CN102644380A - Splicing method for complex jigsaw unit type curtain wall unit plate block - Google Patents
Splicing method for complex jigsaw unit type curtain wall unit plate block Download PDFInfo
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- CN102644380A CN102644380A CN201210143790XA CN201210143790A CN102644380A CN 102644380 A CN102644380 A CN 102644380A CN 201210143790X A CN201210143790X A CN 201210143790XA CN 201210143790 A CN201210143790 A CN 201210143790A CN 102644380 A CN102644380 A CN 102644380A
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Abstract
The invention relates to a splicing method for a complex jigsaw unit type curtain wall unit plate block. Jigsaw plate blocks are spliced into a unit plate block according to the following steps of: 1) arranging scattered jigsaw plate blocks on an operating platform provided with mutually vertical backers according to a unit plate processing drawing; 2) selecting two mutually vertical edges in the jigsaw plate blocks and sticking and fixing with the backers; 3) arranging width-positioning control blocks between splicing seams of the jigsaw plate blocks, adjusting the positions of all the jigsaw plate blocks, and causing the width of each splicing seam to be as same as the width of each width-positioning control block; and 4) placing a splicing plate at the joints of the jigsaw plate blocks and fixedly connecting the jigsaw plate blocks with the splicing plate through self-plugging rivets, thereby forming the unit plate block. According to the splicing method provided by the invention, the straight and flat lines and consistent seam width of the jigsaw plate blocks are ensured by utilizing the backers of the platform and the width-positioning control blocks; the jigsaw plate blocks and the splicing plate are connected by using the self-plugging rivets and are firmly spliced; and according to the splicing method provided by the invention, the splicing yield can reach 100%, the operation is convenient and simple and the splicing efficiency is high.
Description
Technical field
The present invention relates to a kind of manufacture craft of aluminum veneer curtain wall, be specifically related to a kind of joining method of complicated picture mosaic unit type curtain wall unit plate.
Background technology
Along with the high speed development that China's economy and urbanization are built, the building good looking appearance to be had higher requirement, the aluminum veneer curtain wall is used widely, and the modular perforation aluminum veneer of complicated picture mosaic curtain wall decoration will progressively be promoted in heavy construction.It is base material that the modular perforation aluminum veneer of complicated picture mosaic curtain wall adopts fine aluminum alloy veneer; Through adopting the picture mosaic lines of different angles, gimmicks such as local mosaic glass are divided into geometric figure complicated and changeable with facade; Facade whole structure actual situation causes; Rich color, graceful free and easy, have the distinct feature of the age.
Such curtain wall technology requires high, and construction technology is complicated.Its technological principle normally; The utilization electronic computer carries out Aided Design and calculating, drawing unit plate operation drawing to complicated picture mosaic perforation aluminum veneer curtain wall; Equipment such as employing Digit Control Machine Tool carry out punching, fractionation to unit board; The picture mosaic plate is spliced operation, form firm full unit plate; Unit plate is carried out the scene to be installed.In the fabrication and installation process of the modular perforation aluminum veneer of complicated picture mosaic curtain wall; The mounting process that needs curtain wall unit plate making accurately, strictness; Can guarantee that just complicated picture mosaic lines are straight, clear and coherent; Piece shape is accurate, and actual situation causes, and fully realizes the whole structure of complicated picture mosaic perforation aluminum veneer curtain wall design.
Complicated picture mosaic unit type curtain wall causes in order to reach complicated and changeable, actual situation when carrying out global design, and coloury whole structure through adopting the picture mosaic lines of different angles, is divided into geometric figure complicated and changeable with facade.The facade arrangement diagram of curtain wall is divided into size and the regular construction unit of shape, promptly forms described unit plate.Unit board comprises general cell plate, band picture mosaic line cell plate and three kinds of citation forms of band glass unit plate.Except that the general cell plate; The unit plate that is adopted in the complicated picture mosaic unit type curtain wall; The picture mosaic plate that system is processed by aluminium alloys is spliced, and at the piece that exists between the picture mosaic plate splicing back to form on the unit plate, piece is should lines straight, stitch wide unanimity; The picture mosaic lines that facade is arranged in the time of could reducing design form complete geometric figure complicated and changeable on the curtain wall facade.
