art, technical problem to be solved by this invention is to provide a kind of glass ware forming efficiency control method based on glass automatic moulding control device higher, that detect with tear drop.
For achieving the above object, the invention provides a kind of control method based on glass automatic moulding control device, glass automatic moulding control device comprises controller; The first output terminal of described controller connects the first input end of servoamplifier; The first output terminal of described servoamplifier connects the input terminus of the first stepper-motor; The output terminal of described the first stepper-motor connects the second input terminus of described servoamplifier; The second output terminal of described servoamplifier connects the first input end of described controller; On the output shaft of described the first stepper-motor, be set with the first swivel joint; On the first swivel joint, be installed with the first rotary disk; The second output terminal of described controller connects the signal input part of the first cylinder; On described the first cylinder, be connected with the first mechanical manipulator; The 3rd output terminal of described controller connects the signal input part of described the first mechanical manipulator; The 4th output terminal of described controller connects the signal input part of rotary cylinder; Described rotary cylinder is fixedly connected with the material receiving tube being in tilted layout; The top suitable for reading of described material receiving tube is provided with picking sensor; The output terminal of described picking sensor connects the second input terminus of described controller;
The step that controller tear drop detects;
Controller sends a signal to the step that the first cylinder makes the first cylinder drive the first mechanical manipulator to decline;
Controller sends a signal to the step that first manipulator control the first mechanical manipulator is drawn;
Controller sends a signal to the step that the first cylinder makes the first cylinder drive the first mechanical manipulator to rise;
Controller sends a signal to the first stepper-motor by servoamplifier; The step that described first stepping driven by motor the first rotary disk rotates;
Controller sends a signal to the step that first manipulator control the first mechanical manipulator moves;
Controller sends a signal to the step that the first cylinder makes the first cylinder drive the first mechanical manipulator to decline;
Controller sends a signal to the step that first manipulator control the first mechanical manipulator discharges;
Controller sends a signal to the step that the first cylinder makes the first cylinder drive the first mechanical manipulator to rise;
Controller sends a signal to the step that first manipulator control the first mechanical manipulator resets;
Described tear drop detects and comprises the following steps:
Picking sensor sends signal to controller; Controller sends a signal to the rotation of rotary cylinder control rotary cylinder; Rotary cylinder drives material receiving tube rotation;
Controller sends a signal to the rotation of rotary cylinder control rotary cylinder; Rotary cylinder drives material receiving tube to reset.
Preferably, the 6th output terminal of described controller connects the input terminus of the second stepper-motor by servoamplifier; The output terminal of described the second stepper-motor connects the 3rd input terminus of described servoamplifier; Described the second stepper-motor is connected and is cooled back rotating disk by the second swivel joint;
Also comprise that controller control cools back the step of rotating disk stepping.
Preferably, the 7th output terminal of described controller also connects the signal input part of the second cylinder; On described the second cylinder, be connected with the second mechanical manipulator; The 8th output terminal of described controller connects the signal input part of described the second mechanical manipulator;
Further comprising the steps of:
Controller sends a signal to the step that the second cylinder makes the second cylinder drive the second mechanical manipulator to decline;
Controller sends a signal to the step that second manipulator control the second mechanical manipulator is drawn;
Controller sends a signal to the step that the second cylinder makes the second cylinder drive the second mechanical manipulator to rise;
Controller sends a signal to the step that second manipulator control the second mechanical manipulator moves;
Controller sends a signal to the step that second cylinder control the second cylinder drives the second mechanical manipulator to decline;
Controller sends a signal to the step that second manipulator control the second mechanical manipulator discharges;
Controller sends a signal to the step that second cylinder control the second cylinder drives the second mechanical manipulator to rise;
Controller sends a signal to the step that second manipulator control the second mechanical manipulator resets;
Owing to can controlling multiple rotary disks, cylinder and manipulator behavior, therefore can realize a series ofly automatically completing of the moulding of glass, cooling and packaging, the complete automatic moulding of realizing glass.
