CN102634782A - Automatic soft membrane passivation production line - Google Patents
Automatic soft membrane passivation production line Download PDFInfo
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- CN102634782A CN102634782A CN2011100383876A CN201110038387A CN102634782A CN 102634782 A CN102634782 A CN 102634782A CN 2011100383876 A CN2011100383876 A CN 2011100383876A CN 201110038387 A CN201110038387 A CN 201110038387A CN 102634782 A CN102634782 A CN 102634782A
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- shower
- tank
- conveying belt
- passivation
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Abstract
The invention discloses an automatic soft membrane passivation production line, and relates to equipment for performing chemical treatment on a surface. The equipment comprises a bracket, a tank body, a conveying device, an emergent light cleaning device, a cleaning and dewatering device and a drying furnace, wherein the tank body is divided into a light emergency tank, a washing tank A, a passivation tank and a washing tank B; a material feeding region and a material discharging region are respectively formed at two ends of the tank body; the conveying device comprises rollers and a conveyer belt; the rollers are respectively arranged on the material feeding region and the material discharging region; the linear speed of the conveyer belt is 0.5 to 1.2 meters per minute; carrying rollers are arranged below the conveyer belt; compaction wheels are arranged above the conveyer belt; an auxiliary light emergency tank, an auxiliary washing tank A, an auxiliary passivation tank and an auxiliary washing tank B are arranged on one side of the tank body; and all the auxiliary tanks are respectively connected with spraying pipes on the light emergency tank, the washing tank A, the passivation tank and the washing tank B through magnetic pumps. According to the automatic soft membrane passivation production line, full-automatic operation can be realized; influence caused by manmade operation factors is avoided, and quality of products is guaranteed; the automatic soft membrane passivation production line has the characteristics of low labor intensity and high production efficiency and is suitable for industrial and large-scale production.
Description
Technical field
The present invention relates to the equipment that a kind of chemical conversion treatment is used, particularly a kind ofly be used for automatic mantle passivation production line.
Background technology
Plated item mantle passivating technique is the technology of generally using in the present electroplating industry, like black zinc passivation, green zinc passivation etc.But because passive film is very soft at the beginning of forming; The phase mutual friction of workpiece very easily causes the breakage of passive film in operating process, and the functional still aesthetic appearance of the passive film after the breakage all is unacceptable, so therefore existing mantle passivation operation process generally all is to adopt the careful operation of manual mode by experienced employee; Such mode not only labour intensity is big; Production efficiency is low, and quality product is very unstable, has restricted the demand of producing greatly.
Summary of the invention
The technical problem that the present invention will solve is: a kind of automatic mantle passivation production line is provided, and the labour intensity that exists in the prior art is big, production efficiency is low, the problem of unstable product quality to solve.
The technical scheme that solves the problems of the technologies described above is: what a kind of automatic mantle passivation production line, this production line comprised support, rack-mount cell body, e Foerderanlage and be installed in the cell body top successively goes out light cleaning apparatus, cleaning and dewatering device and stoving oven; Described cell body is divided into light output groove, washing bath A, deactivation slot, washing bath B successively, and is equipped with water discharge valve at each bottom land, and the cell body two ends are respectively feeding area and discharge zone; E Foerderanlage comprises and cooperating by the cylinder of its rolling of drive device drives, with the cylinder cylindrical and head and the tail are joined together to form bilevel conveying belt that described cylinder is installed in the feeding area and the discharge zone at cell body two ends respectively; Describedly go out light cleaning apparatus by going out electro-optical device and washing unit constitutes; Describedly go out electro-optical device and washing unit includes shower and vibrating motor; Described shower is divided into shower and following shower; Across the top that is installed on cell body, and the bottom of going up shower is provided with the spray header of the conveying belt towards the upper strata to last shower through upper bracket; Across being installed in the cell body, and the top of shower is provided with the spray header of the conveying belt towards the upper strata to following shower down through lower bracket; Described vibrating motor is installed on cell body one side through mounting bracket, and the output shaft of vibrating motor is connected with conveyor belt frame.