The making of unit board generally comprises processes such as punching, fractionation, flap, splicing and surfacing; According to the unit board operation drawing; Equipment such as employing Digit Control Machine Tool carry out making the picture mosaic plate after punching, the fractionation to unit board, and picture mosaic plate splicing back forms firm full unit plate.The joining method of using always between the picture mosaic plate is through argon arc welding the picture mosaic plate to be connected with scab to fix, and the interplate position relation of picture mosaic (location of piece) adopts traditional tape measure.
The problem that above-mentioned joining method exists mainly comprises:
(1) the welding production cycle long, processing cost height.
(2) coefficient of heat conduction of aluminium alloys is big, and non-deformability is poor, the welding easy deformation.
(3) there is weld defect in large-area welding, the easy seepage of aluminum veneer.
(4) the welding of aluminum veneer needs enough reinforcing ribs to fix, to overcome the out-of-flatness of plate face.
(5) the aluminum veneer weld strength is not high, and product design is big, snaps easily in transportation, the turnover.
(6) the defective aluminum veneer difficulty of doing over again is big.
(7) high to the requirement of welder's skills involved in the labour.
In addition, there is measure error in tape measure, can cause the piece lines not straight, stitch wide inhomogeneous, the splicing inefficiency.
For the modular perforation aluminum veneer of complicated picture mosaic curtain wall, unit board splicing precision must be precisely controlled, could guarantee that the picture mosaic lines are clear and coherent, all even graphics combine is accurate.The present invention aims to provide a kind of joining method of complicated picture mosaic unit type curtain wall unit plate.
Summary of the invention
The object of the present invention is to provide a kind of joining method of complicated picture mosaic unit type curtain wall unit plate; To overcome the existing above-mentioned defective of unit plate joining method in the prior art; Guarantee that complicated puzzle type unit plate piece lines are straight, gap width is consistent; Improve splicing intensity and efficient, with the whole structure of the complicated picture mosaic perforation of abundant realization aluminum veneer curtain wall design.
For realizing goal of the invention, the present invention adopts following technical scheme:
A kind of joining method of complicated picture mosaic unit type curtain wall unit plate is characterized in that, the picture mosaic plate of some machine-shapings is spliced into unit plate according to the following steps:
1, the picture mosaic plate that disperses is placed on the job platform according to the unit board operation drawing, mutually perpendicular backer is set on the described job platform;
2, some picture mosaic plates of selecting mutually perpendicular two limits in the component units plate are with the backer is close to and fix;
3, between each picture mosaic plate piece, width positioning control piece is set, adjusts each picture mosaic plate position, make each piece width and width positioning control piece with wide;
4, place scab in each picture mosaic plate junction, through self-plugging rivet the picture mosaic plate is connected with scab and fixes, form unit plate.
Joining method of the present invention carries out concatenation on job platform, utilize platform backer, width positioning control piece to guarantee that picture mosaic plate lines are straight, stitch wide unanimity.The effect of width positioning control piece comprises that (1) guarantee that picture mosaic plate piece lines are straight, stitch wide unanimity, the stitching error of avoiding manual measurement to bring; (2) simple to operate, quick, splicing efficient is high.
Another feature of joining method of the present invention is that the picture mosaic plate adopts self-plugging rivet to be connected with scab, to replace argon arc welding connected mode of the prior art, when guaranteeing that splicing is firm, has improved the efficient of splicing greatly.
Described job platform mesa dimensions is greater than unit plate, and the job platform table top is preferably the 5mm steel plate.
In the described method, preferred platform table top and width positioning control piece all have magnetic, so that the location of piece between the unit plate.
