CN202562509U - Final-inspection bench for instrument product U-shaped production line - Google Patents

Final-inspection bench for instrument product U-shaped production line Download PDF

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Publication number
CN202562509U
CN202562509U CN2012201873105U CN201220187310U CN202562509U CN 202562509 U CN202562509 U CN 202562509U CN 2012201873105 U CN2012201873105 U CN 2012201873105U CN 201220187310 U CN201220187310 U CN 201220187310U CN 202562509 U CN202562509 U CN 202562509U
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China
Prior art keywords
instrument
camera
vertical
ball
screw
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Expired - Lifetime
Application number
CN2012201873105U
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Chinese (zh)
Inventor
王胜劲
滕胜广
刘志龙
张志波
魏景军
王洋
刘振新
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Aerospace Hi Tech Holding Group Co Ltd
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Aerospace Hi Tech Holding Group Co Ltd
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Priority to CN2012201873105U priority Critical patent/CN202562509U/en
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Abstract

The utility model relates to a final-inspection bench, particularly to a final-inspection bench for instrument production U-shaped production line, with the purpose of overcoming the defects of the conventional instrument detection methods, such as long detection time, low working efficiency, non-continuity of the operation, poor quality of the instrument product inspection. The final-inspection bench of the utility model comprises a support assembly, a vertical type baffle plate, a rotating mechanism, a shooting moving mechanism, a pick-up head support for fixing pick-up heads, a second light source, an industrial control computer, a touch screen, two first light sources, and two pick-up heads, wherein the industrial control computer is arranged at the lower portion of the support assembly; the rotating mechanism is installed to the support assembly located above the industrial control computer; the central section of the upper end face of the rotating mechanism is provided with a vertical baffle plate; the pick-up heads are installed upon the shooting moving mechanism; the shooting moving mechanism enables the pick-up heads to move in a longitudinal/ transverse/vertical/rotary manner; and the support assembly, located above the rotating mechanism, is provided with the touch screen. The final-inspection bench of the utility model is applicable to instrument detection.

