CN102644380B - Splicing method for complex jigsaw unit type curtain wall unit plate block - Google Patents
Splicing method for complex jigsaw unit type curtain wall unit plate block Download PDFInfo
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- CN102644380B CN102644380B CN201210143790.XA CN201210143790A CN102644380B CN 102644380 B CN102644380 B CN 102644380B CN 201210143790 A CN201210143790 A CN 201210143790A CN 102644380 B CN102644380 B CN 102644380B
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Abstract
The invention relates to a splicing method for a complex jigsaw unit type curtain wall unit plate block. Jigsaw plate blocks are spliced into a unit plate block according to the following steps of: 1) arranging scattered jigsaw plate blocks on an operating platform provided with mutually vertical backers according to a unit plate processing drawing; 2) selecting two mutually vertical edges in the jigsaw plate blocks and sticking and fixing with the backers; 3) arranging width-positioning control blocks between splicing seams of the jigsaw plate blocks, adjusting the positions of all the jigsaw plate blocks, and causing the width of each splicing seam to be as same as the width of each width-positioning control block; and 4) placing a splicing plate at the joints of the jigsaw plate blocks and fixedly connecting the jigsaw plate blocks with the splicing plate through self-plugging rivets, thereby forming the unit plate block. According to the splicing method provided by the invention, the straight and flat lines and consistent seam width of the jigsaw plate blocks are ensured by utilizing the backers of the platform and the width-positioning control blocks; the jigsaw plate blocks and the splicing plate are connected by using the self-plugging rivets and are firmly spliced; and according to the splicing method provided by the invention, the splicing yield can reach 100%, the operation is convenient and simple and the splicing efficiency is high.
Description
Technical field
The present invention relates to a kind of manufacture craft of aluminium veneer curtain wall, be specifically related to a kind of joining method of complicated jigsaw puzzle units formula unit plates of curtain wall.
Background technology
Along with the high speed development of China's economy and Process of Urbanization Construction, building good looking appearance to be had higher requirement, aluminium veneer curtain wall is used widely, and complicated jigsaw puzzle units formula perforation aluminium veneer curtain wall is decorated and will progressively be promoted in heavy construction.It is base material that complicated jigsaw puzzle units formula perforation aluminium veneer curtain wall adopts fine aluminum alloy veneer, by adopting the picture mosaic lines of different angles, the gimmicks such as local mosaic glass, facade is divided into geometric figure complicated and changeable, Self-walking straight effect actual situation causes, rich color, graceful free and easy, there is the distinct feature of the age.
Such curtain wall technology requires high, complicated construction technique.Its technological principle normally, use electronic computer to carry out Computer Aided Design and calculating, drawing unit plate operation drawing to complicated picture mosaic perforation aluminium veneer curtain wall, adopt the equipment such as Digit Control Machine Tool to carry out punching, fractionation to unit board, picture mosaic plate is spliced to operation, form firmly full unit plate; Unit plate is carried out to scene to be installed.In the fabrication and installation process of complicated jigsaw puzzle units formula perforation aluminium veneer curtain wall, need that curtain wall unit plate is accurately made, strict mounting process, just can guarantee that complicated picture mosaic lines are straight, clear and coherent, piece shape is accurate, actual situation causes, and fully realizes the whole structure of complicated picture mosaic perforation aluminium veneer curtain wall design.
Complicated jigsaw puzzle units formula curtain wall, in the time carrying out global design, causes in order to reach complicated and changeable, actual situation, and coloury whole structure, by adopting the picture mosaic lines of different angles, is divided into geometric figure complicated and changeable by facade.The facade arrangement diagram of curtain wall is divided into the regular construction cell of size and shape, forms described unit plate.Unit board comprises general cell plate, band picture mosaic line cell plate and three kinds of citation forms of band glass unit plate.Except general cell plate, the unit plate adopting in complicated jigsaw puzzle units formula curtain wall, the picture mosaic plate that system is made up of aluminium alloys is spliced, on unit plate, there is the piece forming after splicing between picture mosaic plate, piece is should lines straight, it is wide consistent to stitch, the picture mosaic lines that could reduce design time, facade cloth is set up, form complete geometric figure complicated and changeable on curtain wall facade.