Described width positioning control piece is a cuboid, can adopt magnet piece, and its width equals picture mosaic plate piece width (confirming according to curtain wall design elevation).
In the described method, two width positioning control pieces of space are set between picture mosaic plate piece preferably.
Beneficial effect of the present invention: the joining method of complicated picture mosaic unit type curtain wall unit plate of the present invention, on job platform, carry out concatenation, utilize platform backer, width positioning control piece to guarantee that picture mosaic plate lines are straight, stitch wide unanimity; The picture mosaic plate adopts self-plugging rivet to be connected with scab, has overcome the shortcoming that argon arc welding connects, and splicing firmly.Carry out the splicing of complicated picture mosaic unit plate according to the inventive method, the splicing qualification rate can reach 100%, and easy and simple to handle, and splicing efficient is high, effectively reduces the cost of production of unit plate, has the value of wide popularization and application.
Describe the present invention below in conjunction with specific embodiment.Protection scope of the present invention is not exceeded with the specific embodiment, but is limited claim.
Description of drawings
The complicated picture mosaic unit type curtain wall of Fig. 1 unit plate joining method sketch map.
Fig. 2 picture mosaic plate and backer's fixed form sketch map.
Piece location and connected mode sketch map between Fig. 3 picture mosaic plate.
The specific embodiment
Complicated its manufacturing process of picture mosaic unit type curtain wall normally according to picture mosaic general arrangement of curtain wall facade and on-site actual situations, uses computer to carry out Aided Design and calculating, carries out unit lattice, skeleton layout and the unified numbering of unit plate; Drawing unit plate operation drawing carries out the machine-shaping and the splicing of picture mosaic plate according to operation drawing, forms the regular unit plate that firmly connects; Carrying out the scene of curtain wall at last installs.
For realizing the whole structure of complicated picture mosaic perforation aluminum veneer curtain wall design; Piece on the elevation is should lines straight, stitch wide unanimity; Therefore in unit plate manufacturing process, particularly in the splicing of unit plate, need take measures to guarantee that the piece lines are straight, stitch wide unanimity; Each picture mosaic plate splicing firmly.
The making moulding of picture mosaic plate can be carried out according to prior art, and normally according to the unit board operation drawing, equipment such as employing Digit Control Machine Tool carry out punching, fractionation to unit board, and to each picture mosaic plate flanging, can form the facade effect of unit plate after the splicing.
Referring to Fig. 1～Fig. 3, carry out the splicing of complicated picture mosaic unit type curtain wall unit plate by following method:
1, splicing should be carried out on smooth job platform 1, and job platform 1 table top is the 5mm steel plate, and mutually perpendicular backer 2 is set on the job platform 1.
2, when splicing is placed in the picture mosaic plate 3,4 of required several dispersion on the job platform 1 according to the unit board operation drawing, selects in the picture mosaic plate mutually perpendicular two limits and backer 2 to be close to, and is fixedly clamped with pliers 7.
3, at picture mosaic plate 3, piece 5 two ends between 4 two magnetic width positioning control pieces 6 are set, the position of adjustment picture mosaic plate 3,4, the width and the width positioning control piece 6 that make piece 5 are with wide.
4, place scab 8 at last in picture mosaic plate 3,4 junctions, through aluminium alloys self-plugging rivet 9 picture mosaic plate 3,4 is connected with scab 8 and fixes, form a firm full unit plate.
If unit plate to be spliced comprises the picture mosaic plate (2 above piece) more than 3, can each picture mosaic plate be spliced according to the method identical with said process.
At last, unit plate is polished, and carry out surfacings such as degreasing (alkali cleaning), washing, pickling, chemical composition coating, oven dry, promptly obtain qualified unit plate, install at the scene that can be used for complicated picture mosaic unit type curtain wall.
