CN102653865A - Large super-wide metal pattern etching machine - Google Patents
Large super-wide metal pattern etching machine Download PDFInfo
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- CN102653865A CN102653865A CN2011102487117A CN201110248711A CN102653865A CN 102653865 A CN102653865 A CN 102653865A CN 2011102487117 A CN2011102487117 A CN 2011102487117A CN 201110248711 A CN201110248711 A CN 201110248711A CN 102653865 A CN102653865 A CN 102653865A
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Abstract
The invention discloses a large super-wide metal pattern etching machine, and relates to the fields of floor industry, furniture board industry, artificial leather industry, elevator plate industry, door panel mold industry, electronic plate making industry, billboard industry and other metal material surface pattern chemical etching processing industry. The combined spray rod type super-wide metal pattern etching machine comprises an equipment box body (1), a lifting door window piece (2), a processed piece supporting wheel (3), a combined spray rod (4), a moving machine (5), a driving motor (6), a liquid storage tank (7), a control valve (8), a liquid pump (9), a heating pipe (10), a blowing and sucking machine (11), an automatic control box (12) and the like. The combined spray rod type super-wide metal pattern etching machine solves the problems of high environmental pollution, poor product quality, low production efficiency and high labor intensity in conventional manual operation, and also solves the problems of large size, complexity in manufacturing, high manufacturing cost, difficulty in maintenance, poor production applicability and the like of the conventional automatic etching equipment.
Description
Technical field
It is floor industry, furniture-plates industry, imitation leather industry, elevator plate industry that large-scale ultra wide format metal pattern etching machine relates to the field, door-plate mould industry, electronics plate-making industry, Advertisement label industry and other metal material surface decorative pattern chemical treatment processing industry.
Background technology
Knurling mould and stainless steel decoration flower card that composite floor board, furniture-plates, door trim panels, imitation leather use, electronics plate-making industry, Advertisement label and other metal material surface decorative pattern chemical treatment processing all be unable to do without this processing technology of chemical milling.Existing three kinds of main processing modes, the one, simple and crude manual mode of operation all adopts manual type that chemical etching liquor is directly watered pouring and on workpiece, carries out etching and processing; This kind method is more common in the processing processing of Advertisement label and door-plate die industry; These industries are not too high to the product surface coherence request, and output is little, and product specification differs; Adding man-hour is main random big with the range estimation, does not have production standard basically.The 2nd, directly workpiece all is impregnated in the chemical etching liquor and goes; Process with the mode of rocking chemical etching liquor and workpiece again; This method is more common in the processing processing of die industries such as composite floor board decorative sheet leather, and this series products is adding man-hour to product etch depth coherence request height, and turnout neither be very big; But specification is relatively more consistent, and mostly product is the large piece of ultra wide format.Because of its processing mode need all drop into workpiece in the etching solution, will protect not needing etched part during operation, so add man-hour, time-consuming taking a lot of work.More than two kinds of modes all can only manual operations, production process is cumbersome, labour intensity is big, contaminate environment is big, wastage of material is many, energy efficiency of equipment difference etc., but the low less investment of equipment cost, most producers are leveraged to the present always.The 3rd, adopt the high mechanical transfer channel-type spray etching mode of level of automation, the working fluid back of heating is formed an effectively spray zone with the shower nozzle of electric pump pressurization back through serial arrangement, let mode that workpiece moves through machinery in the certain hour scope, effectively spray the zone again and accomplish processing through big area; This kind equipment is more common in big, the single processing enterprise of product specification of metal etch batch, like processing enterprises such as metal electric gangboard decorative sheet and electronics plate-making, also has advertisement, decoration and the die production enterprise of minute quantity to use; The quality product that this kind equipment etching is come out is high, can form the batch process of same specification, and equipment contaminate is few; But equipment volume is too complicated huge, different according to machining functions and level of automation, and whole production line is equivalent to the converted products area more than more than ten times; This equipment claimed plant area is big; Device fabrication is complicated, drops into costliness, and running cost is high;, processing output can't bring into play its functions of use when lacking the inconsistent product of product specification; Cause plant factor low, the production range applicable surface is narrow, and particularly equipment input height can't bear most medium-sized and small enterprises.
