CN212293745U - Improved multifunctional water flushing tank - Google Patents
Improved multifunctional water flushing tank Download PDFInfo
- Publication number
- CN212293745U CN212293745U CN201922362190.2U CN201922362190U CN212293745U CN 212293745 U CN212293745 U CN 212293745U CN 201922362190 U CN201922362190 U CN 201922362190U CN 212293745 U CN212293745 U CN 212293745U
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- Prior art keywords
- tank
- air suction
- assembly
- groove
- water
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 59
- 238000011010 flushing procedure Methods 0.000 title claims abstract description 19
- 239000007788 liquid Substances 0.000 claims abstract description 25
- 238000000926 separation method Methods 0.000 claims abstract description 23
- 239000003795 chemical substances by application Substances 0.000 claims description 9
- 230000003750 conditioning effect Effects 0.000 claims description 9
- 239000000919 ceramic Substances 0.000 claims description 7
- 229910000831 Steel Inorganic materials 0.000 abstract description 46
- 239000010959 steel Substances 0.000 abstract description 46
- 238000000576 coating method Methods 0.000 abstract description 17
- 238000004140 cleaning Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000005406 washing Methods 0.000 abstract description 4
- 239000002253 acid Substances 0.000 abstract description 3
- 239000011248 coating agent Substances 0.000 description 11
- 238000000034 method Methods 0.000 description 7
- 229910021538 borax Inorganic materials 0.000 description 5
- 239000004328 sodium tetraborate Substances 0.000 description 5
- 235000010339 sodium tetraborate Nutrition 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000003814 drug Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000344 soap Substances 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 210000005056 cell body Anatomy 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000008149 soap solution Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000009466 transformation Effects 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Images
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model discloses an improved multifunctional water flushing tank, which comprises a tank body, an air suction assembly, a lifting pump assembly and a water flushing assembly; the tank body is divided into a plurality of separation tanks, and the plurality of separation tanks comprise at least one cold water tank, at least one hot water tank and at least one surface conditioner tank; the lifting pump assembly, the water washing assembly and the air suction assembly are multiple and are respectively connected to each separating groove; after acid cleaning, the steel wire enters a groove body, firstly, surface acid liquid is washed away by a cold water groove, and then, the steel wire enters a hot water groove to further clean the surface of the steel wire and preheat the steel wire; after hot water cleaning, the lifting pump assembly in the corresponding separation groove is started according to the production requirements of different steel wires to add corresponding surface conditioner coatings to the surfaces of the steel wires, so that the multifunctional steel wire cleaning machine is multipurpose, the steel wires are cleaned, the steel wires are preheated, and the functions of the surface coatings are integrally realized.
Description
Technical Field
The utility model relates to a water flushing tank device especially relates to a multi-functional water flushing tank of improved generation.
Background
In the production process of the steel wire, the regulator coating is added on the surface of the steel wire to serve the subsequent processing procedures, for example, the steel wire surface regulators required by the production of cutting steel wires and phosphating steel wires are different, and the corresponding surface regulators are required to be replaced according to the production requirements of the steel wires when different steel wire products are produced.
And the only single groove in the groove that the surface conditioner that uses was deposited and work in the production at present, need carry out multiple surface conditioner when can not satisfying the required different coatings of every kind of steel wire and carry out the needs that coat, and current cell body volume is too huge, thereby there is the tank liquor addition just on the large side, the heating energy consumption is high, the problem that rate of heating is slow, it is difficult to change the tank liquor when producing the required different surface conditioner of different steel wires, the difficult waste water of time of cell body cleaning cost when changing the tank liquor, in addition still there is the problem that tank liquor temperature control and liquid level height are difficult to control.
SUMMERY OF THE UTILITY MODEL
Utility model purpose: in order to solve the problem that prior art exists, the utility model provides a multi-functional water flushing tank of improved generation collects water flushing tank and surface conditioner groove as an organic whole, realizes liquid accuse and the problem of control by temperature change automated control simultaneously.