Preferably, also comprise the step of the first stepper-motor and the second stepper-motor described in monitoring control devices, can improve like this safety performance of glass automatic molder.
The invention has the beneficial effects as follows: the present invention controls glass automatic moulding by brakingization, simultaneously with tear drop measuring ability, improve the accuracy of tear drop, can realize the automatic forming of glass, improve the shaping efficiency of glass, can carry out safe self-inspection to glass shaper, improved the safety performance of glass ware forming simultaneously.
Brief description of the drawings
Fig. 1 is the structural representation of the embodiment of the present invention one.
Fig. 2 is the schematic flow sheet of the embodiment of the present invention one.
Fig. 3 is the structural representation of the embodiment of the present invention two.
Fig. 4 is the schematic flow sheet of the embodiment of the present invention two.
Embodiment
Below in conjunction with drawings and Examples, the invention will be further described:
Embodiment mono-: as shown in Figure 1, glass automatic moulding control device comprises controller 1, and described controller 1 adopts programmable logic controller, the first output terminal of described controller 1 connects the first input end of servoamplifier 2; The first output terminal of described servoamplifier 2 connects the input terminus of the first stepper-motor 3; The output terminal of described the first stepper-motor 3 connects the second input terminus of described servoamplifier 2; The second output terminal of described servoamplifier 2 connects the first input end of described controller 1; On the output shaft of described the first stepper-motor 3, be set with the first swivel joint; On the first swivel joint, be installed with the first rotary disk; The second output terminal of described controller 1 connects the signal input part of the first cylinder 4; On described the first cylinder 4, be connected with the first mechanical manipulator 5; The 3rd output terminal of described controller 1 connects the signal input part of described the first mechanical manipulator 5; The 4th output terminal of described controller 1 connects the signal input part of rotary cylinder 6; Described rotary cylinder 6 is fixedly connected with the material receiving tube being in tilted layout; The top suitable for reading of described material receiving tube is provided with picking sensor 7; The output terminal of described picking sensor 7 connects the second input terminus of described controller 1.
As shown in Figure 2, a kind of control method based on glass automatic moulding control device, comprises the following steps:
When tear drop, when picking sensor 7 has detected material through picking sensor, picking sensor 7 sends signal to controller 1; Controller 1 sends a signal to the first cylinder 4 makes the first cylinder 4 drive the first mechanical manipulator 5 to decline; Controller 1 sends a signal to the first mechanical manipulator 5 and controls the first mechanical manipulator 5 and draw prefabricated component; Controller 1 sends a signal to the first cylinder 4 makes the first cylinder 4 drive the first mechanical manipulator 5 to rise; Controller 1 sends a signal to the first stepper-motor 3 by servoamplifier 2; Described the first stepper-motor 3 drives the first rotary disk to rotate; Controller 1 sends a signal to rotary cylinder 6 and controls rotary cylinder 6 and rotate; Rotary cylinder 6 drives material receiving tube rotation; Controller 1 sends a signal to rotary cylinder 6 and controls rotary cylinder 6 and rotate; Rotary cylinder 6 drives material receiving tube to reset, and controller 1 sends a signal to the first mechanical manipulator 5 and controls the first mechanical manipulator and move; In the time that the first mechanical manipulator 5 moves to desired location, controller 1 sends a signal to the first cylinder 4 makes the first cylinder 4 drive the first mechanical manipulator 5 to decline; Controller 1 sends a signal to the first mechanical manipulator 5 and controls the first mechanical manipulator 5 and discharge just now the prefabricated component of drawing; The first mechanical manipulator 5 is transferred to and is cooled back on rotating disk moulding prefabricated in mould, and controller 1 sends a signal to the first cylinder 4 makes the first cylinder 4 drive the first mechanical manipulator 5 to rise; Controller 1 sends a signal to the first mechanical manipulator 5 and controls the first mechanical manipulator 5 and reset to carry out next step action, then judge whether to work on, in the time that needs work on, get back to tear drop and detect continuation execution downwards, owing to having added tear drop detecting step, the great difficult problem that has overcome glass ware forming tear drop control difficulty, has improved working efficiency.
