CN202000009U - Automatic soft film passivation production line - Google Patents
Automatic soft film passivation production line Download PDFInfo
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- CN202000009U CN202000009U CN2011200391295U CN201120039129U CN202000009U CN 202000009 U CN202000009 U CN 202000009U CN 2011200391295 U CN2011200391295 U CN 2011200391295U CN 201120039129 U CN201120039129 U CN 201120039129U CN 202000009 U CN202000009 U CN 202000009U
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- shower
- conveying belt
- tank
- cell body
- production line
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- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model provides an automatic soft film passivation production line, relating to a device used in surface chemical treatment. The production line comprises a rack, a tank body, a conveying device, a glaring washing device, a washing dehydration device and a drying oven; the tank body comprises a glaring tank, a water washing tank A, a passivation tank, a water washing tank B, the two ends of the tank body are respectively a material feeding area and a material discharging area; the conveying device comprises rollers and a conveying belt, the rollers are respectively installed on the material feeding area and the material discharging area; the linear velocity of the conveying belt is 0.5-1.2 meters per minute, a supporting roller is installed under the conveying belt, and a pressing wheel is installed above the conveying belt; a glaring side tank, a water washing tank A, a passivation side tank and a water washing side tank B are arranged on one side of the tank body, the side tanks are respectively connected with the spraying tubes on the glaring tank, the water washing tank A, the passivation tank and the water washing tank B by magnetic pumps. The production line realizes fully automatic operation, avoids the influence of manual operations, therefore, the product quality is ensured, and the automatic soft film passivation production line has the properties of small labor strength and high efficiency, and is suitable for industrial and large-scale production.
Description
Technical field
The utility model relates to the equipment that a kind of chemical conversion treatment is used, and particularly a kind ofly is used for automatic mantle passivation production line.
Background technology
Plated item mantle passivating technique is the technology of generally using in the present electroplating industry, as black zinc passivation, green zinc passivation etc.But because passive film is very soft at the beginning of forming, the phase mutual friction of workpiece very easily causes the breakage of passive film in operating process, and the functional still aesthetic appearance of the passive film after the breakage all is unacceptable, so therefore existing mantle passivation operation process generally all is to adopt the careful operation of manual mode by experienced employee, such mode not only labour intensity is big, production efficiency is low, and quality product is very unstable, has restricted the demand of producing greatly.
Summary of the invention
The technical problems to be solved in the utility model is: a kind of automatic mantle passivation production line is provided, and the labour intensity that exists in the prior art is big, production efficiency is low, the problem of unstable product quality to solve.
The technical scheme that solves the problems of the technologies described above is: what a kind of automatic mantle passivation production line, this production line comprised support, rack-mount cell body, e Foerderanlage and be installed in the cell body top successively goes out light cleaning apparatus, cleaning and dewatering device and stoving oven; Described cell body is divided into light output groove, washing bath A, deactivation slot, washing bath B successively, and is equipped with water discharge valve at each bottom land, and the cell body two ends are respectively feeding area and discharge zone; E Foerderanlage comprise by drive unit drive the cylinder of its rolling, cooperate with the cylinder cylindrical and head and the tail be joined together to form bilevel conveying belt, described cylinder is installed in the feeding area and the discharge zone at cell body two ends respectively; Describedly go out light cleaning apparatus by going out electro-optical device and washing unit constitutes, describedly go out electro-optical device and washing unit includes shower and vibrating motor, described shower is divided into shower and following shower, across the top that is installed on cell body, and the bottom of going up shower is provided with the spray header towards the upper strata conveying belt to last shower by upper bracket; Across being installed in the cell body, and the top of shower is provided with spray header towards the upper strata conveying belt to following shower down by lower bracket; Described vibrating motor is installed on cell body one side by mounting bracket, and the output shaft of vibrating motor is connected with conveyor belt frame.
Further technical scheme of the present utility model is: described cleaning and dewatering device comprises shower and blower, across the top that is installed on washing bath, and the bottom of shower is provided with the spray header towards the upper strata conveying belt to described shower by the shower support; Described shower support also is equipped with hairdryer support outward, is installed with described blower on this hairdryer support, and the blowing mouth of blower passes the top that hairdryer support extends to the upper strata conveying belt.
Further again technical scheme of the present utility model is: described conveying belt is a guipure, the linear velocity of this guipure is 0.5～1.2 meter/minute, and but the carrying roller of support belt is installed below conveying belt, the contact roller that conveying belt can be compressed is installed above conveying belt.
Another technical scheme of the present utility model is: described cell body one side also is provided with the secondary groove of bright dipping, the secondary groove A of washing, the secondary groove of passivation respectively and washes secondary groove B in the position of corresponding light output groove, washing bath A, deactivation slot, washing bath B, and each secondary groove is connected with shower on light output groove, washing bath A, deactivation slot, the washing bath B by magnetic drive pump respectively.
Because adopt said structure, the automatic mantle passivation production line of the utility model has following beneficial effect.
