CN102128572A - Machine integrating functions of filling pads and closing-up of shotgun shell case - Google Patents
Machine integrating functions of filling pads and closing-up of shotgun shell case Download PDFInfo
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- CN102128572A CN102128572A CN2010105832932A CN201010583293A CN102128572A CN 102128572 A CN102128572 A CN 102128572A CN 2010105832932 A CN2010105832932 A CN 2010105832932A CN 201010583293 A CN201010583293 A CN 201010583293A CN 102128572 A CN102128572 A CN 102128572A
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- choker block
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Abstract
The invention relates to a machine integrating the functions of filling pads and closing-up of a shotgun shell case, which belongs to the field of manufacturing of shotgun shells. Usually, the shotgun shell case is made of plastic material, and in the production process of shotgun shells, one end of the plastic shell case is closed and then pads are filled. The machine is special equipment integrating machinery, electrification and pneumatics, which realizes automation of filling pads and closing-up of the shotgun shell case. The equipment comprises an AC motor, a speed reducer, a driving part and a machining device, and the two procedures of filling pads and closing-up are completed by a slideway type roll feeding manner, wherein the machining device is a six-station turntable, and five stations of the turntable work at the same time at each rhythm to feed materials, flare, fill pads, close up and return materials. After being molded, the workpiece manufactured by the equipment has high precision and reliable practicability, and compared with the traditional machine, the machine provided by the invention increases the production efficiency by five times.
Description
Technology neck or
Belong to shotgun shell manufacturing technology field, relate in particular to the machine that a kind of shotgun shell case choker block filling is closed up.
Background technology
Shotgun shell is meant the bullet of use on the smooth bore shotgun, is a kind of of canister shot, and it is that one of the most general civilian bullet is used in present countries in the world, is mainly used in hunting, gunnery meeting and explosion-proof.China mainly produces the shotgun shell of No. 12 and No. 16 two kinds of bores at present.The bore diameter of No. 12 shotgun shells is 18.40～18.70mm, and the bore diameter of No. 16 shotgun shells is 16.80～17.10mm.Shotgun shell is made up of shell case, the fire in a stove before fuel is added, gunpowder, bullet holder and bullet.
The shotgun shell case is plastic material normally, in the production process of shotgun shell, close up through plastic ball shell one end and load the choker block two procedures then, and traditional processing method is to close up by closing in machine machinery, manually carries out the choker block filling then.The mode of operation of artificial choker block filling is: before the workman is sitting in operating desk, a hand catches plastic ball shell to close up end down, the another hand is taken a choker block, make it to enlarge some with choker block right angle cutter scraping shell case inner hole wall then and be convenient to filling, with thumb the choker block concave surface is pressed in pipe orifice up then, till flattening, finish one-time pad.This processing method labour intensity is big, occurs choker block deviations (the concave surface dress is anti-) easily; And on average everyone per tour (work in eight hours) can be loaded about 3,000, and production efficiency is low.
Summary of the invention
The invention provides a kind of shotgun shell case choker block filling closing in all-in-one, material loading, enlarging, filling choker block, closing in and five stations of the material returned are worked simultaneously, and production efficiency is five times of traditional approach.
The invention provides the special equipment of a machinery, electric, gas-operated integratedization, technical scheme is:
This all-in-one is made up of ac motor, decelerator, drive disk assembly, processing unit (plant), and five stations of each beat six station rotating disk are worked simultaneously, is respectively material loading, enlarging, filling choker block, closing in and the material returned.
Described material loading station is connected with the material loading slideway.
Described enlarging station is that the cylinder drive send choker block drift front and back in fairlead to slide, and promotes the position of shell case to positioning baffle.
When described filling station was batch (-type) six station dial rotation, the end face projection pasted choker block feeding mould with shell case push-tight forward; Choker block is along magnetic vibration hopper (universal component, frequency adjustable), according to counterclockwise upwards vibrating along track; When sending the choker block drift to return, choker block falls in the feeding mould automatically, treats filling next time.
Described closing in station is that shell case closes up with the clamping of adjustable spring sheet, and the punching type closing-in mould slides in the closing-in mould guide pin bushing.
Described material returned station is that material returned projection in both sides falls the shell case card when six station rotating disk transpositions, falls in the blanking groove and slides.
