CN102632181A - Novel automatic assembly spinning and reverting device - Google Patents
Novel automatic assembly spinning and reverting device Download PDFInfo
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- CN102632181A CN102632181A CN2012100721256A CN201210072125A CN102632181A CN 102632181 A CN102632181 A CN 102632181A CN 2012100721256 A CN2012100721256 A CN 2012100721256A CN 201210072125 A CN201210072125 A CN 201210072125A CN 102632181 A CN102632181 A CN 102632181A
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Abstract
The invention discloses a novel automatic assembly spinning and reverting device, comprising a main body part conveying device, a packaged part conveying device, a combined mechanism, a spinning and reverting machine and a controller, wherein the combined mechanism comprises an assembling turnplate driven by a motor, axis of the assembling turnplate is transversely arranged, the circumferential surface of the assembling turnplate is provided with a plurality of main body part placing slots at equal intervals, the output end of the packaged part conveying device is provided with a packaged part outlet, a compression bar which can move up and down is arranged above the packaged part outlet, the output end of the main body part conveying device is connected with a guide slot which is arranged at one side of the assembling turnplate in an inclined manner, a central line of the guide slot is coincided with the central line of the main body part placing slot which is arranged at one side of the upper part of the assembling turnplate, and the spinning and reverting machine is arranged at the other side of the assembling turnplate opposite to the guide slot in the inclined manner. The novel automatic assembly spinning and reverting device disclosed by the invention can realize automatic feeding, assembling and reverting on a rubber supporting part; and the novel automatic assembly spinning and reverting device has a simple structure, is easy to manufacture and has reasonable layout, less occupied site and space and high production efficiency.
Description
Technical field
The present invention relates to a kind of automation equipment, be specifically related to a kind of main element and package parts are assembled automatically and revolved riveting all-in-one-piece device.
Background technology
At present; When needs were combined a main element and package parts, people usually utilized riveter that they are riveted together, for example; Be used for the rubber on the automobile; Its main element is a columniform housing, and is provided with the flange that is used to install and fix in hull outside, and package parts then are made up of the rubber parts and the discoidal capping of a cylindrical shape.In order to increase the function of riveter, and improve its automaticity and revolve riveting efficient, people have invented various automatic riveters.For example; A kind of disclosed on the Chinese patent document " intelligent pneumatic power riveter ", Shen Qing Publication day is on March 30th, 2011, application publication number is CN 101992254A; This riveter has man-machine interface and shows touch-screen, and utilizes the PLC control module that multinomial running parameter is controlled.Yet; The operation of revolving riveting at present totally still adopts artificial pipeline mode, when needs revolve riveting when encapsulating above-mentioned rubber, by operating personnel rubber parts is put into housing earlier; Then capping is placed on the housing; And with pressure apparatus capping is pressed in the housing, move to again revolve the riveter position with riveter with the capping riveted and fixed, move at last and detect that multiple package position detects and packing.Whole assembling process automaticity is low, and personnel demand and operation turnover are more, is unfavorable for procedure quality control.Simultaneously; Maloperation for fear of operator when the riveter rotation does not also stop; General adopt increase both hands press the button simultaneously switch activated, etc. rotator inertia stop safety measures such as back material loading and taking-up; Thereby when increasing security, can further reduce production efficiency, increase production cost.
The various automated production equipments that are used for automatic assemble products from parts are arranged at present; For example; Disclosed on the Chinese patent document " automatic assembling ", Granted publication CN 100372085C, February 27 2008 Granted publication day; It can in order to combine one have first joint portion first device and have second device of second joint portion, comprise that a workbench supply to be put first device and supported second to be installed on this first device top; One medium feeding mechanism is supplied the interface of a medium to the first device with second device; One hold-down devices, pushing second device is to first device, so that the second joint portion correspondence of second device is incorporated into first joint portion of first device.Another kind of disclosed on the Chinese patent document " a kind of automatic assembly equipment "; Application publication number CN 102161385 A; Shen Qing Publication day is on August 24th, 2011; It comprises a workbench; Workbench is provided with assembly or fitting table, first vibrating disc, second vibrating disc, first push strut, second push strut and supporting rod, and said assembly or fitting table has the assembling axis, and said first vibrating disc and second vibrating disc are respectively equipped with first track and second track; Be used for placing and carrying first part and second part; The port of export of first track and second track all is positioned on the assembling axis, and the both sides that supporting rod is positioned at assembly or fitting table assembling axis are used to grip first part, and first push strut and second push strut are oppositely arranged along the assembling axis and are used for first part and second part are pressed to assembly or fitting table respectively to accomplish assembling along said assembling axis direction.Above-mentioned automatic assembling device can be done simple single operation with two parts and combine, but and the riveted joint assembling of the multiple operation that is not suitable for aforementioned rubber one class A of geometric unitA is carried out.
Certainly; The automatic assembly equipment that also has some to be used for the assembling of multistation, multiple operation, but between each station normally the plane move, thereby it takes up room greatly; And the mechanism that is used for the parts translation generally need adopt the mechanism and the device of one type of complicacy of manipulator, so it makes with maintenance cost higher.
