CN102636215B - Final inspection table for U-shaped production line of instrument products - Google Patents
Final inspection table for U-shaped production line of instrument products Download PDFInfo
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- CN102636215B CN102636215B CN201210128901.XA CN201210128901A CN102636215B CN 102636215 B CN102636215 B CN 102636215B CN 201210128901 A CN201210128901 A CN 201210128901A CN 102636215 B CN102636215 B CN 102636215B
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Abstract
The invention discloses a final inspection table for a U-shaped production line of instrument products, and relates to a final inspection table, in particular to a final inspection table for the U-shaped production line of the instrument products. The final inspection table is used for solving the problems of long detection time, low working efficiency, discontinuous operation and poor instrument product detection quality in the existing instrument detection mode. The final inspection table comprises a bracket assembly, a vertical baffle, a rotating mechanism, a camera moving mechanism, a camera bracket for fixing cameras, a second light source, an industrial personal computer, a touch screen, two first light sources and two cameras, wherein the industrial personal computer is mounted at the lower part of the bracket component, the rotating mechanism is mounted on the bracket component over the industrial personal computer, the middle part of the upper end face of the rotating mechanism is provided with the vertical baffle, the cameras are mounted on the camera moving mechanism, the camera moving mechanism is used for enabling the cameras to move rotationally in longitudinal direction, transverse direction and vertical direction, and the bracket component over the rotating mechanism is provided with the touch screen. The final inspection table is used for instrument detection.
Description
Technical field
The present invention relates to a kind of platform of inspection eventually, be specifically related to whole inspection platform for the U-shaped production line of a kind of instrument product.
Background technology
Instrument is generally just used to refer to the instrument that data are used, the detection of the characteristics such as existing gauge pointer calibration and display performance is mainly to adopt box detection, box detection detects after instrument need to being installed, detect rear taking-up dismounting, and then next instrument is installed and detects, so operation, instrument is long detection time, testing efficiency is lower, can not work continuously, the quality of the instrument product detecting is also unstable, second-rate, the needs that can not meet the batch production of instrument finished product and detect.
Summary of the invention
The object of the invention is, for solving existing instrument detection mode, to exist detection time long, work efficiency is lower, can not work continuously and second-rate problem that instrument product detects, and then the U-shaped production line of a kind of instrument product inspection platform is eventually provided.
The present invention addresses the above problem the technical scheme of taking to be: the U-shaped production line of a kind of instrument product of the present invention comprises bracket component with examining eventually platform, vertical baffle, rotating mechanism, shooting travel mechanism, for the camera bracket of fixing camera, secondary light source, industrial computer, touch-screen and two the first light sources and two cameras, industrial computer is arranged on the bottom of bracket component, rotating mechanism is arranged on the bracket component that is positioned at industrial computer top, the middle part, upper surface of rotating mechanism is provided with vertical baffle, vertical baffle is for stopping the light beam of secondary light source and two the first light sources, be positioned on the upper surface of rotating mechanism of the both sides of vertical baffle first instrument to be detected and second instrument are installed, first instrument and second instrument are symmetrical arranged, be positioned on the bracket component in left side of first instrument and be provided with two the first light sources, be positioned on the bracket component of vertical baffle top and be provided with secondary light source, the first light source and secondary light source are used for irradiating instrument, be positioned on the bracket component in left side of the first light source and be provided with shooting travel mechanism, camera is arranged in shooting travel mechanism, shooting travel mechanism is used for realizing camera can be longitudinally, laterally, vertical and in rotary moving, the camera lens of camera points to first instrument, be positioned on the bracket component of top of rotating mechanism and be provided with touch-screen, the image signal output end of camera is connected with the picture signal input end of industrial computer, the image signal output end of industrial computer is connected with the picture signal input end of touch-screen.