The present invention has realized hunting the automatic filling of bullet choker block and the automatic closing in of plastic ball shell, Practical Performance is reliable in process of production, precision height behind the Workpiece shaping is compared with the processing method that the same industry is traditional, has saved the man power and material when having improved production efficiency again.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is enlarging station structure figure, i.e. the A-A profile of Fig. 1;
Fig. 3 send choker block station structure figure, i.e. the B-B profile of Fig. 1;
Fig. 4 is closing in station structure figure, i.e. the C-C profile of Fig. 1;
Fig. 5 is material returned station structure figure, i.e. the D-D profile of Fig. 1;
Fig. 6 is the shape schematic diagram of plastic ball shell;
Fig. 7 is the shape schematic diagram of choker block;
Wherein: 1. six station rotating disks, 2. adjustable spring sheets, 3. end face projections, 4. punching type closing-in moulds, 5. plastic ball shells, 6. choker blocks, 7. material loading slideways 8. send choker block drift 9. positioning baffles 10. choker block feeding moulds 11. magnetic vibration hoppers 12. choker blocks to carry slideway 13. closing-in mould guide pin bushings 14. material returned projections 15. blanking grooves
The specific embodiment
As shown in Figure 1, the all-in-one of present embodiment is made up of ac motor, big small belt pulley, reducer of turbodrill, hexagonal index dial, transmission case, six station rotating disks, five stations of each beat six station rotating disk are worked simultaneously, are respectively material loading, enlarging, filling choker block, closing in and the material returned.
Described material loading station is connected with the material loading slideway.
Described enlarging station is that the cylinder drive send choker block drift 8 front and back in fairlead to slide, and promotes the position of shell case 5 to positioning baffle 9.
Described filling station is batch (-type) six station rotating disks 1 when rotating, and end face projection 3 (A to) pastes choker block feeding mould 10 with shell case 5 push-tight forward; Choker block 6 is along magnetic vibration hopper 11 (universal component, frequency adjustable), according to counterclockwise upwards moving with mode of vibration along track; Because it is directive that choker block 6 is loaded in the plastic case, therefore to controls choker block 6 and enter the direction that choker block is carried slideway 12.Three arc surfaces slightly little with the choker block concave surface have been installed on the track before choker block 6 enters slideway, the cambered plate adjustable size, can utilize the choker block concave surface to control positive and negative, when concave surface choker block 6 down runs into arc surface, the track because vibration meeting run-off the straight will be dropped automatically; And concave upright choker block 6 bottom surfaces are planes, can not tilt in the vibration processes, can enter choker block by track smoothly and carry slideway 12, fill and will return automatically when slideway 12.
When sending choker block drift 8 to return, choker block 6 falls in feeding mould 10 automatically, treats filling next time.
Described closing in station is that shell case closes up with 2 clampings of adjustable spring sheet, and punching type closing-in mould 4 slides in closing-in mould guide pin bushing 13.
Described material returned station is that both sides material returned projection 14 falls shell case 5 cards when 1 transposition of six station rotating disks, falls in the blanking groove 15 and slides.
Six station rotating disks have mould, feeding, the Trinitarian function of processing, have reduced intermediate link, can effectively improve operation and machining accuracy, guarantee that lathe is reliable.The rotating disk external diameter is 220mm, thickness 62mm, aperture 24mm.
Plastic ball shell enters in the six station rotating disk grooves from slideway, when rotating disk inserts to the location, enlarging, filling, three stations of closing in clamp simultaneously, each station clamp can according to the tightness of processing different adjustment adjustable spring sheet (as the adjustable pine of enlarging station some, it is tight slightly that the filling choker block is adjustable, closes up and then should adjust according to closing in quality requirement appropriateness).Spring leaf adopts the high-quality steel band, thickness 1mm, and width 20mm, length is determined as required.
Because plastic ball shell weight is too light, if slideway two side shield gaps are too little, then shell case is sliding not in place, thus slideway is relaxed, than the wide 4mm of shell case.But come problem for so again the filler plug rim strip, the immediate shipment filler wad often blocks, utilize the inclined-plane of end face projection, the end face projection is installed on the location-plate, six station dial rotation promote plastic ball shell and move forward 4mm, make plastic ball shell be close to choker block feeding mould, load shell case like this and the choker block mould is very close to each other, therefore realized absolutely loading choker block and can not block.
1. material loading
See the material loading slideway 7 of accompanying drawing 1, plastic ball shell 5 (see figure 6)s are put into (slideway 7 can be put into 25 plastic ball shells 5) on the slideway 7, by 15 degree angle slideways 7, shell case 5 enters in the six station rotating disk grooves 1 automatically.All there is baffle plate slideway 7 both sides and porch, can prevent that shell case 5 from popping up when rolling.