Description

A kind of instrument product U type production line is with examining platform eventually
Technical field
The utility model relates to a kind of platform of inspection eventually, is specifically related to a kind of instrument product U type production line with examining platform eventually.
Background technology
Instrument generally just is used for the instrument that designation data is used, and the detection of characteristics such as existing gauge pointer calibration and display performance mainly is to adopt box detection, and box detection need be with detecting after the instrument installation; Detected the back and taken out dismounting, and then next instrument has been installed and detects so operation; Instrument is long detection time; Testing efficient is lower, can not work continuously, and the quality of the instrument product of detection is also unstable; Second-rate, can not satisfy the needs that the instrument finished product is produced in batches and detected.
The utility model content
The purpose of the utility model is for solving existing instrument detection mode, exist detection time long, and work efficiency is lower, can not work continuously and second-rate problem that instrument product detects, and then provide a kind of instrument product U type production line with inspection platform eventually.
The utility model is to address the above problem the technical scheme of taking to be: a kind of instrument product U type production line of the utility model is with examining the camera support that platform comprises bracket component, vertical baffle plate, rotating mechanism, shooting travel mechanism, is used for fixing camera eventually; Secondary light source, industrial computer, touch-screen and two first light sources and two cameras; Industrial computer is installed in the bottom of bracket component; Rotating mechanism is installed on the bracket component that is positioned at the industrial computer top, and middle part, the upper surface of rotating mechanism is equipped with vertical baffle plate, and vertical baffle plate is used to stop the light beam of secondary light source and two first light sources; Be positioned on the upper surface of rotating mechanism of both sides of vertical baffle plate first instrument to be detected and second instrument are installed; First instrument and second instrument are symmetrical set, and the bracket component that is positioned at the left side of first instrument is provided with two first light sources, and the bracket component that is positioned at vertical baffle plate top is provided with secondary light source; First light source and secondary light source are used to shine instrument; The bracket component that is positioned at the left side of first light source is provided with the travel mechanism that makes a video recording, and camera is installed in the shooting travel mechanism, and shooting travel mechanism is used to realize that the camera ability is vertical, horizontal, vertical and rotation is mobile; The camera lens of camera points to first instrument; The bracket component that is positioned at the top of rotating mechanism is provided with touch-screen, and the image signal output end of camera is connected with the picture signal input end of industrial computer, and the image signal output end of industrial computer is connected with the picture signal input end of touch-screen.
The beneficial effect of the utility model is: the utility model adopts automatically controlled mode, and two instrument (first instrument and second instrument) or combination instrument are placed in pneumatic operation on the rotating disk of rotating mechanism, and source of the gas control rotary cylinder drives dial rotation; During each the detection, rotating disk rotates to specified angle and detects an instrument (first instrument), when an instrument (first instrument) detects, does not delay the installation of another instrument (second instrument); So repetitive operation, instrument is short detection time, high efficiency; Shooting travel mechanism is used to realize that the camera ability is vertical, horizontal, vertical and rotation is mobile, and the project that the assurance camera can be aimed at the detection of instrument realizes the monitoring of different test items; Light source provides illumination, and the utility model is by industrial computer control instrument test item, and camera carries out IMAQ to the test item of instrument; And the picture after will handling is transferred to industrial computer, and whether the project of the detection of the current instrument of analysis and judgement qualified, and with qualified and nonconformance purpose image uploading to touch screen interface; The various test items of Displaying Meter on the touch-screen, and write down picture automatically, operating personnel are according to the defective item of the instrument of touch-screen picture demonstration; The problem instrument is handed over technician's maintenance and processing, and the instrument after maintenance top rotary table again detects, until qualified; The detection of completion instrument that so can be rapidly and efficiently can be made in good time processing to unfavorable condition, and is safe and reliable to operation; Improved the quality and the management level of instrument detection operation, the utility model detects effective, the good product quality of detection; Can avoid existing instrument detection mode long detection time effectively, the instrument quality of detection is unstable, second-rate problem; Avoid bringing the problem instrument into main engine plants, satisfy the needs that the instrument finished product is produced in batches and detected, can realize that the streamline of detection is worked continuously.The utility model can carry out on-line continuous to a plurality of test events such as accuracy of the color of the pilot lamp of instrument and brightness, dial plate backlight illumination and pointer indication and detect.
Description of drawings
Fig. 1 is the one-piece construction front view of the utility model, and Fig. 2 is the left view of Fig. 1, and Fig. 3 is the right view of Fig. 1, Fig. 4 be the B-B of Fig. 2 to view, Fig. 5 is that the A-A of Fig. 3 is to view.