The making of unit board generally comprises the processes such as punching, fractionation, flap, splicing and surfacing, according to unit board operation drawing, adopt the equipment such as Digit Control Machine Tool to carry out making picture mosaic plate after punching, fractionation to unit board, after the splicing of picture mosaic plate, form firmly full unit plate.Conventional joining method between picture mosaic plate, is by argon arc welding, picture mosaic plate and scab to be connected and fixed, and the interplate position relationship of picture mosaic (location of piece) adopts traditional tape measure.
The problem that above-mentioned joining method exists mainly comprises:
(1) welding the production cycle long, processing cost is high.
(2) coefficient of heat conduction of aluminium alloys is large, and non-deformability is poor, and welding is distortion easily.
(3), there is weld defect in large-area welding, the easy seepage of aluminum veneer.
(4) welding of aluminum veneer needs enough reinforcing ribs to fix, to overcome the out-of-flatness of plate face.
(5) aluminum veneer weld strength is not high, and product design is large, in transport, turnover, easily snaps.
(6) the defective aluminum veneer difficulty of doing over again is large.
(7) to welder's skills involved in the labour require high.
In addition, there is measure error in tape measure, can cause piece lines not straight, stitch wide inhomogeneous, splicing inefficiency.
For complicated jigsaw puzzle units formula perforation aluminium veneer curtain wall, unit board splicing precision must be precisely controlled, and guarantee picture mosaic lines smoothness, all even graphical set is closed accurately.The present invention aims to provide a kind of joining method of complicated jigsaw puzzle units formula unit plates of curtain wall.
Summary of the invention
The object of the present invention is to provide a kind of joining method of complicated jigsaw puzzle units formula unit plates of curtain wall, to overcome the existing above-mentioned defect of unit plate joining method in prior art, ensure that complicated puzzle type unit plate piece lines are straight, gap width is consistent, improve splicing intensity and efficiency, fully to realize the whole structure of complicated picture mosaic perforation aluminium veneer curtain wall design.
For realizing goal of the invention, the present invention adopts following technical scheme:
A joining method for complicated jigsaw puzzle units formula unit plates of curtain wall, is characterized in that, the picture mosaic plate of some machine-shapings is spliced into unit plate according to the following steps:
1, the picture mosaic plate of dispersion is placed on job platform according to unit board operation drawing, mutually perpendicular backer is set on described job platform;
2, select some picture mosaic plates and the backer on mutually perpendicular two limits in component units plate are close to and fix;
3, between each picture mosaic plate piece, width positioning control piece is set, adjusts each picture mosaic plate position, make each piece width and width positioning control piece with wide;
4, place scab in each picture mosaic plate junction, by self-plugging rivet, picture mosaic plate and scab are connected and fixed to forming unit plate.
Joining method of the present invention carries out concatenation on job platform, utilizes platform backer, width positioning control piece to guarantee that picture mosaic plate lines are straight, it is wide consistent to stitch.The effect of width positioning control piece comprise (1) guarantee that picture mosaic plate piece lines are straight, stitch wide consistent, the stitching error of avoiding manual measurement to bring; (2) simple to operate, quick, splicing efficiency is high.
Another feature of joining method of the present invention is that picture mosaic plate adopts self-plugging rivet to be connected with scab, to replace argon arc welding connected mode of the prior art, is ensureing that splicing firmly simultaneously, has improved the efficiency of splicing greatly.
Described job platform mesa dimensions is greater than unit plate, and job platform table top is preferably 5mm steel plate.
In described method, preferred platform table top and width positioning control piece all have magnetic, so that the location of piece between unit plate.