Summary of the invention
The objective of the invention is provides a kind of automatic assembling of multistation to revolve the riveting device in order to solve the problem that existing single station automatic assembly equipment is not suitable for the riveted joint assembling of rubber, to realize self-feeding, to go up part, riveted joint.
Another object of the present invention is in order to solve the existing problem big, that mechanism is complicated, manufacturing cost is high that takes up room of existing automatic assembly equipment, and the riveting device is revolved in the automatic assembling that a kind of compact conformation is provided, simply is easy to make.
To achieve these goals; The present invention adopts following technical scheme: the riveting device is revolved in a kind of new type auto assembling; Be applicable to main element and package parts are revolved the riveting encapsulation; Comprise the main element transport of carrying main element, sort automatically and carry the package parts transport of package parts, combined mechanism, the riveter that package parts and main element are made up and the controller of realizing automatic program control; Said combined mechanism comprises by motor-driven can make the last part rotating disk that step-by-step movement is rotated; The axis lateral arrangement of last part rotating disk is provided with some main element standing grooves five equilibrium on its periphery, the output of said package parts transport has package parts outlet; The outlet of this package parts is positioned at the main element standing groove central lines of centre on top and center line and last the rotating disk of part rotating disk; The top of package parts outlet is provided with depression bar moving up and down, and the gathering sill of part rotating disk one side is located in the output connection one of main element transport obliquely, and the shape and the main element of gathering sill medial surface match; And the main element standing groove central lines of center line and last rotating disk top one side, said riveter is located at the part rotating disk opposite side relative with gathering sill obliquely.
The present invention is through adopting main element transport, package parts transport automatic transport main element and the package parts that are made up of automatic collator and conveyer belt and so on; Combined mechanism then is assembled together each unit construction, and depression bar is used for the capping of package parts is pressed in the main element.Especially; Combined mechanism main part of the present invention is a rotatable part rotating disk of going up; Last part rotating disk can be by step motor drive, with its rotational angle of accurate control, is the output of main element transport in a side of last part rotating disk; Opposite side is a riveter; Middle then be the output of package parts transport, main element (housing) gets in the main element standing groove of going up part rotating disk one side, after last rotating disk turns over an angle through gathering sill through the main element transport; The main element standing groove that is placed with main element forwards the center to; Be positioned at the package parts outlet of the package parts transport output of its top this moment and open, package parts (rubber parts and capping) lean on gravity fall to the main element upper surface of below so that make up with main element, depression bar (available air cylinder driven) then is pressed into rubber parts in the package parts and capping in the main element.When last rotating disk turned over an angle once more, the riveter that its opposite side is obliquely installed can revolve riveting encapsulation to combiner, and the parts after the encapsulation are rotated further set at last part rotating disk and can rely on gravity to fall voluntarily under last part rotating disk the time.For the ease of operation; Parts after the encapsulation can be through being arranged on part rotating disk below the conveyer of one type of conveyer belt be transported to a lowering or hoisting gear; Simultaneously on conveyer belt, parts are carried out automatic coding, and through lowering or hoisting gear with on component feed to a workbench, check and pack by operating personnel; And the action of above-mentioned each device is carried out programme-control by the controller unification, thereby realizes the fully automatic operation of whole process.Because what the last part rotating disk in the combined mechanism of the present invention adopted is gyration; Part combination on part, the package parts on the main element wherein, three stations of riveted joint encapsulation are not that move on common plane; But in the face of cylinder, move, correspondingly, main element output, package parts output and riveter are also arranged the annular radial shape that changes the face of cylinder into by common planar linear and are arranged; Thereby help shortening distance between each station, make the structure of whole device become more compact.Further, compare with general planar linear travel mechanism, adopt the last part rotating disk of gyration only need pass through step motor drive, can make three stations realize same moved further, its overall structure is significantly simplified, and helps reducing manufacturing cost.
As preferably; Said package parts transport comprises the first automatic collator, second automatic collator and the L shaped guide-track groove; Said L shaped guide-track groove adopts double-decker up and down; Constitute the first automatic outlet of collator and directly being connected of major trough, the second automatic outlet of collator and directly being connected of secondary groove to section to section by the major trough on upper strata and the secondary groove of lower floor; And directly the friction feed belt is set respectively to the section both sides at major trough and secondary groove; Said package parts outlet is located at the terminal of L shaped guide-track groove traversing section and is connected major and minor groove, and the package parts exit is provided with automatic switch device, is provided with pusher at L shaped guide-track groove traversing section and the relative side of package parts outlet.The first automatic collator is used for the capping of package parts is sorted automatically; And with its major trough that is transported to L shaped guide rail upper strata directly in section; The second automatic collator then is used for the rubber parts of package parts is sorted automatically; And with its secondary groove that is transported to L shaped guide rail lower floor directly in section, capping and rubber parts directly drive to the friction feed belt of section both sides at major trough and secondary groove and are advanced to the end that directly links to each other with traversing section to section down, pusher can be pushed into package parts along traversing section with capping and rubber parts and export; Automatic switch device by controller control is opened, and above-mentioned package parts can fall and following main element combination automatically.Because carrying the L shaped guide rail of package parts is to adopt double-decker, therefore can reduce it widely and take up an area of the space, makes structure become more compact.Especially, what double-deck L shaped guide rail made corresponding pusher and major trough and secondary groove directly all can a shared cover action actuating mechanism to the friction feed belt structure of section both sides, helps further simplifying and cramped construction.