Further technical scheme of the present invention is: described cleaning and dewatering device comprises shower and blower, and across the top that is installed on washing bath, and the bottom of shower is provided with the spray header of the conveying belt towards the upper strata to described shower through the shower support; Described shower support also is equipped with hairdryer support outward, is installed with described blower on this hairdryer support, and the blowing mouth of blower passes the top that hairdryer support extends to the upper strata conveying belt.
Further again technical scheme of the present invention is: described conveying belt is a guipure; The LV of this guipure is 0.5～1.2 meter/minute; And but the carrying roller of support belt is installed below conveying belt, the contact roller that can conveying belt be compressed is installed above conveying belt.
Another technical scheme of the present invention is: described cell body one side also is provided with the secondary groove of bright dipping, the secondary groove A of washing, the secondary groove of passivation respectively and washes secondary groove B in the position of corresponding light output groove, washing bath A, deactivation slot, washing bath B, and each secondary groove is connected with shower on light output groove, washing bath A, deactivation slot, the washing bath B through magnetic drive pump respectively.
Because adopt said structure, the present invention's automatic mantle passivation production line has following beneficial effect.
1, can guarantee the quality of product:
Because the present invention's automatic mantle passivation production line mainly is made up of support, rack-mount cell body, e Foerderanlage and go out light cleaning apparatus, cleaning and dewatering device and the stoving oven that are installed in successively above the cell body; Therefore; When carrying out the mantle passivation; Only need workpiece is placed on the conveying belt of feeding area, workpiece can along with conveying belt successively through going out light cleaning apparatus, cleaning and dewatering device, stoving oven until discharge zone, and at workpiece through above-mentioned when going out light cleaning apparatus; The light-emitting solution or the clear water that go out in the shower in the light cleaning apparatus can be injected on the workpiece surface that is positioned at conveying belt from spray apertures automatically; Again since conveying belt can constantly vibrate with vibrating motor, therefore, be positioned at the workpiece of conveying belt can be automatically by bright dipping, clean up; Through the cleaning and dewatering device time; Clear water in the shower can be injected on the workpiece surface that is positioned at conveying belt from spray header automatically; Can automatically the workpiece surface after passivation be cleaned up, blowing into the high wind that comes through blower then can carry out the automatic dehydration processing to workpiece; Through stoving oven the time, stoving oven can be dried the workpiece on the conveying belt automatically.Therefore, the present invention can realize the production line unattended operation, has avoided the influence of manual operation factor, has guaranteed the quality of product.
2, can reduce labour intensity, enhance productivity:
Because whole production line of the present invention all can realize unattended operation, therefore, can reduce working strength of workers significantly, has improved production efficiency greatly.
3, be suitable for industrialization, large-scale production:
Because whole production line of the present invention all can realize unattended operation, therefore, the present invention relatively is suitable for industrialization, large-scale production.
Below, in conjunction with accompanying drawing and embodiment the technical characterictic of the present invention's automatic mantle passivation production line is further described.
Description of drawings
Fig. 1～Fig. 2: the structural representation of the present invention's automatic mantle passivation production line,
Fig. 1: front view, the vertical view of Fig. 2: Fig. 1;
The said structural representation that goes out light cleaning apparatus of Fig. 3: embodiment one;
The structural representation of Fig. 4: embodiment one said cleaning and dewatering device;
Among the figure,
The 1-support, the 2-cell body, the 201-light output groove, 202-washing bath A, the 203-deactivation slot,
204-washing bath B, the 3-e Foerderanlage, the 301-cylinder, the 302-conveying belt, the 303-carrying roller,
The 304-contact roller, 4-goes out light cleaning apparatus, and 4A-goes out electro-optical device, the 4B-washing unit,
The 401-shower, the last shower of 4011-, shower under the 4012-, the 402-vibrating motor,
The 403-upper bracket, the 404-mounting bracket, the 405-lower bracket, 5-cleaning and dewatering device,
The 501-shower, the 502-blower, the 5021-blowing mouth, the 503-hairdryer support,
504-shower support, the 6-stoving oven, the 7-feeding area, the 8-discharge zone,
The secondary groove of 901-bright dipping, 902-washes secondary groove A, the secondary groove of 903-passivation, 904-washes secondary groove B,
The 10-magnetic drive pump.