The technical scheme is as follows: in order to achieve the above purpose, the utility model can adopt the following technical proposal: the improved multifunctional water flushing tank comprises a tank body, an air suction assembly, a lifting pump assembly and a water flushing assembly; the tank body is divided into a plurality of separation tanks, and the plurality of separation tanks comprise at least one cold water tank, at least one hot water tank and at least one surface conditioner tank; the air suction assembly, the lifting pump assembly and the water flushing assembly are multiple and are respectively connected to each separating groove;
the hot water tank and the surface conditioning agent tank are provided with a temperature control assembly and a liquid level height control assembly;
the air suction assembly comprises an air suction fan, an air suction pipeline, an air suction plate seat and a ceramic air suction plate; the method is used for rinsing each tank body or drying the surface of the steel wire coated with the surface conditioning agent.
Furthermore, the air suction fan is arranged on one side above the groove body, and an air suction pipeline is connected below the air suction fan; a plurality of air suction plate seats which are in one-to-one correspondence with the separation grooves are arranged below the air suction pipeline; the suction plate seat is of an L-shaped structure, the vertical part is communicated with the suction pipeline, the horizontal part is arranged in the separation groove, and the ceramic suction plate is arranged on the suction plate seat and located on the upper surface of the groove body.
The temperature control assembly comprises an electric heater and a thermal resistor; so as to achieve the accurate control of the temperature of the liquid in the corresponding separation groove.
The liquid level height control assembly is a ball float valve; so as to achieve the automatic control of the liquid level of the liquid in the corresponding separation groove.
The clapboards of the plurality of separating grooves in the groove body are detachably separated; the capacity of each separating groove and the position and the number of the separating grooves for various purposes can be changed according to actual needs.
More preferably, three cold water tanks, two hot water tanks and two surface conditioner tanks are arranged in sequence along the direction of the steel wire. After cold water washing is realized, the water is further cleaned by hot water, preheating is realized, and then different surface conditioning agent coatings are coated, so that the effect of one machine with multiple purposes is realized.
Has the advantages that: the utility model has the advantages of it is following:
(1) the structure is simple, and the transformation cost and the investment cost are low;
(2) the multifunctional steel wire cleaning machine has multiple functions, steel wire cleaning, steel wire preheating and surface coating functions are integrated.
(3) The tank liquid consumption is saved, the energy consumption is reduced, the temperature control precision is improved, the equipment volume is reduced, and the procedures of tank liquid replacement, tank body cleaning and the like are avoided.
Drawings
FIG. 1 is a schematic top view of an improved multi-functional water flushing tank of the present invention;
FIG. 2 is a schematic view of the tank structure;
FIG. 3 is a schematic perspective view of an improved multi-functional water flushing tank of the present invention;
FIG. 4 is a schematic view of the rear mounting structure of the improved multifunctional water flushing tank of the present invention;
FIG. 5 is a schematic diagram of a lift pump assembly;
FIG. 6 is a schematic view of a water flush assembly;
FIG. 7 is a schematic diagram of an electric heater configuration;
FIG. 8 is a schematic diagram of a thermal resistor configuration;
FIG. 9 is a schematic view of the liquid level height control assembly;
FIG. 10 is a schematic view of the suction plate base;
FIG. 11 is a schematic view of a ceramic getter plate structure.
Detailed Description
Referring to fig. 1 to 11, the present invention discloses an improved multifunctional water flushing tank, which comprises a tank body 1, a suction assembly, a lift pump assembly 3 and a water flushing assembly 4;
the tank body 1 is divided into a plurality of separation tanks, and the separation plates of the separation tanks are detachably separated; the capacity of each separating groove and the position and the number of the separating grooves for various purposes can be changed according to actual needs.