The invention has the beneficial effects as follows: the present invention adopts automatically controlled mode, pneumatic operation, on the rotating disk of rotating mechanism, place two instrument (first instrument and second instrument) or combination instrument, source of the gas control rotary cylinder drives dial rotation, when each detection, turntable rotation detects an instrument (first instrument) to specified angle, when an instrument (first instrument) detects, do not delay the installation of another instrument (second instrument), repeat operation, instrument is short detection time, work efficiency is high, shooting travel mechanism is used for realizing camera can be longitudinally, laterally, vertical and in rotary moving, guarantee camera can be aimed at the project of the detection of instrument, realize the monitoring of different test items, light source provides illumination, the present invention is by industrial computer control instrument test item, camera carries out image acquisition to the test item of instrument, and picture after treatment is transferred to industrial computer, and whether the project of analyzing the detection that judges current instrument is qualified, and qualified and nonconformance object image uploading are arrived to touch screen interface, the various test items of Displaying Meter on touch-screen, and automatically record picture, operating personnel are according to the defective item of the instrument of touch-screen picture disply, problem instrument is handed over to technician's maintenance and processed, instrument after maintenance again top rotary table detects, until qualified, so can rapidly and efficiently complete the detection of instrument, can make in good time processing to unfavorable condition, safe and reliable to operation, quality and the management level of instrument detection operation are improved, the present invention detects effective, the good product quality detecting, can effectively avoid existing instrument detection mode long detection time, the instrument quality detecting is unstable, second-rate problem, avoid bringing problem instrument into main engine plants, the needs that meet the batch production of instrument finished product and detect, can realize the streamline detecting works continuously.The present invention can carry out on-line continuous detection to multiple test events such as the accuracys of the color of the pilot lamp of instrument and brightness, dial plate backlight illumination and pointer instruction.
Brief description of the drawings
Fig. 1 is one-piece construction front view of the present invention, and Fig. 2 is the left view of Fig. 1, and Fig. 3 is the right view of Fig. 1, Fig. 4 be the B-B of Fig. 2 to view, Fig. 5 is that the A-A of Fig. 3 is to view.
Embodiment
Embodiment one: present embodiment is described in conjunction with Fig. 1～Fig. 5, the U-shaped production line of a kind of instrument product of present embodiment comprises bracket component 1 with examining eventually platform, vertical baffle 2, rotating mechanism 3, shooting travel mechanism 4, for the camera bracket 12 of fixing camera, secondary light source 5, industrial computer 6, touch-screen 7 and two the first light sources 8 and two cameras 9, industrial computer 6 is arranged on the bottom of bracket component 1, rotating mechanism 3 is arranged on the bracket component 1 that is positioned at industrial computer 6 tops, the middle part, upper surface of rotating mechanism 3 is provided with vertical baffle 2, vertical baffle 2 is for stopping the light beam of secondary light source 5 and two the first light sources 8, be positioned on the upper surface of rotating mechanism 3 of the both sides of vertical baffle 2 first instrument to be detected 10 and second instrument 11 are installed, first instrument 10 and second instrument 11 are symmetrical arranged, be positioned on the bracket component 1 in left side of first instrument 10 and be provided with two the first light sources 8, be positioned on the bracket component of vertical baffle 2 tops and be provided with secondary light source 5, the first light source 8 and secondary light source 5 are for irradiating instrument, be positioned on the bracket component 1 in left side of the first light source 8 and be provided with shooting travel mechanism 4, camera 9 is arranged in shooting travel mechanism 4, shooting travel mechanism 4 can be longitudinally for realizing camera, laterally, vertical and in rotary moving, the camera lens of camera 9 points to first instrument 10, be positioned on the bracket component 1 of top of rotating mechanism 3 and be provided with touch-screen 7, the image signal output end of camera 9 is connected with the picture signal input end of industrial computer 6, the image signal output end of industrial computer 6 is connected with the picture signal input end of touch-screen 7.
The shooting travel mechanism 4 of present embodiment can be longitudinal, horizontal, vertical and in rotary moving for realizing camera, the described X that longitudinally refers to the coordinate axis in plane to, laterally refer to the Y-direction of the coordinate axis in plane, vertically refer to X to the perpendicular Z-direction of Y-direction, rotating mechanism is used for realizing instrument and can under rotation, detects, and realizes streamline and works continuously.
Embodiment two: present embodiment is described in conjunction with Fig. 2 and Fig. 5, rotating mechanism 3 described in present embodiment comprises rotating disk 3-1, rotary cylinder 3-2 and rotation axis 3-3, rotary cylinder 3-2 is connected with rotation axis 3-3, the upper end of rotation axis 3-3 is connected with rotating disk 3-1, and first instrument 10 and second instrument 11 are arranged on rotating disk 3-1.The rotary cylinder of present embodiment, for realizing the rotation of rotation axis and rotating disk, is convenient to instrument rotation and is detected, and so arranges, and instrument easy to detect reliable, meets the design requirements and the actual needs.Other is identical with embodiment one.