Embodiment
Embodiment one:
Disclosed among Fig. 1 to Fig. 2 is a kind of automatic mantle passivation production line, this production line comprises support 1, be installed in cell body 2, the e Foerderanlage 3 on the support 1 and be installed in cell body 2 tops successively go out light cleaning apparatus 4, cleaning and dewatering device 5 and stoving oven 6; Described cell body 2 is divided into light output groove 201, washing bath A202, deactivation slot 203, washing bath B204 successively, and is equipped with water discharge valve at each bottom land, and the cell body two ends are respectively feeding area 7 and discharge zone 8; E Foerderanlage 3 comprises and cooperating by the cylinder 301 of its rolling of drive device drives, with the cylinder cylindrical and head and the tail are joined together to form bilevel conveying belt 302 that described cylinder 301 is installed in the feeding area 7 and discharge zone 8 at cell body two ends respectively; Describedly go out light cleaning apparatus 4 by going out electro-optical device 4A and washing unit 4B constitutes (referring to Fig. 3); Describedly go out electro-optical device 4A and washing unit 4B includes shower 401 and vibrating motor 402; Described shower 401 is divided into shower 4011 and following shower 4012; Across the top that is installed on cell body 2, and the bottom of going up shower 4011 is provided with the spray header of the conveying belt towards the upper strata to last shower 4011 through upper bracket 403; Across being installed in the cell body 2, and the top of shower 4012 is provided with the spray header of the conveying belt towards the upper strata to following shower 4012 down through lower bracket 405; Described vibrating motor 402 is installed on cell body 2 one sides through mounting bracket 404, and the output shaft of vibrating motor 402 is connected with conveyor belt frame.
Described cleaning and dewatering device 5 comprises shower 501 and blower 502 (referring to Fig. 4); Across the top that is installed on washing bath 204, and the bottom of shower 501 is provided with the spray header of the conveying belt towards the upper strata to described shower 501 through shower support 504; Outside the described shower support 504 hairdryer support 503 is installed also, is installed with described blower 502 on this hairdryer support 503, the blowing mouth 5021 of blower 502 passes the top that hairdryer support 503 extends to upper strata conveying belt 302.
Described conveying belt 302 is a guipure, and the LV of this guipure is 1.0 meters/minute, but and the carrying roller 303 of support belt is installed below conveying belt 302, the contact roller 304 that can conveying belt be compressed is installed above conveying belt.
Described cell body 2 one sides also are provided with the secondary groove 901 of bright dipping, the secondary groove A902 of washing, the secondary groove 903 of passivation respectively and wash secondary groove B904 in the position of corresponding light output groove 201, washing bath A202, deactivation slot 203, washing bath B204, each secondary groove is connected with shower on light output groove 201, washing bath A202, deactivation slot 203, the washing bath B204 through magnetic drive pump 10 respectively.
As a kind of conversion of present embodiment one, the cleaning and dewatering device that described cleaning and dewatering device 5 can also be other structure.
As the another conversion of present embodiment one, the LV of described conveying belt 302 also can not be 1.0 meters/minute, but the arbitrary numerical value in 0.5～1.2 meter/minute.
Claims (4)
1. automatic mantle passivation production line is characterized in that: this production line comprises support (1), be installed in cell body (2), the e Foerderanlage (3) on the support (1) and be installed in cell body (2) top successively go out light cleaning apparatus (4), cleaning and dewatering device (5), stoving oven (6); Described cell body (2) is divided into light output groove (201), washing bath A (202), deactivation slot (203), washing bath B (204) successively, and is equipped with water discharge valve at each bottom land, and the cell body two ends are respectively feeding area (7) and discharge zone (8); E Foerderanlage (3) comprises and cooperating by the cylinder (301) of its rolling of drive device drives, with the cylinder cylindrical and head and the tail are joined together to form bilevel conveying belt (302) that described cylinder (301) is installed in the feeding area (7) and the discharge zone (8) at cell body two ends respectively; Describedly go out light cleaning apparatus (4) and constitute by going out electro-optical device (4A) and washing unit (4B); Describedly go out electro-optical device (4A) and washing unit (4B) includes shower (401) and vibrating motor (402); Described shower (401) is divided into shower (4011) and following shower (4012); Across the top that is installed on cell body (2), and the bottom of going up shower (4011) is provided with the spray header of the conveying belt towards the upper strata to last shower (4011) through upper bracket (403); Across being installed in the cell body (2), and the top of shower (4012) is provided with the spray header of the conveying belt towards the upper strata to following shower (4012) down through lower bracket (405); Described vibrating motor (402) is installed on cell body (2) one sides through mounting bracket (404), and the output shaft of vibrating motor (402) is connected with conveyor belt frame.