As preferably; Said automatic switch device comprises horizontally disposed relatively left gate and right gate and promotes the switching cylinder that left and right gate rotates, double-decker about the front end of left gate and right gate adopts, and the upper strata fits in the major trough bottom surface; Thereby lower floor then fits in the outlet of secondary groove bottom sealing package parts; The middle part of left side gate and right gate is provided with turning cylinder, and the tail end of left gate and right gate is connected a connecting rod respectively, and the end of two connecting rods then is hinged with the piston rod that opens and closes cylinder.The straight line of piston rod moves through connecting rod and promotes left and right gate and rotate, thereby realizes the open and close controlling of package parts outlet, when the splitting of left and right gate is provided with and is beneficial to package parts and falls steadily, avoid its run-off the straight.Particularly, left and right gate front end is a double-decker, thereby can fully synchronously control the whereabouts of capping and rubber parts in the major and minor groove.
As above-mentioned preferred a kind of replacement scheme; Said automatic switch device comprises horizontally disposed relatively left gate and right gate and promotes the switching cylinder that left and right gate rotates; Left side gate and right gate adopt double-decker up and down, and the upper strata fits in the major trough bottom surface, thereby lower floor then fits in the outlet of secondary groove bottom sealing package parts; The middle part of left side gate and right gate is provided with turning cylinder; Turning cylinder is provided with the spring that left and right gate front end is separated from each other, and left gate and right gate tail end opposed inside face are separated from each other and are bell mouth shape, and the piston rod end of said switching cylinder is provided with the wedge shape pushing block; The inclined-plane, both sides of wedge shape pushing block is respectively equipped with roller bearing, and roller bearing and left and right gate tail end opposed inside face are fitted.The switching cylinder promotes left and right gate through the wedge shape pushing block and relatively rotates also closure, and when the piston rod that opens and closes cylinder was retreated retraction, spring was opened left and right gate.Roller bearing makes and is rolling friction between wedge shape pushing block and the left and right gate, helps reducing friction, and reduces wearing and tearing.Especially rely on the torsion of spring to remain fit-state between the medial surface of the roller bearing of wedge shape pushing block and left and right gate, eliminated fit clearance, thereby can avoid occurring in the switching process impacting and noise.
As preferably; The end of the major trough of L shaped guide-track groove and secondary groove traversing section is respectively equipped with rib; Said pusher comprise by major trough and secondary groove traversing section with directly to the end that section links to each other stretch out the horizontal expansion section that constitutes and be slidingly arranged in major trough and the horizontal expansion section of secondary groove in the package parts pushing block, the end of two package parts pushing blocks is connected with the piston rod of a pusher cylinder.Promote two package parts pushing blocks simultaneously by a pusher cylinder, help simplifying its structure, and guarantee that its synchronism, rib help package parts and be accurately positioned in the package parts outlet.
As preferably, over against directly being respectively equipped with arc positioning groove to the side of section, the end of package parts pushing block is wedge shape, and is provided with roller on the top at major trough and secondary groove traversing section.Arc positioning groove helps the circular capping and the location of rubber parts; Avoid package parts from the traversing section that is advanced into L shaped guide-track groove, can guarantee that the package parts pushing block successfully is pushed into the package parts outlet with package parts simultaneously, because when package parts are pushed away arc positioning groove; Circular package parts have the rotation process of climbing; Thereby package parts pushing block and package parts joint place can produce a relative displacement and friction, and roller then can make between the two and change rolling friction into by sliding friction, to reduce its frictional force; Reduce wearing and tearing, and correspondingly reduce the thrust and the size of pusher cylinder.
As preferably; L shaped guide-track groove directly to section and last turntable shaft line parallel; First, second automatic collator is respectively left-hand screw formula vibrating disk and right-hand screw formula vibrating disk; And be positioned at the straight to the both sides of section of L shaped guide-track groove, the outlet of first, second automatic collator connects through taking advantage of a situation respectively and directly being connected to section of downward-sloping arc-shaped transition guide groove and major and minor groove.To take up an area of the space and make structure more compact in order to reduce; The present invention directly is provided with to section and last turntable shaft line parallel L shaped guide-track groove; And first, second automatic collator lays respectively at the straight to the both sides of section of L shaped guide-track groove, thereby makes package parts transport and last station shiftable haulage line that rotating disk constituted be parastate, thereby can shorten the whole device distance between the two ends from beginning to end significantly; Help reducing operating personnel's displacement; Improve its operating efficiency, and reduce its working strength, thereby can reduce operating personnel's quantity to greatest extent.