Claims (5)
1. the joining method of a complicated picture mosaic unit type curtain wall unit plate is characterized in that, the picture mosaic plate of some machine-shapings is spliced into unit plate according to the following steps:
1) the picture mosaic plate that disperses is placed on the job platform according to the unit board operation drawing, mutually perpendicular backer is set on the described job platform;
2) some picture mosaic plates of selecting mutually perpendicular two limits in the component units plate are with the backer is close to and fix;
3) between each picture mosaic plate piece, width positioning control piece is set, adjusts each picture mosaic plate position, make each piece width and width positioning control piece with wide;
4) place scab in each picture mosaic plate junction, through self-plugging rivet the picture mosaic plate is connected with scab and fixes, form unit plate.
2. the joining method of complicated picture mosaic unit type curtain wall unit plate according to claim 1 is characterized in that, described job platform table top is the 5mm steel plate, and size is greater than unit plate.
3. the joining method of complicated picture mosaic unit type curtain wall unit plate according to claim 1 is characterized in that, the table top of described job platform and width positioning control piece all have magnetic.
4. the joining method of complicated picture mosaic unit type curtain wall unit plate according to claim 1 is characterized in that, described width positioning control piece is the cuboid magnet piece.
5. the joining method of complicated picture mosaic unit type curtain wall unit plate according to claim 1 is characterized in that, two width positioning control pieces of space are set between the described picture mosaic plate piece.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210143790.XA CN102644380B (en) | 2012-05-10 | 2012-05-10 | Splicing method for complex jigsaw unit type curtain wall unit plate block |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210143790.XA CN102644380B (en) | 2012-05-10 | 2012-05-10 | Splicing method for complex jigsaw unit type curtain wall unit plate block |
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| CN102644380A true CN102644380A (en) | 2012-08-22 |
| CN102644380B CN102644380B (en) | 2014-06-18 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104180154A (en) * | 2014-08-26 | 2014-12-03 | 新兴铸管股份有限公司 | Composite steel grating mounting method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2232944Y (en) * | 1995-12-26 | 1996-08-14 | 马平 | Fixing member for building decoration screen |
| FR2800768B1 (en) * | 1999-11-05 | 2002-01-11 | Technal | DEVICE FOR MOUNTING AND IMMOBILIZING SUPPORT CONSOLES ON A BUILDING FACADE OR THE LIKE |
| CN2701960Y (en) * | 2004-05-28 | 2005-05-25 | 方大集团股份有限公司 | Assembled decorative faceplate |
| CN102235047A (en) * | 2010-05-06 | 2011-11-09 | 邱晓晖 | Ecological planting curtain wall and installation method thereof |
| CN102312493A (en) * | 2010-06-29 | 2012-01-11 | 上海江河幕墙系统工程有限公司 | Building curtain wall component and spliced building curtain wall thereof |
-
2012
- 2012-05-10 CN CN201210143790.XA patent/CN102644380B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2232944Y (en) * | 1995-12-26 | 1996-08-14 | 马平 | Fixing member for building decoration screen |
| FR2800768B1 (en) * | 1999-11-05 | 2002-01-11 | Technal | DEVICE FOR MOUNTING AND IMMOBILIZING SUPPORT CONSOLES ON A BUILDING FACADE OR THE LIKE |
| CN2701960Y (en) * | 2004-05-28 | 2005-05-25 | 方大集团股份有限公司 | Assembled decorative faceplate |
| CN102235047A (en) * | 2010-05-06 | 2011-11-09 | 邱晓晖 | Ecological planting curtain wall and installation method thereof |
| CN102312493A (en) * | 2010-06-29 | 2012-01-11 | 上海江河幕墙系统工程有限公司 | Building curtain wall component and spliced building curtain wall thereof |
Non-Patent Citations (1)
| Title |
|---|
| 刘相东: "铝幕墙与铝壁板", 《新型建筑材料》 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104180154A (en) * | 2014-08-26 | 2014-12-03 | 新兴铸管股份有限公司 | Composite steel grating mounting method |
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| CN102644380B (en) | 2014-06-18 |
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