Embodiment
Embodiment one: combine Fig. 1~Fig. 5 that this embodiment is described; A kind of instrument product U type production line of this embodiment is with examining the camera support 12 that platform comprises bracket component 1, vertical baffle plate 2, rotating mechanism 3, shooting travel mechanism 4, is used for fixing camera eventually; Secondary light source 5, industrial computer 6, touch-screen 7 and two first light sources 8 and two cameras 9; Industrial computer 6 is installed in the bottom of bracket component 1; Rotating mechanism 3 is installed on the bracket component 1 that is positioned at industrial computer 6 tops, and middle part, the upper surface of rotating mechanism 3 is equipped with vertical baffle plate 2, and vertical baffle plate 2 is used to stop the light beam of secondary light source 5 and two first light sources 8; Be positioned on the upper surface of rotating mechanism 1 of both sides of vertical baffle plate 2 first instrument to be detected 10 and second instrument 11 are installed; First instrument 10 is symmetrical set with second instrument 11, and the bracket component 1 that is positioned at the left side of first instrument 10 is provided with two first light sources 8, and the bracket component that is positioned at vertical baffle plate 2 tops is provided with secondary light source 5; First light source 8 is used to shine instrument with secondary light source 5; The bracket component 1 that is positioned at the left side of first light source 8 is provided with the travel mechanism 4 that makes a video recording, and camera 9 is installed in the shooting travel mechanism 4, and shooting travel mechanism 4 is used to realize that the camera ability is vertical, horizontal, vertical and rotation is mobile; The camera lens of camera 9 points to first instrument 10; The bracket component 1 that is positioned at the top of rotating mechanism 3 is provided with touch-screen 7, and the image signal output end of camera 9 is connected with the picture signal input end of industrial computer 6, and the image signal output end of industrial computer 6 is connected with the picture signal input end of touch-screen 7.
The shooting travel mechanism 4 of this embodiment is used to realize that the camera ability is vertical, horizontal, vertical and rotation is mobile; The said X that vertically is meant the coordinate axis on the plane to; The Y that laterally is meant the coordinate axis on the plane to; Vertically be meant with X to being used to realize that to, rotating mechanism instrument can detect down in rotation to perpendicular Z with Y, the realization streamline is worked continuously.
Embodiment two: combine Fig. 2 and Fig. 5 that this embodiment is described; The described rotating mechanism 3 of this embodiment comprises rotating disk 3-1, rotary cylinder 3-2 and rotation axis 3-3; Rotary cylinder 3-2 is connected with rotation axis 3-3; The upper end of rotation axis 3-3 is connected with rotating disk 3-1, and first instrument 10 is installed on the rolling disc 3-1 with second instrument 11.The rotary cylinder of this embodiment is used to realize the rotation of rotation axis and rotating disk, is convenient to instrument rotation and detects, and so is provided with, and instrument easy to detect reliable meets design requirement and actual needs.Other is identical with embodiment one.
Embodiment three: combine Fig. 2 and Fig. 4 that this embodiment is described; The described shooting of this embodiment travel mechanism 4 comprises longitudinal moving mechanism 4-1, transverse moving mechanism 4-2 and the vertical 4-3 of travel mechanism; Longitudinal moving mechanism comprises bearing 4-1-1, slide rail 4-1-2, the first handwheel 4-1-3 and the first ball-screw 4-1-4; Slide rail 4-1-2 is arranged on the bracket component 1; The two ends of bearing 4-1-1 are arranged on that slide rail 4-1-2 goes up and can longitudinal sliding motions on slide rail 4-1-2; The end of the lead screw shaft of the first ball-screw 4-1-4 connects the first handwheel 4-1-3; The nut of the first ball-screw 4-1-4 is connected with bearing 4-1-1, and the said vertical 4-3 of travel mechanism comprises the second rectilinear motion assembly 4-3-1, the second ball-screw 4-3-2 and the second handwheel 4-3-3, and the nut of the second ball-screw 4-3-1 is gone up the linear bearing that is provided with the second rectilinear motion assembly 4-3-2 and is connected; The upper end of the second ball-screw 4-3-1 is connected with the second handwheel 4-3-3; Bearing 4-1-1 is connected with the vertical 4-3 of travel mechanism, and the vertical 4-3 of travel mechanism can vertically move with bearing 4-1-1, and transverse moving mechanism 4-2 is connected with the vertical 4-3 of travel mechanism; Transverse moving mechanism 4-2 can vertically move with the vertical 4-3 of travel mechanism; Said transverse moving mechanism 4-2 comprises symmetrically arranged two covers the 3rd ball-screw 4-2-1, two cover the 3rd rectilinear motion assembly 4-2-2 and two the 3rd handwheel 4-2-3, and the nut of every cover the 3rd ball-screw 4-2-1 is gone up the linear bearing that is provided with every cover the 3rd rectilinear motion assembly 4-2-2 and all is connected with a camera 9 through camera support 12, and the end of every cover the 3rd ball-screw 4-2-1 is connected with the 3rd handwheel 4-2-3; Camera 9 can laterally move with the nut of the 3rd ball-screw 4-2-1, and camera 9 can rotate on camera support 12.So be provided with; Make things convenient for horizontal, vertical and vertical mobile adjustment of camera and different angles rotation adjustment (the said X that vertically is meant the coordinate axis on the plane to; The Y that laterally is meant the coordinate axis on the plane to; Vertically be meant with X to Y to perpendicular Z to), the collection of the image information of the test item of instrument is met design requirement and actual needs realizing.Other is identical with embodiment one or two.
Embodiment four: combine Fig. 1~Fig. 3 that this embodiment is described, the described inspection eventually of this embodiment platform also comprises movable base 13, and bracket component 1 is fixedly mounted on the upper surface of movable base 13.So be provided with, easy to use, satisfy actual needs.Other is identical with embodiment one or two.