As preferably, said main element transport comprises the conveyer belt that is connected with gathering sill, is arranged in order the main element locating piece on the conveyer belt, the locating slot that main element locating piece upper surface has and the main element profile is coincide.Because the main element profile has directionality and angle; Thereby be difficult to by the ordering of unified direction and angle and carry with existing automatic collator; And with the device for transporting objects ratio of manipulator and so on, conveyer belt simple in structure is easy to make; Main element locating piece with locating slot then can make the direction and the fixed angle of main element; Operating personnel only need once a plurality of main elements to be positioned in the locating slot of main element locating piece successively, can make main element according to unified direction and angle, and finally enter into the main element standing groove of part rotating disk through gathering sill.
As preferably; Said gathering sill is provided with baffler near the port of export of main element standing groove; The piston rod that one side of baffler and intercepts cylinder is connected, and above the gathering sill middle part, also is provided with a locking lever, and the end that locking lever is positioned at directly over the gathering sill is provided with flexible scotch; The other end of locking lever is connected with the piston rod of a stop cylinder, and the distance between scotch and the baffler is 1.2 times to 1.8 times of main element height.Up-down through the control baffler; Can control main element and fall into the main element standing groove successively; The swing up and down reciprocatingly of the moving lever of the then controlled prevention of stop cylinder; The scotch of its end then main element in the stoppable locating slot is descending, and the distance between scotch and the baffler is 1.2 times to 1.8 times of the main element height, thereby guarantees that a main element in the gathering sill gets in the main element standing groove in an orderly manner.
As preferably; Annular five equilibrium is provided with and the identical locating hole of main element standing groove quantity on last part rotating disk one side end face; Correspondingly; Near on place, this side end face of part rotating disk be provided with a location cylinder, but the upper cover of piston rod of this positioning cylinder is provided with the alignment pin of elastic telescopic, the end of alignment pin is provided with roller.Alignment pin can play positioning action to last rotating disk, so that the riveted joint of riveter encapsulation, so the fit clearance of alignment pin and locating hole should be as far as possible little, to guarantee the operate as normal of riveter.Because between alignment pin of the present invention and the piston rod is flexible scalable connection; Therefore, can have certain precompression between the end face of the roller of alignment pin end and last rotating disk, make alignment pin produce certain precommpression; When last dial rotation; Roller still can skid off from locating hole and roll along the end face of last rotating disk, and when last dial rotation put in place, roller can rely on elasticity automatically to slip in the locating hole; And get into fully under the promotion of positioning cylinder that will to go up the part rotating disk in the locating hole locked, thereby can avoid alignment pin being got in the locating hole smoothly because of the fine error of last dial rotation angle.
In sum, the present invention has following beneficial effect: (1) can realize the self-feeding of rubber parts, go up part, riveted joint; (2) compact conformation of device, simply be easy to make; (3) rationally distributed, the occupied ground space is few, and production efficiency is high.
Description of drawings
Fig. 1 is the perspective view of embodiment 1 front side.
Fig. 2 is the perspective view of embodiment 1 rear side.
Fig. 3 is the vertical view of embodiment 1.
Fig. 4 is the structural representation of L shaped guide-track groove among the embodiment 1.
Fig. 5 is that the L shaped guide-track groove of embodiment 1 is directly to the section cross sectional representation.
Fig. 6 is the generalized section at A-A place among Fig. 4.
Fig. 7 is the automatic switch device structural representation of embodiment 1.
Fig. 8 is a structural representation of going up the part rotating disk among the embodiment 1.
Fig. 9 is the structural representation of main element transport and last rotating disk junction among the embodiment 1.
Figure 10 is the generalized section at B-B place among Fig. 9.
Figure 11 is the structural representation of L shaped guide-track groove among the embodiment 2.
Figure 12 is the automatic switch device structural representation of embodiment 2.
Among the figure: 1; Main element transport 11; Conveyer belt 12; Main element locating piece 14; Gathering sill 15; Baffler 16; Intercept cylinder 17; Locking lever 18; Scotch 19; Stop cylinder 2; Package parts transport 21; The first automatic collator 22; The second automatic collator 23; L shaped guide-track groove 231; Major trough 232; Secondary groove 233; Directly to section 234; Traversing section 24; Friction feed belt 25 arc-shaped transition guide grooves 26; Package parts outlet 27; Rib 28; Arc positioning groove 3; Combined mechanism 31; Last part rotating disk 32; Main element standing groove 33; Locating hole 34; Alignment pin 35; Positioning cylinder 36; Roller 37; Stage clip 4; Riveter 5; Base 6; Depression bar 7; Automatic switch device 71; Left side gate 72; Right gate 73; Open and close cylinder 74; Turning cylinder 75; Connecting rod 76; Roller bearing 77; Wedge shape pushing block 8; Pusher 81; Horizontal expansion section 82; Package parts pushing block 83; The pusher cylinder.
The specific embodiment
Below in conjunction with the accompanying drawing and the specific embodiment the present invention is done further description.
Embodiment 1: revolve the riveting device like Fig. 1, Fig. 2, a kind of new type auto assembling shown in Figure 3; Be applicable to main element and package parts are revolved the riveting encapsulation; Especially for the rubber of revolving on the riveting encapsulation automobile; The main element of rubber is a columniform housing, and there is through hole at the center of housing, and hull outside then is provided with the aerofoil profile flange that is used to install and fix; Package parts then are made up of a rubber parts and a discoidal capping that is positioned over the cylindrical shape in the housing, and the center of rubber parts and capping also is provided with through hole.