Described width positioning control piece is cuboid, can adopt magnet piece, and its width equals picture mosaic plate piece width (determining according to Curtain Wall Design elevation).
In described method, two width positioning control pieces of space are preferably set between picture mosaic plate piece.
Beneficial effect of the present invention: the joining method of complicated jigsaw puzzle units formula unit plates of curtain wall of the present invention, on job platform, carry out concatenation, utilize platform backer, width positioning control piece to guarantee that picture mosaic plate lines are straight, it is wide consistent to stitch; Picture mosaic plate adopts self-plugging rivet to be connected with scab, has overcome the shortcoming that argon arc welding connects, and splicing firmly.Carry out the splicing of complicated jigsaw puzzle units plate according to the inventive method, splicing qualification rate can reach 100%, and easy and simple to handle, and splicing efficiency is high, effectively reduces the cost of production of unit plate, has the value of wide popularization and application.
Describe the present invention below in conjunction with specific embodiment.Protection scope of the present invention is not limited with detailed description of the invention, but is limited by claim.
Brief description of the drawings
The complicated jigsaw puzzle units formula of Fig. 1 unit plates of curtain wall joining method schematic diagram.
Fig. 2 picture mosaic plate and backer's fixed form schematic diagram.
Piece location and connected mode schematic diagram between Fig. 3 picture mosaic plate.
Detailed description of the invention
Complicated its manufacturing process of jigsaw puzzle units formula curtain wall normally, according to the picture mosaic general arrangement of curtain wall facade and on-site actual situations, uses computer to carry out Computer Aided Design and calculating, carries out unit lattice, skeleton layout and unit plate Unified number; Drawing unit plate operation drawing, carries out machine-shaping and the splicing of picture mosaic plate according to operation drawing, form the regular unit plate firmly connecting; Finally carrying out the scene of curtain wall installs.
For realizing the whole structure of complicated picture mosaic perforation aluminium veneer curtain wall design, piece on elevation is should lines straight, it is wide consistent to stitch, therefore in unit plate manufacturing process, particularly, in the splicing of unit plate, need take measures to ensure that piece lines are straight, it is wide consistent to stitch; Each picture mosaic plate splicing firmly.
The making moulding of picture mosaic plate can be carried out according to prior art, normally according to unit board operation drawing, adopts the equipment such as Digit Control Machine Tool to carry out punching, fractionation to unit board, and to each picture mosaic plate flanging, facade effect that can forming unit plate after splicing.
Referring to Fig. 1～Fig. 3, carry out by the following method the splicing of complicated jigsaw puzzle units formula unit plates of curtain wall:
1, splicing should be carried out on smooth job platform 1, and job platform 1 table top is 5mm steel plate, and mutually perpendicular backer 2 is set on job platform 1.
2, in splicing time,, be placed in the picture mosaic plate of several required dispersions 3,4 on job platform 1 according to unit board operation drawing, selects mutually perpendicular two limits and backer 2 in picture mosaic plate to be close to, and be fixedly clamped with pliers 7.
3, piece 5 two ends between picture mosaic plate 3,4 arrange two magnetic width positioning control pieces 6, adjust the position of picture mosaic plate 3,4, make the width of piece 5 and width positioning control piece 6 with wide.
4, finally place scab 8 in picture mosaic plate 3,4 junctions, by aluminium alloys self-plugging rivet 9, picture mosaic plate 3,4 and scab 8 are connected and fixed, form a firmly full unit plate.
If unit plate to be spliced comprises 3 above picture mosaic plates (piece 2), can, according to the method identical with said process, each picture mosaic plate be spliced.
Finally, unit plate is polished, and carry out the surfacings such as degreasing (alkali cleaning), washing, pickling, chemical composition coating, oven dry, obtain qualified unit plate, install at the scene that can be used for complicated jigsaw puzzle units formula curtain wall.