Embodiment three: present embodiment is described in conjunction with Fig. 2 and Fig. 4, shooting travel mechanism 4 described in present embodiment comprises longitudinal moving mechanism 4-1, transverse moving mechanism 4-2 and the vertical 4-3 of travel mechanism, longitudinal moving mechanism comprises bearing 4-1-1, slide rail 4-1-2, the first handwheel 4-1-3 and the first ball-screw 4-1-4, slide rail 4-1-2 is arranged on bracket component 1, it is upper and can longitudinal sliding motion on slide rail 4-1-2 that the two ends of bearing 4-1-1 are arranged on slide rail 4-1-2, the end of the lead screw shaft of the first ball-screw 4-1-4 connects the first handwheel 4-1-3, the nut of the first ball-screw 4-1-4 is connected with bearing 4-1-1, the described vertical 4-3 of travel mechanism comprises the second linear motion component 4-3-1, the second ball-screw 4-3-2 and the second handwheel 4-3-3, the nut of the second ball-screw 4-3-1 is connected with the upper linear bearing arranging of the second linear motion component 4-3-2, the upper end of the second ball-screw 4-3-1 is connected with the second handwheel 4-3-3, bearing 4-1-1 is connected with the vertical 4-3 of travel mechanism, the vertical 4-3 of travel mechanism can vertically move with bearing 4-1-1, transverse moving mechanism 4-2 is connected with the vertical 4-3 of travel mechanism, transverse moving mechanism 4-2 can vertically move with the vertical 4-3 of travel mechanism, described transverse moving mechanism 4-2 comprises symmetrically arranged two cover the 3rd ball-screw 4-2-1, two cover the 3rd linear motion component 4-2-2 and two the 3rd handwheel 4-2-3, the nut of every cover the 3rd ball-screw 4-2-1 is all connected with a camera 9 by camera bracket 12 with the upper linear bearing arranging of every cover the 3rd linear motion component 4-2-2, the end of every cover the 3rd ball-screw 4-2-1 is connected with the 3rd handwheel 4-2-3, camera 9 can be with the nut transverse shifting of the 3rd ball-screw 4-2-1, camera 9 can rotate on camera bracket 12.So arrange, facilitate horizontal, longitudinal and vertical mobile of camera adjust and the rotation adjustment of different angles (the described X that longitudinally refers to the coordinate axis in plane to, laterally refer to the Y-direction of the coordinate axis in plane, vertically refer to X to the perpendicular Z-direction of Y-direction), the collection of the image information of the test item with realization to instrument, meets the design requirements and the actual needs.Other is identical with embodiment one or two.
Embodiment four: in conjunction with Fig. 1～Fig. 3, present embodiment is described, the platform of inspection eventually described in present embodiment also comprises movable base 13, and bracket component 1 is fixedly mounted on the upper surface of movable base 13.So arrange, easy to use, meet actual needs.Other is identical with embodiment one or two.
Claims (4)
1. the U-shaped production line of instrument product is with examining eventually platform, it is characterized in that: the described platform of inspection eventually comprises bracket component (1), vertical baffle (2), rotating mechanism (3), shooting travel mechanism (4), for the camera bracket (12) of fixing camera, secondary light source (5), industrial computer (6), touch-screen (7) and two the first light sources (8) and two cameras (9), industrial computer (6) is arranged on the bottom of bracket component (1), rotating mechanism (3) is arranged on the bracket component (1) that is positioned at industrial computer (6) top, the middle part, upper surface of rotating mechanism (3) is provided with vertical baffle (2), vertical baffle (2) is for stopping the light beam of secondary light source (5) and two the first light sources (8), be positioned on the upper surface of rotating mechanism (3) of the both sides of vertical baffle (2) first instrument to be detected (10) and second instrument (11) are installed, first instrument (10) and second instrument (11) are symmetrical arranged, be positioned on the bracket component (1) in left side of first instrument (10) and be provided with two the first light sources (8), be positioned on the bracket component of vertical baffle (2) top and be provided with secondary light source (5), the first light source (8) and secondary light source (5) are for irradiating instrument, be positioned on the bracket component (1) in left side of the first light source (8) and be provided with shooting travel mechanism (4), camera (9) is arranged in shooting travel mechanism (4), shooting travel mechanism (4) can be longitudinally for realizing camera, laterally, vertical and in rotary moving, the camera lens of camera (9) points to first instrument (10), be positioned on the bracket component (1) of top of rotating mechanism (3) and be provided with touch-screen (7), the image signal output end of camera (9) is connected with the picture signal input end of industrial computer (6), the image signal output end of industrial computer (6) is connected with the picture signal input end of touch-screen (7).