The present invention includes the main element transport 1 of carrying main element, automatically sort and carry package parts package parts transport 2, package parts are pressed into combined mechanism 3, riveter 4 that main element makes up and the controller of realizing automatic program control; Controller wherein can adopt programmable logic controller (PLC) (PLC), so that the actuating mechanism of respectively carrying out of whole device is carried out programme-control.Combined mechanism comprises that is then gone up a part rotating disk 31, and part rotating disk is set at a side of a base 5 on this, and by step motor drive, thereby can do step-by-step movement and rotate.Like Fig. 8, shown in Figure 9, the axis transverse horizontal of last part rotating disk is arranged, is provided with some main element standing grooves 32 on its periphery five equilibrium, generally be advisable with 6 to 8, and be 6 in the present embodiment.When the main element standing groove was positioned at upper middle position, it constituted the combination station of package parts and main element; When the main element standing groove was positioned at combination station leftward position, it constituted part station on the main element; When the main element standing groove was positioned at combination station right positions, it constituted the riveted joint station.For main element is accurately located; The shape of main element standing groove and the profile of main element are suitable, and the one of which side is an arc, to avoid the rotation of main element; Thereby opposite side is the plane is convenient to its processing and manufacturing; And in groove, be provided with and the adaptive reference column of main element centre bore, the end of reference column is provided with the guiding tapering, thereby can play guide effect to main element and package parts.In addition; Can locate accurately and reliably when riveting in order to make the part rotating disk; Last part rotating disk near a side end face of base on annular five equilibrium be provided with 6 locating holes 33 identical with main element standing groove quantity, correspondingly, on the base near on place, this side end face of part rotating disk one location cylinder 35 is set; The upper cover of piston rod of this positioning cylinder is provided with alignment pin 34; And stage clip 37 is set, but so that the alignment pin elastic telescopic is provided with a roller 36 simultaneously in the end of alignment pin between alignment pin and piston rod end.When positioning cylinder is in initial position; The roller of alignment pin end has 1/3rd to be arranged in a locating hole; Thereby when last dial rotation, alignment pin is then return because of the extruding force that receives the part rotating disk and is contracted, and roller skids off from locating hole and rolls along the end face of last rotating disk; When last rotating disk turns over 60 degree during angles, roller under the effect of stage clip elastic force, get into automatically in the next locating hole on the part rotating disk carry out Primary Location, then positioning cylinder moves, alignment pin can successfully enter into locating hole fully.Because the roller of alignment pin end has the effect of automatic centering guiding, thereby when the rotational angle of last part rotating disk has trickle error, alignment pin still can successfully get into will be gone up the part rotating disk and locate reliably in the locating hole.
Like Fig. 3, Fig. 4, Fig. 5, shown in Figure 6; 2 of package parts transports comprise the first automatic collator 21 of carrying capping, second automatic collator 22 and the L shaped guide-track groove 23 of carrying rubber parts; L shaped guide-track groove is arranged on the base; It adopts up and down double-decker, constitute by the major trough 231 of upper strata U-shaped and secondary groove 232 stacks of lower floor's U-shaped, L shaped guide-track groove directly to section 233 and last turntable shaft line parallel; And major trough and secondary groove directly to the section both sides be provided with respectively the friction feed belt 24; The friction feed belt that is oppositely arranged can be driven by same power source and corresponding gear drive, thereby the linear velocity of both sides friction feed belt is consistent, and then promotes capping reposefully and rubber parts moves forward.First, second automatic collator is respectively left-hand screw formula vibrating disk and right-hand screw formula vibrating disk; And be positioned at the straight both sides of L shaped guide-track groove to section; The outlet of first, second automatic collator connects through taking advantage of a situation respectively and directly being connected to section of downward-sloping arc-shaped transition guide groove 25 and major and minor groove, thus make the weight that can rely on self through the automatic capping of sorting of first, second automatic collator and rubber parts along the arc-shaped transition guide groove get into major and minor groove directly in section.Capping and rubber parts can be put into two vibrating disks in bulk by operating personnel; Also a hopper can be set separately; And deliver to capping and rubber parts in the vibrating disk separately through conveyer belt respectively; Thereby operating personnel only need periodically that importing capping and rubber parts get final product in two hoppers, help alleviating operating personnel's working strength.In addition, can two hoppers can be arranged side by side,, reduce the distance of walking about with feeding in raw material of handled easily personnel through adopting modes such as two-stage conveyer belt.
As shown in Figure 4; The output of package parts transport has package parts outlet 26 so that see rubber parts and capping off to combined mechanism; This package parts outlet is located at the terminal of L shaped guide-track groove traversing section 234 vertically and is connected major and minor groove; Simultaneously, rib 27 is set respectively, skids off major and minor groove traversing section to avoid rubber parts and capping at the major trough of L shaped guide-track groove and the end of secondary groove traversing section.This package parts outlet is positioned at the top of part rotating disk; Directly over main element standing groove that one of them of last rotating disk is placed with main element just turns to during the position; The center line of package parts outlet and the central lines of this main element standing groove, thereby package parts can rely on the weight of self to drop on the last part rotating disk of below from the package parts outlet.In addition, like Fig. 1, shown in Figure 8, above the package parts outlet, depression bar 6 moving up and down is set, this depression bar can be by corresponding air cylinder driven, so that the capping that will fall on the main element is pressed in the main element.