In the present embodiment, referring to fig. 2, the tank body 1 is sequentially provided with three cold water tanks 11, two hot water tanks 12 and two surface conditioner tanks 13 along the direction of the steel wire. Different surface conditioning agent raw materials are respectively filled in the two surface conditioning agent tanks 13; after cold water washing is realized, the water is further cleaned by hot water, preheating is realized, and then different surface conditioning agent coatings are coated, so that the effect of one machine with multiple purposes is realized.
The air suction assembly 2 comprises an air suction fan 21, an air suction pipeline 22, an air suction plate seat 23 and a ceramic air suction plate 24; the method is used for rinsing each tank body or drying the surface of the steel wire coated with the surface conditioning agent. The air suction fan 21 is arranged on one side above the tank body 1, and an air suction pipeline 22 is connected below the air suction fan; a plurality of suction plate seats 23 corresponding to the separation grooves one by one are arranged below the suction pipeline 22; the air suction plate seat 23 is of an L-shaped structure, the vertical portion is communicated with the air suction pipeline 22, the horizontal portion is arranged in the separation groove, and the ceramic air suction plate 24 is arranged on the air suction plate seat 23 and located on the upper surface of the groove body 1.
Each separating tank is provided with a lifting pump assembly 3 and a water washing assembly 4, and the hot water tank 12 and the surface conditioning agent tank 13 are provided with a temperature control assembly and a liquid level height control assembly 6; the temperature control assembly comprises an electric heater 51 and a thermal resistor 52; the electric heater 51 and the thermal resistor are fixed on the rear wall of each separation groove, and the body is arranged in the separation groove; so as to achieve the accurate control of the temperature of the liquid in the corresponding separation groove. The liquid level height control component 6 is a ball float valve; so as to achieve the automatic control of the liquid level of the liquid in the corresponding separation groove.
The working process is as follows:
firstly, the steel wire enters a groove body 1 after being acid-washed, and surface acid liquor is washed away through a cold water groove 11; the steel wire is washed by cold water and then enters a hot water tank 12 to further clean the surface of the steel wire and preheat the steel wire; the temperature of the bath solution is controlled by using an electric heater 51 and a thermal resistor 52, and the liquid level of the bath solution is controlled by using a ball float. After the steel wires are cleaned by hot water, the lifting pump assemblies in the corresponding separation grooves are started according to the production requirements of different steel wires, and corresponding surface conditioner coatings are added on the surfaces of the steel wires, so that the purposes of one machine and multiple purposes (steel wire cleaning, steel wire preheating and steel wire surface coating) are realized.
Specifically, taking a heat treatment production line as an example, the working process is as follows:
the heat treatment production line needs to produce different varieties of steel wires, the surface of the steel wire needs a borax coating when producing a cutting steel wire, a soap solution coating when producing a phosphatized steel wire, and borax coating liquid medicine and soap solution raw materials are respectively filled in the two surface conditioner tanks 13; in order to meet the requirements of a production line in producing different steel wires, when plain wires are produced, a lifting pump assembly on a hot water tank 12 is started, and lifting pump assemblies of two surface conditioner tanks 13 are stopped at the same time, so that the effects of preheating the steel wires and ultra-cleaning the surfaces are achieved; the method comprises the steps of simultaneously starting a lifting pump assembly on a hot water tank 12 and a lifting pump assembly of a surface conditioner tank 13 filled with borax coating liquid medicine when cutting wires are produced, stopping the lifting pump assembly of the surface conditioner tank 13 filled with soap liquid raw materials, coating a borax layer on the surface of a steel wire, starting the lifting pump assembly on the hot water tank 12 and the lifting pump assembly of the surface conditioner tank 13 filled with soap liquid raw materials when phosphatized steel wires are produced, stopping the lifting pump assembly of the surface conditioner tank 13 filled with borax coating liquid medicine, and coating a soap liquid layer on the surface of the steel wire. Thus, one machine with multiple functions is realized; the steel wire is cleaned, the steel wire is preheated, and the function of the surface coating is integrally realized.