Embodiment bis-: the present embodiment and embodiment mono-are basic identical, and difference is: as shown in Figure 3, the 6th output terminal of described controller 1 connects the input terminus of the second stepper-motor 8 by servoamplifier 2; The output terminal of described the second stepper-motor 8 connects the 3rd input terminus of described servoamplifier 2; Described the second stepper-motor 8 is connected and is cooled back rotating disk by the second swivel joint; The 7th output terminal of described controller 1 connects the signal input part of the second cylinder 9; On described the second cylinder 9, be connected with the second mechanical manipulator 10; The 8th output terminal of described controller 1 connects the signal input part of described the second mechanical manipulator 10.
The first mechanical manipulator 5 is transferred to and is cooled back on rotating disk moulding prefabricated in mould, difference is, further comprising the steps of: controller 1 sends a signal to and cools back rotating disk control and cool back rotating disk in setting-up time stepping, and controller 1 sends a signal to the second cylinder 9 makes the second cylinder 9 drive the second mechanical manipulator 10 to decline, controller 1 sends a signal to the second mechanical manipulator 10 controls the second mechanical manipulator 10 and draws the prefabricated component of cooling rotary disk, controller 1 sends a signal to the second cylinder 9 makes the second cylinder 9 drive the second mechanical manipulator 10 to rise, controller 1 sends a signal to the second mechanical manipulator 10 and controls the second mechanical manipulator 10 and move, controller 1 sends a signal to the second cylinder 9 and controls the second cylinder 9 and drive the second mechanical manipulator 10 to decline, controller 1 sends a signal to the second mechanical manipulator 10 and controls the second mechanical manipulator 10 and discharge prefabricated component to packing station, controller 1 sends a signal to the second cylinder 9 and controls the second cylinder 9 and drive the second mechanical manipulator 10 to rise, controller 1 sends a signal to the second mechanical manipulator 10 and controls the second mechanical manipulator 10 and reset, can realize like this moulding of glass, cooling and automated package generates, significantly improve formation efficiency.
Embodiment tri-: the present embodiment and embodiment bis-are basic identical, difference is: also comprise that controller 1 monitors the step of described the first stepper-motor 3 and the second stepper-motor 8, controller 1 receives by servoamplifier 2 signal that the first stepper-motor 3 and the second stepper-motor 8 feed back, monitoring the first stepper-motor 3, the second stepper-motor 8, the first rotary disk and cool back the state such as travel position, runtime and travelling speed of rotating disk.
More than describe preferred embodiment of the present invention in detail.Should be appreciated that those of ordinary skill in the art just can design according to the present invention make many modifications and variations without creative work.Therefore, all technician in the art, all should be in by the determined protection domain of claims under this invention's idea on the basis of existing technology by the available technical scheme of logical analysis, reasoning, or a limited experiment.