Summary of the invention
Large-scale ultra wide format metal pattern etching machine has mainly adopted with the time and has changed spatial brand-new design theory; The continual spray mode that seesaws of tens nozzles of combining of creationary usefulness, the spray mode of the hundreds of stationary arrangement formula nozzle battle array in the replacement existing installation.That is to say that present equipment all is workpiece motion spray, is nozzle motion spray mode and we adopt.The etching machine that the restriction that just can break through equipment with this spray mode can be made the excess of export wide format comes; Strive to this mentality of designing we in the spray bar design and installation clocklike more than 50 nozzle and air knife; These nozzles, liquid-storing box, valve, liquid absorbing pump and heating tube have been formed a round-robin etching and processing body, by heating tube etching solution have been heated earlier; Spraying etching solution on the workpiece with electric pump electricity valve process transmission pipeline and nozzle then flow back in the liquid-storing box automatically; Mix different liquid-storing boxs and electric pump electricity valve and just can accomplish full scale production operations such as etching, rinsing, cleaning through the instruction repertorie of setting by so just can being implemented under the same place shower nozzle of above rule conversion; Existing installation will be accomplished minimum process etching, rinsing, the three kinds of different big area spray zones of cleaning of needing of this course of processing and realize; On our the also creationary combination spray boom that is applied to air knife to move; Air knife and blower connect through airduct and make workpiece after etching, rinsing, cleaning each operation end, handle through the pressure-vaccum of air knife to reach no raffinate stop fully, have avoided the mutual waste and the pollution of working fluid to a great extent.We look into window at also creationary workpiece import and export position and the sight that is used for vehicle glass electric elevator technology on the etching machine; Successful solution existing installation import and export position and sight and look into situation such as folding trouble about the window, sealing effect are poor, processed complex profile heaviness, aesthetics difference; More than these inventive technique design and using; Significantly reduce the volume of existing installation, greatly reduced equipment cost.See on the slave unit actual consumption, common existing installation 30KW, this equipment can be saved the equipment working cost more than 75% only less than 7KW.The channel-type of existing installation transmission move mode is very high to workpiece specification and production requirement consistence in addition, can't satisfy the workpiece production of different size and different processing requests at all, and equipment is poor for applicability.Our workpiece is a fixed placement, so can fully satisfy the production needs of the workpiece that various different sizes or needs often repeat to make.
It is heavy that large-scale ultra wide format metal pattern etching machine has really solved present environmental pollution hand-manipulated, poor product quality, and production efficiency is low, and labour intensity is big, problems such as material loss height.With existing automated etching equipment ratio, advantages of small volume, only big by 50% than converted products area, it is few to take factory building, and designed with simple is easy to maintenance, and equipment manufacturing cost is low, economic operating cost.And the automatic temp that has large-scale and complicated device is simultaneously controlled; Liquid level shows; Automatically regulate process period, accomplish etching, rinsing, cleaning, multinomial production process such as air-dry automatically, the converted products suitability is stronger; Can be applicable to exigent composite floor board of quality product and decorative sheet Mould Machining industry, also can be applicable to electronics plate-making, Advertisement label and metal products surface etching processing treatment that all size differs fully.Add the brand-new utilization of air knife and riser, compare like product and more be to use and do quiet neatly, simple to operation, good looking appearance is novel, and investment saves money and is suitable for.
Large-scale ultra wide format metal pattern etching machine is made up of equipment box (1) up-down door and window spare (2) workpiece support roller (3) combination spray boom (4) movable machinery (5) drive-motor (6) liquid-storing box (7) valve (8) liquid absorbing pump (9) heating tube (10) blower (11) automatic control box (12) etc.
Description of drawings
Fig. 1 is the invention structural representation;
Fig. 2 is the side-view of Fig. 1.
Embodiment
Below in conjunction with accompanying drawing and with best exemplifying embodiment the present invention is done detailed explanation
Consult (Fig. 1) (Fig. 2)
Large-scale ultra wide format metal pattern etching machine equipment box (1) be last in following three layers of hollow structure; Equipment box (1) top is equipped with movable machinery (5) drive-motor (6) automatic control box (12); On movable machinery (5), also be fixed with the combination spray boom (4) that extends to the middle part; The control of top drive-motor (6) through movable machinery (5) automatic control box (12) drives mobile spray boom (4) fixed thereon and does vertical reciprocating machine and move, and the up-down door and window spare (2) on top is realized opening and closing door and window function through automatic control box (12).Equipment box (1) middle part is installed workpiece support roller (3) and is used for mobile and the placement workpiece.Equipment box (1) bottom is liquid-storing box (7), at the sidepiece of liquid-storing box (7) valve (8) liquid absorbing pump (9) heating tube (10) blower (11) is housed.The combination spray boom (4) that top extends to the middle part links through flexible pipe with liquid-storing box (7) valve (8) liquid absorbing pump (9) blower (11) of bottom respectively; Form the liquids and gases circulation passage, move through automatic control box (12) realization etching, rinse, cleaning, air-dry automated cycle again.