2. the U-shaped production line of a kind of instrument product according to claim 1 is with examining eventually platform, it is characterized in that: described rotating mechanism (3) comprises rotating disk (3-1), rotary cylinder (3-2) and rotation axis (3-3), rotary cylinder (3-2) is connected with rotation axis (3-3), the upper end of rotation axis (3-3) is connected with rotating disk (3-1), and first instrument (10) and second instrument (11) are arranged on rotating disk (3-1).
3. the U-shaped production line of a kind of instrument product according to claim 1 and 2 is with examining eventually platform, it is characterized in that: described shooting travel mechanism (4) comprises longitudinal moving mechanism (4-1), transverse moving mechanism (4-2) and vertical travel mechanism (4-3), longitudinal moving mechanism comprises bearing (4-1-1), slide rail (4-1-2), the first handwheel (4-1-3) and the first ball-screw (4-1-4), slide rail (4-1-2) is arranged on bracket component (1), the two ends of bearing (4-1-1) are arranged on slide rail (4-1-2) above and can be in the upper longitudinal sliding motions of slide rail (4-1-2), the end of the lead screw shaft of the first ball-screw (4-1-4) connects the first handwheel (4-1-3), the nut of the first ball-screw (4-1-4) is connected with bearing (4-1-1), described vertical travel mechanism (4-3) comprises the second linear motion component (4-3-1), the second ball-screw (4-3-2) and the second handwheel (4-3-3), the nut of the second ball-screw (4-3-1) is connected with the upper linear bearing arranging of the second linear motion component (4-3-2), the upper end of the second ball-screw (4-3-1) is connected with the second handwheel (4-3-3), bearing (4-1-1) is connected with vertical travel mechanism (4-3), vertical travel mechanism (4-3) can vertically move with bearing (4-1-1), transverse moving mechanism (4-2) is connected with vertical travel mechanism (4-3), transverse moving mechanism (4-2) can vertically move with vertical travel mechanism (4-3), described transverse moving mechanism (4-2) comprises symmetrically arranged two cover the 3rd ball-screws (4-2-1), two cover the 3rd linear motion component (4-2-2) and two the 3rd handwheels (4-2-3), the nut of every cover the 3rd ball-screw (4-2-1) is all connected with a camera (9) by camera bracket (12) with the upper linear bearing arranging of every cover the 3rd linear motion component (4-2-2), the end of every cover the 3rd ball-screw (4-2-1) is connected with the 3rd handwheel (4-2-3), camera (9) can be with the nut transverse shifting of the 3rd ball-screw (4-2-1), camera (9) can be in the upper rotation of camera bracket (12).
4. the U-shaped production line of a kind of instrument product according to claim 1 and 2, with examining eventually platform, is characterized in that: the described platform of inspection eventually also comprises movable base (13), and bracket component (1) is fixedly mounted on the upper surface of movable base (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210128901.XA CN102636215B (en) | 2012-04-27 | 2012-04-27 | Final inspection table for U-shaped production line of instrument products |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210128901.XA CN102636215B (en) | 2012-04-27 | 2012-04-27 | Final inspection table for U-shaped production line of instrument products |
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| Publication Number | Publication Date |
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| CN102636215A CN102636215A (en) | 2012-08-15 |
| CN102636215B true CN102636215B (en) | 2014-08-20 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103196480B (en) * | 2013-03-27 | 2016-04-20 | 王文博 | Automobile instrument automatic detection device and detection method |
| CN103913190A (en) * | 2014-03-24 | 2014-07-09 | 合肥安达数控技术有限责任公司 | Automobile combination instrument endurance performance detecting table based on machine vision |
| CN103913191A (en) * | 2014-03-24 | 2014-07-09 | 合肥安达数控技术有限责任公司 | Automobile combination instrument performance detection device |
| CN106404417A (en) * | 2016-08-03 | 2017-02-15 | 重庆盟讯电子科技有限公司 | Non-contact type automobile instrument panel test system and method |
| CN109141504A (en) * | 2018-09-21 | 2019-01-04 | 苏州海得威视信息技术有限公司 | A kind of multidirectional detection device of precise electronic injection-molded item using visual identity |
| CN117593310B (en) * | 2024-01-19 | 2024-04-02 | 江苏红相蓝瑞电力科技有限公司 | Image detection method and device for electric energy meter assembly quality detection |
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| JP2767969B2 (en) * | 1990-04-03 | 1998-06-25 | 株式会社明電舎 | Inspection device for catching meter pointer |
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| DE102007018523A1 (en) * | 2007-04-19 | 2008-10-23 | Preh Gmbh | Pointer instrument calibrating method for motor vehicle, involves detecting jumping-round of rotor of permanent magnet stepper motor, and informing jumping-round of rotor to control electronics of stepper motor |
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