Like Fig. 4, Fig. 6, shown in Figure 7; The package parts exit also be provided with automatic switch device 7 with accurate control package parts on part; And in the relative side of L shaped guide-track groove traversing section and package parts outlet pusher 8 is set so that with L shaped guide-track groove directly the package parts in section laterally shift onto in the package parts outlet.Automatic switch device comprises horizontally disposed relatively left gate 71 and right gate 72 and promotes the switching cylinder 73 that left and right gate rotates; The front end of left side gate and right gate adopts double-decker up and down; The upper strata fits in the major trough bottom surface, thereby lower floor then fits in the outlet of secondary groove bottom sealing package parts, and the middle part of left gate and right gate is provided with vertical turning cylinder 74; The end that the tail end of left side gate and right gate is connected 75, two connecting rods of a connecting rod respectively then is hinged with the piston rod that opens and closes cylinder.When piston rod moves back and forth, but drivening rod makes left gate and right gate do relative folding around turning cylinder, with the last part of control package parts.
As shown in Figure 4; Pusher 8 comprise by major trough and secondary groove traversing section with directly to the end that section links to each other stretch out the horizontal expansion section 81 that constitutes and be slidingly arranged in major trough and the horizontal expansion section of secondary groove in package parts pushing block 82; The end of two package parts pushing blocks be connected with the piston rod of a pusher cylinder 83 again after a connection piece fuses; Thereby make the pusher cylinder can promote two package parts pushing blocks simultaneously, to realize the synchronous promotion of capping and rubber parts.In addition; At major trough and secondary groove traversing section over against arc positioning groove 28 directly is set respectively on the side of section; The radius of two arc positioning grooves can be bigger 20 to 40 millimeters than the radius of capping and rubber parts respectively, and the center of arc positioning groove is moved 8 to 15 millimeters to the traversing section end, simultaneously; The end of package parts pushing block is wedge shape, and on the top roller 36 is set.Like this, when package parts by directly when section is displaced downwardly to traversing section, can fall into location in the arc positioning groove, avoid it automatically to enter into the package parts outlet; When the pusher cylinder promotes package parts through the package parts pushing block; Because there is a spot of skew at the center of arc positioning groove to the terminal side of traversing section, therefore, the package parts in the arc positioning groove can and be pressed in and produce a skew between the package parts above it; Like this; Package parts in the arc positioning groove are when skidding off arc positioning groove, and the package parts above it can significantly reduce the moment of resistance of its generation, and then help reducing frictional force and wearing and tearing.Further, successfully get in the traversing section for guaranteeing package parts, the center of the roller of package parts pushing block end can produce the phenomenon of jumping to avoid package parts to directly moving to section one lateral deviation when being pushed.
As shown in Figure 3; Main element transport 1 of the present invention comprises a horizontally disposed conveyer belt 11; Be arranged in order main element locating piece 12 on the conveyer belt; The locating slot that main element locating piece upper surface has and main element side profile is coincide, thus operating personnel can with main element by same direction in an orderly manner located lateral in locating slot.Like Fig. 9, shown in Figure 10; The gathering sill 14 of part rotating disk one side is located in the output connection one of conveyer belt obliquely; Same and the main element side profile of the shape of this gathering sill medial surface matches; Main element can be glided along gathering sill; Angle between the center line of the center line of gathering sill and package parts outlet is 60 degree, thus make its center line just with the adjacent left side body parts standing groove central lines of main element standing groove of last middle, rotating disk top, promptly gathering sill is just relative with the main element standing groove that is positioned at part station on the main element.Gathering sill is provided with baffler 15 near the port of export of main element standing groove, and the piston rod that a side of baffler and intercepts cylinder 16 is connected, with the switching of the control port of export.Simultaneously; Above the gathering sill middle part, also be provided with a locking lever 17; Locking lever is positioned at end directly over the gathering sill and is provided with rubber and processes flexible scotch 18, and the other end of locking lever then is connected with the piston rod of a stop cylinder 19, and; Distance between scotch and the baffler can be made as 1.2 times to 1.8 times of main element height, and its preferred value is 1.5 times.Like this, when foremost first main element in the gathering sill was stopped by baffler, scotch just was positioned at second main element top subsequently.Before the obstruct cylinder was opened baffler, the stop cylinder drove locking lever and rotates, and second main element can be compressed by the scotch on the locking lever.Therefore, when the obstruct cylinder is opened baffler, in the main element standing groove that can guarantee to have only first main element to be slipped to the part rotating disk.When baffler was closed once more, the stop cylinder drove brake lever and resets, thereby second main element discharged, and made the main element in the gathering sill can be along sliding under the gathering sill and baffler is fitted, to wait for seeing off next time.