2 enlargings
See accompanying drawing 2, with 50mm diameter cylinder, stroke 20mm, thrust 11.78kg enlarging.Cylinder drives and send choker block drift 8 front and back in fairlead to slide, and promotes shell case 5 and puts in place, promptly is pushed to the position of positioning baffle 9, send choker block drift 8 that plastic ball shell 5 is enlarged 1.3～1.4 millimeters with 60 degree angles, for filling is prepared.If there is not this road enlarging operation, choker block 6 (see figure 7) sizes and plastic ball shell 5 sizes can't be loaded zero, therefore increase this operation and are convenient to filling.
3 fillings
See accompanying drawing 3, when six station rotating disks 1 rotate, with end face projection 3 (A to) plastic ball shell 5 is pushed away 4mm forward and be close to choker block feeding mould 10.Choker block 6 is along magnetic vibration hopper 11 (universal components, frequency adjustable), according to counterclockwise upwards vibrating along track, orienting device is arranged in the middle of the track, utilize the choker block concave surface to control positive and negative, designed in orbit three with a little bit smaller arc surface of choker block concave surface, cambered plate adjustable size, in debug process, run into concave surface plug 6 down, will tilt by vibration and fall down automatically; And concave upright choker block 6 because the bottom surface is the plane, can not tilt in the vibration processes, can carry slideway 12 by entering smoothly, fills and will return automatically when slideway 12.When sending choker block drift 8 to return, choker block 6 falls in feeding mould 10 automatically, treats filling next time.Send choker block drift 8 to promote by diameter 25mm cylinder, stroke 50mm, thrust 27kg, the cylinder stroke has spacing, puts in place and returns automatically, and filling finishes.
4 close up
Do not reach quality requirement with the conventional method closing in, having problems, it is overproof to cause for closing in is round, different in size.A kind of punching type closing-in mould 4 of test invention has reached quality requirement, sees accompanying drawing 4.Closing up clamps with adjustable spring sheet 2, and punching type closing-in mould 4 slides in closing-in mould guide pin bushing 13, and thrust is selected φ 100 cylinders, thrust 47kg (air pressure 6kg), and Stroke Control is at 20mm.
5 materials returned
See accompanying drawing 5, utilize both sides material returned projection 14 when 1 transposition of six station rotating disks, plastic ball shell 5 cards to be fallen during the material returned, fall in the blanking groove 15 and slide, can guarantee the absolutely material returned with the method.
Claims (6)
1. a shotgun shell case choker block loads the closing in all-in-one, this all-in-one is made up of ac motor, decelerator, drive disk assembly, processing unit (plant), it is characterized in that processing unit (plant) is six station rotating disks, material loading, enlarging, filling choker block, closing in and five stations of the material returned are arranged on the six station rotating disks successively.
2. shotgun shell case choker block filling closing in all-in-one as claimed in claim 1 is characterized in that the material loading station is connected with the material loading slideway.
3. shotgun shell case choker block filling closing in all-in-one as claimed in claim 1 is characterized in that, the enlarging station is that the cylinder drive send choker block drift front and back in fairlead to slide, and promotes the position of shell case to positioning baffle.
4. shotgun shell case choker block filling closing in all-in-one as claimed in claim 1 is characterized in that when the filling station was six station dial rotation, the end face projection pasted choker block feeding mould with shell case push-tight forward; Choker block is along the magnetic vibration hopper, and along upwards vibration of track, when sending the choker block drift to return, choker block falls in the feeding mould automatically, treats filling next time according to counterclockwise.
5. shotgun shell case choker block filling closing in all-in-one as claimed in claim 1 is characterized in that the closing in station is that shell case closing in position clamps with the adjustable spring sheet, and the punching type closing-in mould slides in the closing-in mould guide pin bushing.