Claims (5)
1. a joining method for complicated jigsaw puzzle units formula unit plates of curtain wall, is characterized in that, the picture mosaic plate of some machine-shapings is spliced into unit plate according to the following steps:
1) the picture mosaic plate of dispersion is placed on job platform according to unit board operation drawing, mutually perpendicular backer is set on described job platform;
2) select some picture mosaic plates and the backer on mutually perpendicular two limits in component units plate are close to and fix;
3) between each picture mosaic plate piece, width positioning control piece is set, adjusts each picture mosaic plate position, make each piece width and width positioning control piece with wide;
4) place scab in each picture mosaic plate junction, by self-plugging rivet, picture mosaic plate and scab are connected and fixed to forming unit plate.
2. the joining method of complicated jigsaw puzzle units formula unit plates of curtain wall according to claim 1, is characterized in that, described job platform table top is 5mm steel plate, and size is greater than unit plate.
3. the joining method of complicated jigsaw puzzle units formula unit plates of curtain wall according to claim 1, is characterized in that, the table top of described job platform and width positioning control piece all have magnetic.
4. the joining method of complicated jigsaw puzzle units formula unit plates of curtain wall according to claim 1, is characterized in that, described width positioning control piece is cuboid magnet piece.
5. the joining method of complicated jigsaw puzzle units formula unit plates of curtain wall according to claim 1, is characterized in that, two width positioning control pieces of space are set between described picture mosaic plate piece.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210143790.XA CN102644380B (en) | 2012-05-10 | 2012-05-10 | Splicing method for complex jigsaw unit type curtain wall unit plate block |
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| CN201210143790.XA CN102644380B (en) | 2012-05-10 | 2012-05-10 | Splicing method for complex jigsaw unit type curtain wall unit plate block |
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| CN102644380A CN102644380A (en) | 2012-08-22 |
| CN102644380B true CN102644380B (en) | 2014-06-18 |
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| CN104180154A (en) * | 2014-08-26 | 2014-12-03 | 新兴铸管股份有限公司 | Composite steel grating mounting method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2232944Y (en) * | 1995-12-26 | 1996-08-14 | 马平 | Fixing member for building decoration screen |
| FR2800768B1 (en) * | 1999-11-05 | 2002-01-11 | Technal | DEVICE FOR MOUNTING AND IMMOBILIZING SUPPORT CONSOLES ON A BUILDING FACADE OR THE LIKE |
| CN2701960Y (en) * | 2004-05-28 | 2005-05-25 | 方大集团股份有限公司 | Assembled decorative faceplate |
| CN102235047A (en) * | 2010-05-06 | 2011-11-09 | 邱晓晖 | Ecological planting curtain wall and installation method thereof |
| CN102312493A (en) * | 2010-06-29 | 2012-01-11 | 上海江河幕墙系统工程有限公司 | Building curtain wall component and spliced building curtain wall thereof |
-
2012
- 2012-05-10 CN CN201210143790.XA patent/CN102644380B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2232944Y (en) * | 1995-12-26 | 1996-08-14 | 马平 | Fixing member for building decoration screen |
| FR2800768B1 (en) * | 1999-11-05 | 2002-01-11 | Technal | DEVICE FOR MOUNTING AND IMMOBILIZING SUPPORT CONSOLES ON A BUILDING FACADE OR THE LIKE |
| CN2701960Y (en) * | 2004-05-28 | 2005-05-25 | 方大集团股份有限公司 | Assembled decorative faceplate |
| CN102235047A (en) * | 2010-05-06 | 2011-11-09 | 邱晓晖 | Ecological planting curtain wall and installation method thereof |
| CN102312493A (en) * | 2010-06-29 | 2012-01-11 | 上海江河幕墙系统工程有限公司 | Building curtain wall component and spliced building curtain wall thereof |
Non-Patent Citations (2)
| Title |
|---|
| 刘相东.铝幕墙与铝壁板.《新型建筑材料》.2000,(第03期),第35-37页. |
| 铝幕墙与铝壁板;刘相东;《新型建筑材料》;20000320(第03期);第35-37页 * |
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