As shown in Figure 9; Riveter 4 among the present invention is located at the part rotating disk opposite side relative with gathering sill obliquely; Angle between the center line of its axial line and package parts outlet is 60 degree; Thereby make its axial line just with the adjacent right side body parts standing groove central lines of main element standing groove of last middle, rotating disk top, promptly riveter is just relative with the main element standing groove that is positioned at the riveted joint station.Thereby make material loading, the package parts of main element material loading and combination, revolve 60 degree of all being separated by between three stations of riveting encapsulation.
The present invention only need dispose operating personnel; Before the startup; Can be earlier in two hoppers of carrying package parts, put into capping and rubber parts respectively, and in the locating slot of the conveyer belt of main element transport, put into main element by identical direction successively, at this moment; Centre position directly over one of them main element standing groove of last part rotating disk just in time is positioned at is located and alignment pin is positioned at the locating hole of part rotating disk end face.Starting drive then; Capping this moment and rubber parts get in first, second automatic collator through conveyer belt respectively; Through the capping of automatically ordering and rubber parts separately along the arc-shaped transition guide groove enter into L shaped guide-track groove major and minor groove directly to section; Directly under the promotion of section both sides friction feed belt, moving ahead subsequently, its capping and rubber parts foremost is located in the arc positioning groove on the traversing section.Main element then is admitted in the gathering sill, and is stopped by baffler.At this moment, the scotch on the locking lever compresses second main element, intercepts cylinder baffler is opened, and first main element is promptly taken advantage of a situation and fallen into a main element standing groove in left side; Then, alignment pin is retreated, last part dial rotation 60 degree, and alignment pin stretches out will go up the locking of part rotating disk once more; Switching cylinder in the automatic switch device is opened left and right gate, and the rubber parts in the secondary groove drops in the main element through the package parts outlet, and the capping in the major trough then falls within on the main element; Then, being about to capping under the depression bar is pressed in the main element, meanwhile; Baffler is closed, and correspondingly, locking lever resets; Second main element discharged, and the main element in the gathering sill glides once more and is stopped by baffler; Then, alignment pin is retreated, last part dial rotation 60 degree, and alignment pin stretches out will go up the locking of part rotating disk again; Forwarded the riveted joint station on right side to the main element of package parts combination, riveter can begin it is revolved the riveting encapsulation, and part station and middle combination station then repeat aforesaid part and the combinator gone up simultaneously on the main element in left side.When last rotating disk continuous member rotates, can accomplish automatically main element and garment elements combination, revolve riveting and encapsulate.
For the ease of operating personnel packaged finished product is tested, packed; The present invention is provided with the dividing plate of arc near the downside of riveter at last part rotating disk; And below last part rotating disk, product conveying belt is set; The other end of product conveying belt is connected with a liftable lifting indigo plant, and this promotes blue side one workbench is set, and the position of workbench can be arranged on the side of two hoppers that are used to transmit package parts.Rotation along with last rotating disk; Finished product after the encapsulation is when leaving the riveted joint station and rotating; Rely on the weight of self to leave the main element standing groove automatically, and on the product conveying belt below the dividing plate of arc is fallen, product conveying belt is delivered to finished product and is promoted in the basket; This promotes blue in regular rising; The operator can will promote finished product in the basket be poured on and test on the workbench and pack, and utilize in two hoppers that transmit package parts, add capping and rubber parts off time wherein, on the conveyer belt of conveying main element, add main element simultaneously.
Claims (10)
1. the riveting device is revolved in a new type auto assembling; Be applicable to main element and package parts are revolved the riveting encapsulation; Comprise the main element transport (1) of carrying main element, sort automatically and carry the package parts transport (2) of package parts, combined mechanism (3), the riveter (4) that package parts and main element are made up and the controller of realizing automatic program control; It is characterized in that; Said combined mechanism comprises by motor-driven can make the last part rotating disk (31) that step-by-step movement is rotated; The axis lateral arrangement of last part rotating disk is provided with some main element standing grooves (32) five equilibrium on its periphery, the output of said package parts transport has package parts outlets (26); The outlet of this package parts is positioned at the main element standing groove central lines of centre on top and center line and last the rotating disk of part rotating disk; The top of package parts outlet is provided with depression bar moving up and down (6), and the gathering sill (14) of part rotating disk one side is located in the output connection one of main element transport obliquely, and the shape and the main element of gathering sill medial surface match; And the main element standing groove central lines of center line and last rotating disk top one side, said riveter is located at the part rotating disk opposite side relative with gathering sill obliquely.
2. the riveting device is revolved in a kind of new type auto assembling according to claim 1; It is characterized in that; Said package parts transport comprises the first automatic collator (21), the second automatic collator (22) and L shaped guide-track groove (23); Said L shaped guide-track groove adopts double-decker up and down; Constitute the first automatic outlet of collator and directly being connected of major trough, the second automatic outlet of collator and directly being connected of secondary groove by the major trough (231) on upper strata and the secondary groove (232) of lower floor to section to section; And major trough and secondary groove directly to the section both sides be provided with respectively the friction feed belt (24); Said package parts outlet is located at the terminal of L shaped guide-track groove traversing section (234) and is connected major and minor groove, and the package parts exit is provided with automatic switch device (7), is provided with pusher (8) at L shaped guide-track groove traversing section and the relative side of package parts outlet.