Claims (4)
1. the control method based on glass automatic moulding control device, glass automatic moulding control device comprises controller (1); The first output terminal of described controller (1) connects the first input end of servoamplifier (2); The first output terminal of described servoamplifier (2) connects the input terminus of the first stepper-motor (3); The output terminal of described the first stepper-motor (3) connects the second input terminus of described servoamplifier (2); The second output terminal of described servoamplifier (2) connects the first input end of described controller (1); On the output shaft of described the first stepper-motor (3), be set with the first swivel joint; On the first swivel joint, be installed with the first rotary disk; The second output terminal of described controller (1) connects the signal input part of the first cylinder (4); On described the first cylinder (4), be connected with the first mechanical manipulator (5); The 3rd output terminal of described controller (1) connects the signal input part of described the first mechanical manipulator (5); The 4th output terminal of described controller (1) connects the signal input part of rotary cylinder (6); Described rotary cylinder (6) is fixedly connected with the material receiving tube being in tilted layout; The top suitable for reading of described material receiving tube is provided with picking sensor (7); The output terminal of described picking sensor (7) connects the second input terminus of described controller (1);
It is characterized in that comprising the following steps:
The step that tear drop detects;
Controller (1) sends a signal to the step that the first cylinder (4) makes the first cylinder (4) drive the first mechanical manipulator (5) to decline;
Controller (1) sends a signal to the first mechanical manipulator (5) and controls the step that the first mechanical manipulator (5) is drawn;
Controller (1) sends a signal to the step that the first cylinder (4) makes the first cylinder (4) drive the first mechanical manipulator (5) to rise;
Controller (1) sends a signal to the first stepper-motor (3) by servoamplifier (2); The step that described the first stepper-motor (3) drives the first rotary disk to rotate;
Controller (1) sends a signal to the first mechanical manipulator (5) and controls the step that the first mechanical manipulator moves;
Controller (1) sends a signal to the step that the first cylinder (4) makes the first cylinder (4) drive the first mechanical manipulator (5) to decline;
Controller (1) sends a signal to the first mechanical manipulator (5) and controls the step that the first mechanical manipulator (5) discharges;
Controller (1) sends a signal to the step that the first cylinder (4) makes the first cylinder (4) drive the first mechanical manipulator (5) to rise;
Controller (1) sends a signal to the first mechanical manipulator (5) and controls the step that the first mechanical manipulator (5) resets;
Described tear drop detects and comprises the following steps:
Picking sensor (7) sends signal to controller (1); Controller (1) sends a signal to rotary cylinder (6) and controls rotary cylinder (6) rotation; Rotary cylinder (6) drives material receiving tube rotation;
Controller (1) sends a signal to rotary cylinder (6) and controls rotary cylinder (6) rotation; Rotary cylinder (6) drives material receiving tube to reset.
2. the control method based on glass automatic moulding control device as claimed in claim 1, is characterized in that:
The 6th output terminal of described controller (1) connects the input terminus of the second stepper-motor (8) by servoamplifier (2); The output terminal of described the second stepper-motor (8) connects the 3rd input terminus of described servoamplifier (2); Described the second stepper-motor (8) is connected with and is cooled back rotating disk by the second swivel joint;
Also comprise that controller (1) sends a signal to the second stepper-motor (8) by servoamplifier (2); Described the second stepper-motor (8) drives the step that cools back rotating disk stepping.
3. the control method based on glass automatic moulding control device as claimed in claim 1 or 2, is characterized in that: the 7th output terminal of described controller (1) connects the signal input part of the second cylinder (9); On described the second cylinder (9), be connected with the second mechanical manipulator (10); The 8th output terminal of described controller (1) connects the signal input part of described the second mechanical manipulator (10);
Further comprising the steps of:
Controller (1) sends a signal to the step that the second cylinder (9) makes the second cylinder (9) drive the second mechanical manipulator (10) to decline;
Controller (1) sends a signal to the second mechanical manipulator (10) and controls the step that the second mechanical manipulator (10) is drawn;
Controller (1) sends a signal to the step that the second cylinder (9) makes the second cylinder (9) drive the second mechanical manipulator (10) to rise;
Controller (1) sends a signal to the second mechanical manipulator (10) and controls the mobile step of the second mechanical manipulator (10);
Controller (1) sends a signal to the second cylinder (9) and controls the step that the second cylinder (9) drives the second mechanical manipulator (10) to decline;
Controller (1) sends a signal to the second mechanical manipulator (10) and controls the step that the second mechanical manipulator (10) discharges;
Controller (1) sends a signal to the second cylinder (9) and controls the step that the second cylinder (9) drives the second mechanical manipulator (10) to rise;
Controller (1) sends a signal to the second mechanical manipulator (10) and controls the step that the second mechanical manipulator (10) resets.