Exemplifying embodiment
In the stainless steel hot press template that I am engaged in is produced; The etching of stainless steel template decorative pattern is one of them important production link; The big 2660mm*1460mm of stainless steel hot press template processing breadth; Be the wideest etching products of present domestic working (finishing) area, single product is in weight very heavy processing difficulties about 150kg.The processing of stainless steel template is not to produce in enormous quantities, the production poor continuity, and personalization of product difference is big, is not suitable for the pipeline mode that channel-type is produced in batches fully.Add that the pipeline mode equipment volume is huge, supporting complicacy, a working cost height; Equipment price is expensive, and medium-sized and small enterprises are unable at all bears, and we begin also all is to adopt primary hand-dipped method to produce, this simple processing mode at least four young and healthy people cooperate each other could processing; The production process temperature can not be controlled automatically, because of being invades bubble formula product processing situation also to can't see, can only estimate converted products by rule of thumb; Difficult quality guarantee also must be carried out special protection to the bottom of non-processing before the processing, and it also is the sewage crossing current that processing back grooving is cleaned; Now through the utilization of the equipment after this project technological transformation; Mix the special car that drags,, improved production efficiency greatly as long as a people just can operate grasp; The equipment input is less than 1/5th of similar automatic equipment, has also practiced thrift production cost greatly with present equipment ratio.
Claims (4)
1. large-scale ultra wide format metal pattern etching machine is characterized in that equipment box (1) is following three layers of hollow structure in last; Top is equipped with up-down door and window spare (2) movable machinery (5) drive-motor (6) automatic control box (12); Also be fixed with the combination spray boom (4) that extends to the middle part on the movable machinery (5); The middle part is equipped with workpiece support roller (3), and the bottom is equipped with liquid-storing box (7) valve (8) liquid absorbing pump (9) heating tube (10) blower (11).
2. be characterised in that according to characteristic 1 large-scale ultra wide format metal pattern etching machine the instruction of equipment box (1) top movable machinery (5) drive-motor (6) through automatic control box (12) drives the combination spray boom (4) that is fixed in the above and do vertical reciprocating machine motion.
3. be characterised in that according to characteristic 1 large-scale ultra wide format metal pattern etching machine the last fixed of movable machinery (5) extends to the combination spray boom (4) at middle part and liquid-storing box (7) valve (8) liquid absorbing pump (9) blower (11) of bottom forms the circulation path with flexible pipe, accomplish etching, rinsing, cleaning, air-dry four kinds of cyclic process processes automatically through the instruction of automatic control box (12).
4. the instruction of the up-down door and window spare (2) that is characterised in that equipment box (1) top according to characteristic 1 large-scale ultra wide format metal pattern etching machine through automatic control box (12) realize rising door and window and decline is closed the doors and windows.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102487117A CN102653865A (en) | 2011-08-26 | 2011-08-26 | Large super-wide metal pattern etching machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102487117A CN102653865A (en) | 2011-08-26 | 2011-08-26 | Large super-wide metal pattern etching machine |
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| Publication Number | Publication Date |
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| CN102653865A true CN102653865A (en) | 2012-09-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011102487117A Pending CN102653865A (en) | 2011-08-26 | 2011-08-26 | Large super-wide metal pattern etching machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109371398A (en) * | 2018-11-27 | 2019-02-22 | 胡旭燕 | A kind of adjustable intelligent engraving etching machines with two-sided engraving structure |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5972161A (en) * | 1996-05-30 | 1999-10-26 | Samsung Electronics Co., Ltd. | Dry etcher apparatus for preventing residual reaction gas from condensing on wafers after etching |
| CN1921955A (en) * | 2004-02-24 | 2007-02-28 | 株式会社荏原制作所 | Substrate processing apparatus and method |
| CN201406471Y (en) * | 2009-03-17 | 2010-02-17 | 东莞市宏德电子设备有限公司 | Automatic door of etching machine |
| CN201686749U (en) * | 2010-05-14 | 2010-12-29 | 冯中宇 | Metallic chemical etching and cleaning membrane removing device with spray headers capable of mechanically reciprocating |
-
2011
- 2011-08-26 CN CN2011102487117A patent/CN102653865A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5972161A (en) * | 1996-05-30 | 1999-10-26 | Samsung Electronics Co., Ltd. | Dry etcher apparatus for preventing residual reaction gas from condensing on wafers after etching |
| CN1921955A (en) * | 2004-02-24 | 2007-02-28 | 株式会社荏原制作所 | Substrate processing apparatus and method |
| CN201406471Y (en) * | 2009-03-17 | 2010-02-17 | 东莞市宏德电子设备有限公司 | Automatic door of etching machine |
| CN201686749U (en) * | 2010-05-14 | 2010-12-29 | 冯中宇 | Metallic chemical etching and cleaning membrane removing device with spray headers capable of mechanically reciprocating |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109371398A (en) * | 2018-11-27 | 2019-02-22 | 胡旭燕 | A kind of adjustable intelligent engraving etching machines with two-sided engraving structure |
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Application publication date: 20120905 |