3. the riveting device is revolved in a kind of new type auto assembling according to claim 2; It is characterized in that; Said automatic switch device comprises horizontally disposed relatively left gate (71) and right gate (72) and promotes the switching cylinder (73) that left and right gate rotates, double-decker about the front end of left gate and right gate adopts, and the upper strata fits in the major trough bottom surface; Thereby lower floor then fits in the outlet of secondary groove bottom sealing package parts; The middle part of left side gate and right gate is provided with turning cylinder (74), and the tail end of left gate and right gate is connected a connecting rod (75) respectively, and the end of two connecting rods then is hinged with the piston rod that opens and closes cylinder.
4. the riveting device is revolved in a kind of new type auto assembling according to claim 2; It is characterized in that said automatic switch device comprises horizontally disposed relatively left gate and right gate and promote the switching cylinder that left and right gate rotates that left gate and right gate adopt double-decker up and down; The upper strata fits in the major trough bottom surface; Thereby lower floor then fits in the outlet of secondary groove bottom sealing package parts, and the middle part of left gate and right gate is provided with turning cylinder, and turning cylinder is provided with the spring that left and right gate front end is separated from each other; Left side gate and right gate tail end opposed inside face are separated from each other and are bell mouth shape; The piston rod end of said switching cylinder is provided with wedge shape pushing block (77), and the inclined-plane, both sides of wedge shape pushing block is respectively equipped with roller bearing (76), and roller bearing and left and right gate tail end opposed inside face are fitted.
5. revolve the riveting device according to claim 2 or 3 or 4 described a kind of new type auto assemblings; It is characterized in that; The end of the major trough of L shaped guide-track groove and secondary groove traversing section is respectively equipped with rib (27); Said pusher comprise by major trough and secondary groove traversing section with directly to the end that section links to each other stretch out the horizontal expansion section (81) that constitutes and be slidingly arranged in major trough and the horizontal expansion section of secondary groove in package parts pushing block (82), the end of two package parts pushing blocks is connected with the piston rod of a pusher cylinder (83).
6. the riveting device is revolved in a kind of new type auto assembling according to claim 5; It is characterized in that; Over against directly being respectively equipped with arc positioning groove (28) to the side of section, the end of package parts pushing block is wedge shape, and is provided with roller (36) on the top at major trough and secondary groove traversing section.
7. revolve the riveting device according to claim 2 or 3 or 4 described a kind of new type auto assemblings; It is characterized in that; L shaped guide-track groove directly to section (233) and last turntable shaft line parallel; First, second automatic collator is respectively left-hand screw formula vibrating disk and right-hand screw formula vibrating disk, and is positioned at the straight to the both sides of section of L shaped guide-track groove, and the outlet of first, second automatic collator connects through taking advantage of a situation respectively and directly being connected to section of downward-sloping arc-shaped transition guide groove (25) and major and minor groove.
8. the riveting device is revolved in a kind of new type auto assembling according to claim 1; It is characterized in that; Said main element transport comprises the conveyer belt (11) that is connected with gathering sill; Be arranged in order main element locating piece (12) on the conveyer belt, main element locating piece upper surface has the locating slot that coincide with the main element profile.
9. revolve the riveting device according to claim 1 or 2 or 3 or 4 or 8 described a kind of new type auto assemblings; It is characterized in that; Said gathering sill is provided with baffler (15) near the port of export of main element standing groove; The piston rod that one side of baffler and intercepts cylinder (16) is connected, and above the gathering sill middle part, also is provided with a locking lever (17), and the end that locking lever is positioned at directly over the gathering sill is provided with flexible scotch (18); The other end of locking lever is connected with the piston rod of a stop cylinder (19), and the distance between scotch and the baffler is 1.2 times to 1.8 times of main element height.
10. revolve the riveting device according to claim 1 or 2 or 3 or 4 or 8 described a kind of new type auto assemblings; It is characterized in that; Annular five equilibrium is provided with the locating hole (33) identical with main element standing groove quantity on last part rotating disk one side end face, correspondingly, near on place, this side end face of part rotating disk be provided with a location cylinder (35); But the upper cover of piston rod of this positioning cylinder is provided with the alignment pin (34) of elastic telescopic, and the end of alignment pin is provided with roller (36).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210072125.6A CN102632181B (en) | 2012-03-19 | 2012-03-19 | Novel automatic assembly spinning and reverting device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210072125.6A CN102632181B (en) | 2012-03-19 | 2012-03-19 | Novel automatic assembly spinning and reverting device |
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| CN102632181A true CN102632181A (en) | 2012-08-15 |
| CN102632181B CN102632181B (en) | 2014-04-23 |
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| CN201210072125.6A Expired - Fee Related CN102632181B (en) | 2012-03-19 | 2012-03-19 | Novel automatic assembly spinning and reverting device |
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| CN112355228A (en) * | 2020-10-16 | 2021-02-12 | 徐在华 | Rivet automatic discharging equipment for parts machining |
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| Publication number | Publication date |
|---|---|
| CN102632181B (en) | 2014-04-23 |
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