2. automatic mantle passivation production line according to claim 1; It is characterized in that: described cleaning and dewatering device (5) comprises shower (501) and blower (502); Across the top that is installed on washing bath (204), and the bottom of shower (501) is provided with the spray header of the conveying belt towards the upper strata to described shower (501) through shower support (504); The outer hairdryer support (503) that also is equipped with of described shower support (504); Be installed with described blower (502) on this hairdryer support (503), the blowing mouth (5021) of blower (502) passes the top that hairdryer support (503) extends to upper strata conveying belt (302).
3. automatic mantle passivation production line according to claim 1; It is characterized in that: described conveying belt (302) is a guipure; The LV of this guipure is 0.5～1.2 meter/minute; And at conveying belt (302) but the below is equipped with the carrying roller (303) of support belt, the contact roller (304) that can conveying belt be compressed is installed above conveying belt.
4. according to claim 1 or 2 workers, 3 described automatic mantle passivation production lines; It is characterized in that: described cell body (2) one sides also are provided with the secondary groove (901) of bright dipping, washing secondary groove A (902), secondary groove (903) of passivation and washing secondary groove B (904) respectively in the position of corresponding light output groove (201), washing bath A (202), deactivation slot (203), washing bath B (204), and each secondary groove passes through magnetic drive pump (10) respectively and is connected with shower on light output groove (201), washing bath A (202), deactivation slot (203), the washing bath B (204).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100383876A CN102634782A (en) | 2011-02-15 | 2011-02-15 | Automatic soft membrane passivation production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100383876A CN102634782A (en) | 2011-02-15 | 2011-02-15 | Automatic soft membrane passivation production line |
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| CN102634782A true CN102634782A (en) | 2012-08-15 |
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| CN2011100383876A Pending CN102634782A (en) | 2011-02-15 | 2011-02-15 | Automatic soft membrane passivation production line |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201082901Y (en) * | 2007-08-23 | 2008-07-09 | 宝山钢铁股份有限公司 | Passivating groove for preventing passivation speckle |
| CN201245710Y (en) * | 2008-08-27 | 2009-05-27 | 昆山华扬电子有限公司 | Burr pickling apparatus |
| CN101709476A (en) * | 2009-10-30 | 2010-05-19 | 南南铝业股份有限公司 | Production method and equipment for deburring aluminum workpieces by continuously alkali washing |
| CN201545911U (en) * | 2009-11-13 | 2010-08-11 | 上海中希合金有限公司 | Degreasing passivation device of copper alloy bands |
| CN101804269A (en) * | 2010-05-14 | 2010-08-18 | 李功民 | Autonomous vibration online primary dewatering method and device |
| CN202000009U (en) * | 2011-02-15 | 2011-10-05 | 广西柳州市龙发金属表面处理技术有限公司 | Automatic soft film passivation production line |
-
2011
- 2011-02-15 CN CN2011100383876A patent/CN102634782A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201082901Y (en) * | 2007-08-23 | 2008-07-09 | 宝山钢铁股份有限公司 | Passivating groove for preventing passivation speckle |
| CN201245710Y (en) * | 2008-08-27 | 2009-05-27 | 昆山华扬电子有限公司 | Burr pickling apparatus |
| CN101709476A (en) * | 2009-10-30 | 2010-05-19 | 南南铝业股份有限公司 | Production method and equipment for deburring aluminum workpieces by continuously alkali washing |
| CN201545911U (en) * | 2009-11-13 | 2010-08-11 | 上海中希合金有限公司 | Degreasing passivation device of copper alloy bands |
| CN101804269A (en) * | 2010-05-14 | 2010-08-18 | 李功民 | Autonomous vibration online primary dewatering method and device |
| CN202000009U (en) * | 2011-02-15 | 2011-10-05 | 广西柳州市龙发金属表面处理技术有限公司 | Automatic soft film passivation production line |
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Application publication date: 20120815 |