1, can guarantee the quality of product:
Because the automatic mantle passivation production line of the utility model mainly is made of support, rack-mount cell body, e Foerderanlage and go out light cleaning apparatus, cleaning and dewatering device and the stoving oven that are installed in successively above the cell body; Therefore, when carrying out the mantle passivation, only need workpiece is placed on the conveying belt of feeding area, workpiece can go out light cleaning apparatus, cleaning and dewatering device, stoving oven until discharge zone along with conveying belt process successively, and at workpiece through above-mentioned when going out light cleaning apparatus, the light-emitting solution or the clear water that go out in the shower in the light cleaning apparatus can be injected on the workpiece surface that is positioned at conveying belt from spray apertures automatically, can constantly vibrate with vibrating motor owing to conveying belt again, therefore, be positioned at the workpiece of conveying belt can be automatically by bright dipping, clean up; Through the cleaning and dewatering device time, clear water in the shower can be injected on the workpiece surface that is positioned at conveying belt from spray header automatically, can automatically the workpiece surface after passivation be cleaned up, blowing into the high wind that comes through blower then can carry out the automatic dehydration processing to workpiece; Through stoving oven the time, stoving oven can be dried the workpiece on the conveying belt automatically.Therefore, the utility model can be realized the production line unattended operation, has avoided the influence of manual operation factor, has guaranteed the quality of product.
2, can reduce labour intensity, enhance productivity:
Because the utility model whole production line all can realize unattended operation, therefore, can reduce working strength of workers significantly, has improved production efficiency greatly.
3, be suitable for industrialization, large-scale production:
Because the utility model whole production line all can realize unattended operation, therefore, the utility model relatively is suitable for industrialization, large-scale production.
Below, the technical characterictic to the automatic mantle passivation production line of the utility model is further described in conjunction with the accompanying drawings and embodiments.
Description of drawings
Fig. 1～Fig. 2: the structural representation of the automatic mantle passivation production line of the utility model,
Fig. 1: front view, the vertical view of Fig. 2: Fig. 1;
The described structural representation that goes out light cleaning apparatus of Fig. 3: embodiment one;
The structural representation of Fig. 4: embodiment one described cleaning and dewatering device;
Among the figure,
The 1-support, the 2-cell body, the 201-light output groove, 202-washing bath A, the 203-deactivation slot,
204-washing bath B, the 3-e Foerderanlage, the 301-cylinder, the 302-conveying belt, the 303-carrying roller,
The 304-contact roller, 4-goes out light cleaning apparatus, and 4A-goes out electro-optical device, the 4B-washing unit,
The 401-shower, the last shower of 4011-, shower under the 4012-, the 402-vibrating motor,
The 403-upper bracket, the 404-mounting bracket, the 405-lower bracket, 5-cleaning and dewatering device,
The 501-shower, the 502-blower, the 5021-blowing mouth, the 503-hairdryer support,
504-shower support, the 6-stoving oven, the 7-feeding area, the 8-discharge zone,
The secondary groove of 901-bright dipping, 902-washes secondary groove A, the secondary groove of 903-passivation, 904-washes secondary groove B,
The 10-magnetic drive pump.
Embodiment
Embodiment one:
Disclosed among Fig. 1 to Fig. 2 is a kind of automatic mantle passivation production line, this production line comprises support 1, be installed in cell body 2, the e Foerderanlage 3 on the support 1 and be installed in cell body 2 tops successively go out light cleaning apparatus 4, cleaning and dewatering device 5 and stoving oven 6; Described cell body 2 is divided into light output groove 201, washing bath A202, deactivation slot 203, washing bath B204 successively, and is equipped with water discharge valve at each bottom land, and the cell body two ends are respectively feeding area 7 and discharge zone 8; E Foerderanlage 3 comprise by drive unit drive the cylinder 301 of its rolling, cooperate with the cylinder cylindrical and head and the tail be joined together to form bilevel conveying belt 302, described cylinder 301 is installed in the feeding area 7 and the discharge zone 8 at cell body two ends respectively; Describedly go out light cleaning apparatus 4 by going out electro-optical device 4A and washing unit 4B constitutes (referring to Fig. 3), describedly go out electro-optical device 4A and washing unit 4B includes shower 401 and vibrating motor 402, described shower 401 is divided into shower 4011 and following shower 4012, across the top that is installed on cell body 2, and the bottom of going up shower 4011 is provided with the spray header towards the upper strata conveying belt to last shower 4011 by upper bracket 403; Across being installed in the cell body 2, and the top of shower 4012 is provided with spray header towards the upper strata conveying belt to following shower 4012 down by lower bracket 405; Described vibrating motor 402 is installed on cell body 2 one sides by mounting bracket 404, and the output shaft of vibrating motor 402 is connected with conveyor belt frame.
Described cleaning and dewatering device 5 comprises that shower 501 and blower 502(are referring to Fig. 4), across the top that is installed on washing bath 204, and the bottom of shower 501 is provided with the spray header towards the upper strata conveying belt to described shower 501 by shower support 504; Outside the described shower support 504 hairdryer support 503 is installed also, is installed with described blower 502 on this hairdryer support 503, the blowing mouth 5021 of blower 502 passes the top that hairdryer support 503 extends to upper strata conveying belt 302.