Claims (7)
1. The improved multifunctional water flushing tank is characterized by comprising a tank body (1), an air suction assembly, a lifting pump assembly (3) and a water flushing assembly (4); the tank body (1) is divided into a plurality of separation tanks, and the plurality of separation tanks comprise at least one cold water tank (11), at least one hot water tank (12) and at least one surface conditioner tank (13); the air suction assembly, the lifting pump assembly (3) and the water flushing assembly (4) are multiple and are respectively connected to each separating groove;
and a temperature control component and a liquid level height control component (6) are arranged on the hot water tank (12) and the surface conditioning agent tank (13).
2. The improved multi-functional water sink of claim 1, wherein: the air suction assembly comprises an air suction fan (21), an air suction pipeline (22), an air suction plate seat (23) and a ceramic air suction plate (24).
3. The improved multi-functional water sink of claim 2, wherein: the air suction fan (21) is arranged on one side above the tank body (1), and an air suction pipeline (22) is connected below the air suction fan; a plurality of air suction plate seats (23) which are in one-to-one correspondence with the separation grooves are arranged below the air suction pipeline (22); the suction plate seat (23) is of an L-shaped structure, the vertical portion is communicated with the suction pipeline (22), the horizontal portion is arranged in the separation groove, and the ceramic suction plate (24) is arranged on the suction plate seat (23) and located on the upper surface of the groove body (1).
4. The improved multi-functional water sink of claim 1, wherein: the temperature control assembly includes an electric heater (51) and a thermal resistor (52).
5. The improved multi-functional water sink of claim 1, wherein: the liquid level height control assembly (6) is a ball float valve.
6. The improved multi-functional water sink of claim 1, wherein: the clapboards of a plurality of separating grooves in the groove body (1) are detachably separated.
7. The improved multipurpose water rinsing tank according to claim 1, characterized in that three cold water tanks (11), two hot water tanks (12) and two surface conditioner tanks (13) are provided in sequence along the wire run.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922362190.2U CN212293745U (en) | 2019-12-25 | 2019-12-25 | Improved multifunctional water flushing tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922362190.2U CN212293745U (en) | 2019-12-25 | 2019-12-25 | Improved multifunctional water flushing tank |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212293745U true CN212293745U (en) | 2021-01-05 |
Family
ID=73932043
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922362190.2U Active CN212293745U (en) | 2019-12-25 | 2019-12-25 | Improved multifunctional water flushing tank |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212293745U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111020554A (en) * | 2019-12-25 | 2020-04-17 | 镇江耐丝新型材料有限公司 | Improved multifunctional water flushing tank |
| CN111020554B (en) * | 2019-12-25 | 2024-07-05 | 镇江耐丝新型材料有限公司 | Improved multifunctional water flushing tank |
-
2019
- 2019-12-25 CN CN201922362190.2U patent/CN212293745U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111020554A (en) * | 2019-12-25 | 2020-04-17 | 镇江耐丝新型材料有限公司 | Improved multifunctional water flushing tank |
| CN111020554B (en) * | 2019-12-25 | 2024-07-05 | 镇江耐丝新型材料有限公司 | Improved multifunctional water flushing tank |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240311 Address after: No. 566 Changjiang East Road, Huaiyin District, Huai'an City, Jiangsu Province, 223300 Patentee after: Zhongtian Iron and Steel Group (Huai'an) New Materials Co.,Ltd. Country or region after: China Patentee after: Zenith Steel Group Co.,Ltd. Address before: 212000 No.1 Dashan Road, photovoltaic industrial park, Zhenjiang New District, Zhenjiang City, Jiangsu Province Patentee before: ZHEJIANG NAISI ADVANCED MATERIALS Co.,Ltd. Country or region before: China |
|
| TR01 | Transfer of patent right |