Claims (4)

1. an instrument product U type production line is with examining platform eventually; It is characterized in that: the described platform of inspection eventually comprises bracket component (1), vertical baffle plate (2), rotating mechanism (3), shooting travel mechanism (4), is used for fixing the camera support (12) of camera; Secondary light source (5), industrial computer (6), touch-screen (7) and two first light sources (8) and two cameras (9); Industrial computer (6) is installed in the bottom of bracket component (1); Rotating mechanism (3) is installed on the bracket component (1) that is positioned at industrial computer (6) top; The middle part, upper surface of rotating mechanism (3) is equipped with vertical baffle plate (2); Vertical baffle plate (2) is used to stop the light beam of secondary light source (5) and two first light sources (8), is positioned on the upper surface of rotating mechanism (1) of both sides of vertical baffle plate (2) first instrument to be detected (10) and second instrument (11) are installed, and first instrument (10) and second instrument (11) are symmetrical set; The bracket component (1) that is positioned at the left side of first instrument (10) is provided with two first light sources (8); The bracket component that is positioned at vertical baffle plate (2) top is provided with secondary light source (5), and first light source (8) and secondary light source (5) are used to shine instrument, and the bracket component (1) that is positioned at the left side of first light source (8) is provided with shooting travel mechanism (4); Camera (9) is installed in the shooting travel mechanism (4); Shooting travel mechanism (4) is used to realize that the camera ability is vertical, horizontal, vertical and rotation is mobile, the camera lens sensing first instrument (10) of camera (9), and the bracket component (1) that is positioned at the top of rotating mechanism (3) is provided with touch-screen (7); The image signal output end of camera (9) is connected with the picture signal input end of industrial computer (6), and the image signal output end of industrial computer (6) is connected with the picture signal input end of touch-screen (7).
2. a kind of instrument product U type production line according to claim 1 is with examining platform eventually; It is characterized in that: described rotating mechanism (3) comprises rotating disk (3-1), rotary cylinder (3-2) and rotation axis (3-3); Rotary cylinder (3-2) is connected with rotation axis (3-3); The upper end of rotation axis (3-3) is connected with rotating disk (3-1), and first instrument (10) and second instrument (11) are installed on the rolling disc (3-1).
3. a kind of instrument product U type production line according to claim 1 and 2 is with examining platform eventually; It is characterized in that: described shooting travel mechanism (4) comprises longitudinal moving mechanism (4-1), transverse moving mechanism (4-2) and vertical travel mechanism (4-3); Longitudinal moving mechanism comprises bearing (4-1-1), slide rail (4-1-2), first handwheel (4-1-3) and first ball-screw (4-1-4); Slide rail (4-1-2) is arranged on the bracket component (1); The two ends of bearing (4-1-1) are arranged on the slide rail (4-1-2) and can go up longitudinal sliding motion at slide rail (4-1-2); The end of the lead screw shaft of first ball-screw (4-1-4) connects first handwheel (4-1-3); The nut of first ball-screw (4-1-4) is connected with bearing (4-1-1); Said vertical travel mechanism (4-3) comprises the second rectilinear motion assembly (4-3-1), second ball-screw (4-3-2) and second handwheel (4-3-3); The nut of second ball-screw (4-3-1) is gone up the linear bearing that is provided with the second rectilinear motion assembly (4-3-2) and is connected, and the upper end of second ball-screw (4-3-1) is connected with second handwheel (4-3-3), and bearing (4-1-1) is connected with vertical travel mechanism (4-3); Vertical travel mechanism (4-3) can vertically move with bearing (4-1-1); Transverse moving mechanism (4-2) is connected with vertical travel mechanism (4-3), and transverse moving mechanism (4-2) can vertically move with vertical travel mechanism (4-3), and said transverse moving mechanism (4-2) comprises symmetrically arranged two cover the 3rd ball-screws (4-2-1), two cover the 3rd rectilinear motion assembly (4-2-2) and two the 3rd handwheels (4-2-3); The nut of every cover the 3rd ball-screw (4-2-1) is gone up the linear bearing that is provided with every cover the 3rd rectilinear motion assembly (4-2-2) and all is connected with a camera (9) through camera support (12); The end of every cover the 3rd ball-screw (4-2-1) is connected with the 3rd handwheel (4-2-3), and camera (9) can laterally move with the nut of the 3rd ball-screw (4-2-1), and camera (9) can be gone up rotation at camera support (12).
4. a kind of instrument product U type production line according to claim 1 and 2 is characterized in that with examining platform eventually: the described platform of inspection eventually also comprises movable base (13), and bracket component (1) is fixedly mounted on the upper surface of movable base (13).
CN2012201873105U 2012-04-27 2012-04-27 Final-inspection bench for instrument product U-shaped production line Expired - Lifetime CN202562509U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012201873105U CN202562509U (en) 2012-04-27 2012-04-27 Final-inspection bench for instrument product U-shaped production line

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Application Number Priority Date Filing Date Title
CN2012201873105U CN202562509U (en) 2012-04-27 2012-04-27 Final-inspection bench for instrument product U-shaped production line

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CN202562509U true CN202562509U (en) 2012-11-28

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102636215A (en) * 2012-04-27 2012-08-15 航天科技控股集团股份有限公司 Final inspection table for U-shaped production line of instrument products
CN109058698A (en) * 2018-07-02 2018-12-21 无锡市同新舟自动化设备有限公司 Needle bearing rotating disc type pointer assembling machine machinery Zhao Dian mechanism with retainer

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102636215A (en) * 2012-04-27 2012-08-15 航天科技控股集团股份有限公司 Final inspection table for U-shaped production line of instrument products
CN102636215B (en) * 2012-04-27 2014-08-20 航天科技控股集团股份有限公司 Final inspection table for U-shaped production line of instrument products
CN109058698A (en) * 2018-07-02 2018-12-21 无锡市同新舟自动化设备有限公司 Needle bearing rotating disc type pointer assembling machine machinery Zhao Dian mechanism with retainer

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C14 Grant of patent or utility model
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AV01 Patent right actively abandoned

Granted publication date: 20121128

Effective date of abandoning: 20140820

AV01 Patent right actively abandoned

Granted publication date: 20121128

Effective date of abandoning: 20140820

RGAV Abandon patent right to avoid regrant