Described conveying belt 302 is a guipure, and the linear velocity of this guipure is 1.0 meters/minute, but and the carrying roller 303 of support belt is installed below conveying belt 302, the contact roller 304 that conveying belt can be compressed is installed above conveying belt.
Described cell body 2 one sides also are provided with the secondary groove 901 of bright dipping, the secondary groove A902 of washing, the secondary groove 903 of passivation respectively and wash secondary groove B904 in the position of corresponding light output groove 201, washing bath A202, deactivation slot 203, washing bath B204, each secondary groove is connected with shower on light output groove 201, washing bath A202, deactivation slot 203, the washing bath B204 by magnetic drive pump 10 respectively.
As a kind of conversion of present embodiment one, the cleaning and dewatering device that described cleaning and dewatering device 5 can also be other structure.
As the another conversion of present embodiment one, the linear velocity of described conveying belt 302 also can not be 1.0 meters/minute, but the arbitrary numerical value in 0.5～1.2 meter/minute.
Claims (4)
1. automatic mantle passivation production line is characterized in that: this production line comprises support (1), be installed in cell body (2), the e Foerderanlage (3) on the support (1) and be installed in cell body (2) top successively go out light cleaning apparatus (4), cleaning and dewatering device (5), stoving oven (6); Described cell body (2) is divided into light output groove (201), washing bath A(202 successively), deactivation slot (203), washing bath B(204), and be equipped with water discharge valve at each bottom land, the cell body two ends are respectively feeding area (7) and discharge zone (8); E Foerderanlage (3) comprise by drive unit drive the cylinder (301) of its rolling, cooperate with the cylinder cylindrical and head and the tail be joined together to form bilevel conveying belt (302), described cylinder (301) is installed in the feeding area (7) and the discharge zone (8) at cell body two ends respectively; Describedly go out light cleaning apparatus (4) and constitute by going out electro-optical device (4A) and washing unit (4B), describedly go out electro-optical device (4A) and washing unit (4B) includes shower (401) and vibrating motor (402), described shower (401) is divided into shower (4011) and following shower (4012), across the top that is installed on cell body (2), and the bottom of going up shower (4011) is provided with the spray header towards the upper strata conveying belt to last shower (4011) by upper bracket (403); Across being installed in the cell body (2), and the top of shower (4012) is provided with spray header towards the upper strata conveying belt to following shower (4012) down by lower bracket (405); Described vibrating motor (402) is installed on cell body (2) one sides by mounting bracket (404), and the output shaft of vibrating motor (402) is connected with conveyor belt frame.
2. automatic mantle passivation production line according to claim 1, it is characterized in that: described cleaning and dewatering device (5) comprises shower (501) and blower (502), across the top that is installed on washing bath (204), and the bottom of shower (501) is provided with the spray header towards the upper strata conveying belt to described shower (501) by shower support (504); The outer hairdryer support (503) that also is equipped with of described shower support (504), be installed with described blower (502) on this hairdryer support (503), the blowing mouth (5021) of blower (502) passes the top that hairdryer support (503) extends to upper strata conveying belt (302).
3. automatic mantle passivation production line according to claim 1, it is characterized in that: described conveying belt (302) is a guipure, the linear velocity of this guipure is 0.5～1.2 meter/minute, and at conveying belt (302) but the below is equipped with the carrying roller (303) of support belt, the contact roller (304) that conveying belt can be compressed is installed above conveying belt.
4. according to claim 1 or 2 or 3 described automatic mantle passivation production lines, it is characterized in that: described cell body (2) one sides are also respectively at corresponding light output groove (201), washing bath A(202), deactivation slot (203), washing bath B(204) the position be provided with the secondary groove (901) of bright dipping, the secondary groove A(902 of washing), the secondary groove (903) of passivation and the secondary groove B(904 of washing), each secondary groove passes through magnetic drive pump (10) and light output groove (201), washing bath A(202 respectively), deactivation slot (203), washing bath B(204) on shower be connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200391295U CN202000009U (en) | 2011-02-15 | 2011-02-15 | Automatic soft film passivation production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200391295U CN202000009U (en) | 2011-02-15 | 2011-02-15 | Automatic soft film passivation production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202000009U true CN202000009U (en) | 2011-10-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200391295U Expired - Lifetime CN202000009U (en) | 2011-02-15 | 2011-02-15 | Automatic soft film passivation production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202000009U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102634782A (en) * | 2011-02-15 | 2012-08-15 | 广西柳州市龙发金属表面处理技术有限公司 | Automatic soft membrane passivation production line |
-
2011
- 2011-02-15 CN CN2011200391295U patent/CN202000009U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102634782A (en) * | 2011-02-15 | 2012-08-15 | 广西柳州市龙发金属表面处理技术有限公司 | Automatic soft membrane passivation production line |
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|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20111005 |
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| CX01 | Expiry of patent term |