4. the control method based on glass automatic moulding control device as claimed in claim 3, is characterized in that: also comprise that controller (1) monitors the step of described the first stepper-motor (3) and the second stepper-motor (8).
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CN201210162310.4A CN102674660B (en) | 2012-05-23 | 2012-05-23 | Control method based on automatic molding control device of glass |
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CN201210162310.4A CN102674660B (en) | 2012-05-23 | 2012-05-23 | Control method based on automatic molding control device of glass |
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CN102674660A CN102674660A (en) | 2012-09-19 |
CN102674660B true CN102674660B (en) | 2014-06-11 |
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CN201210162310.4A Expired - Fee Related CN102674660B (en) | 2012-05-23 | 2012-05-23 | Control method based on automatic molding control device of glass |
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CN110922038A (en) * | 2019-12-20 | 2020-03-27 | 建德市帝华饰品有限公司 | Glass kettle mouth glass titrates machine |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0603010A2 (en) * | 1992-12-18 | 1994-06-22 | Emhart Glass Machinery Investments Inc. | Machine for forming glass containers |
EP0668248A2 (en) * | 1994-02-18 | 1995-08-23 | BOTTERO S.p.A. | Plant for forming glass articles |
CN1203199A (en) * | 1997-04-21 | 1998-12-30 | 欧文斯-布洛克威玻璃容器有限公司 | Gob arrival timing in individual section bottle making machine glassware forming system |
CN1045941C (en) * | 1993-05-24 | 1999-10-27 | 欧文斯-布洛克威玻璃容器有限公司 | Servo controlled glass gob distributor |
EP1050514A1 (en) * | 1999-05-06 | 2000-11-08 | BDF Boscato & Dalla Fontana Spa | Plunger mechanism for the pressing of gobs of molten glass in the blank mould of an I.S. machine for the production of hollow ware |
WO2003016227A1 (en) * | 2001-08-14 | 2003-02-27 | Siemens Aktiengesellschaft | Device and method for regulating and/or controlling at least one feeder unit of a glass-forming machine |
JP2009298674A (en) * | 2008-06-17 | 2009-12-24 | Konica Minolta Opto Inc | Production device for molten glass microdrop, method for producing the same, production device for glass gob, method for producing the same, production device for glass molded body and method for producing the same |
-
2012
- 2012-05-23 CN CN201210162310.4A patent/CN102674660B/en not_active Expired - Fee Related
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0603010A2 (en) * | 1992-12-18 | 1994-06-22 | Emhart Glass Machinery Investments Inc. | Machine for forming glass containers |
CN1045941C (en) * | 1993-05-24 | 1999-10-27 | 欧文斯-布洛克威玻璃容器有限公司 | Servo controlled glass gob distributor |
EP0668248A2 (en) * | 1994-02-18 | 1995-08-23 | BOTTERO S.p.A. | Plant for forming glass articles |
CN1203199A (en) * | 1997-04-21 | 1998-12-30 | 欧文斯-布洛克威玻璃容器有限公司 | Gob arrival timing in individual section bottle making machine glassware forming system |
EP1050514A1 (en) * | 1999-05-06 | 2000-11-08 | BDF Boscato & Dalla Fontana Spa | Plunger mechanism for the pressing of gobs of molten glass in the blank mould of an I.S. machine for the production of hollow ware |
WO2003016227A1 (en) * | 2001-08-14 | 2003-02-27 | Siemens Aktiengesellschaft | Device and method for regulating and/or controlling at least one feeder unit of a glass-forming machine |
JP2009298674A (en) * | 2008-06-17 | 2009-12-24 | Konica Minolta Opto Inc | Production device for molten glass microdrop, method for producing the same, production device for glass gob, method for producing the same, production device for glass molded body and method for producing the same |
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