6. shotgun shell case choker block filling closing in all-in-one as claimed in claim 1 is characterized in that material returned station is that material returned projection in both sides falls the shell case card, falls in the blanking groove and slides when six station rotating disk transpositions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105832932A CN102128572A (en) | 2010-12-10 | 2010-12-10 | Machine integrating functions of filling pads and closing-up of shotgun shell case |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105832932A CN102128572A (en) | 2010-12-10 | 2010-12-10 | Machine integrating functions of filling pads and closing-up of shotgun shell case |
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| CN102128572A true CN102128572A (en) | 2011-07-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010105832932A Pending CN102128572A (en) | 2010-12-10 | 2010-12-10 | Machine integrating functions of filling pads and closing-up of shotgun shell case |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102632181A (en) * | 2012-03-19 | 2012-08-15 | 宁波拓普集团股份有限公司 | Novel automatic assembly spinning and reverting device |
| CN102645138A (en) * | 2012-04-24 | 2012-08-22 | 中国科学院合肥物质科学研究院 | Double-station automatic pressing machine for primer of hunting shot |
| CN103557742A (en) * | 2013-11-07 | 2014-02-05 | 常州先进制造技术研究所 | Cross shot loading device for scatter gun |
| CN105973080A (en) * | 2016-05-16 | 2016-09-28 | 重庆市机电设计研究院 | Artillery primer charging system |
| CN106429336A (en) * | 2016-09-26 | 2017-02-22 | 大连市金宜通科技有限公司 | Automatic cartridge case arranging machine |
| CN108007281A (en) * | 2017-12-30 | 2018-05-08 | 中山牛耳智能科技有限公司 | A kind of fire in a stove before fuel is added lid automatic press machine |
| CN112833718A (en) * | 2020-12-31 | 2021-05-25 | 中国人民解放军32181部队 | Vertical type mouth tightening combination machine |
Citations (6)
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| US4116109A (en) * | 1976-07-29 | 1978-09-26 | Remington Arms Company, Inc. | Ammunition loading machine |
| CN2082394U (en) * | 1990-09-11 | 1991-08-07 | 徐建明 | Man-powered filling, cushion making and shell sealing machines for hunting rifles |
| CN1086897A (en) * | 1992-11-06 | 1994-05-18 | 河南省西峡猎枪厂 | Detonating cap igniting type hunting rifle bullet |
| CN200967134Y (en) * | 2006-11-10 | 2007-10-31 | 曾世义 | Full-automatic multi-station tube end forming machine |
| CN101281009A (en) * | 2008-05-29 | 2008-10-08 | 梁国栋 | Color cartridge manufacturing equipment |
| WO2010085734A1 (en) * | 2009-01-26 | 2010-07-29 | Brejon Holdings (Bvi) Ltd. | A less than lethal projectile and a method for producing the same |
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2010
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4116109A (en) * | 1976-07-29 | 1978-09-26 | Remington Arms Company, Inc. | Ammunition loading machine |
| CN2082394U (en) * | 1990-09-11 | 1991-08-07 | 徐建明 | Man-powered filling, cushion making and shell sealing machines for hunting rifles |
| CN1086897A (en) * | 1992-11-06 | 1994-05-18 | 河南省西峡猎枪厂 | Detonating cap igniting type hunting rifle bullet |
| CN200967134Y (en) * | 2006-11-10 | 2007-10-31 | 曾世义 | Full-automatic multi-station tube end forming machine |
| CN101281009A (en) * | 2008-05-29 | 2008-10-08 | 梁国栋 | Color cartridge manufacturing equipment |
| WO2010085734A1 (en) * | 2009-01-26 | 2010-07-29 | Brejon Holdings (Bvi) Ltd. | A less than lethal projectile and a method for producing the same |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102632181A (en) * | 2012-03-19 | 2012-08-15 | 宁波拓普集团股份有限公司 | Novel automatic assembly spinning and reverting device |
| CN102632181B (en) * | 2012-03-19 | 2014-04-23 | 宁波拓普集团股份有限公司 | Novel automatic assembly spinning and reverting device |
| CN102645138A (en) * | 2012-04-24 | 2012-08-22 | 中国科学院合肥物质科学研究院 | Double-station automatic pressing machine for primer of hunting shot |
| CN102645138B (en) * | 2012-04-24 | 2014-02-26 | 中国科学院合肥物质科学研究院 | Double-station automatic pressing machine for primer of hunting shot |
| CN103557742A (en) * | 2013-11-07 | 2014-02-05 | 常州先进制造技术研究所 | Cross shot loading device for scatter gun |
| CN103557742B (en) * | 2013-11-07 | 2015-06-10 | 常州先进制造技术研究所 | Cross shot loading device for scatter gun |
| CN105973080A (en) * | 2016-05-16 | 2016-09-28 | 重庆市机电设计研究院 | Artillery primer charging system |
| CN105973080B (en) * | 2016-05-16 | 2017-07-14 | 重庆市机电设计研究院 | Upper fire in a stove before fuel is added system |
| CN106429336A (en) * | 2016-09-26 | 2017-02-22 | 大连市金宜通科技有限公司 | Automatic cartridge case arranging machine |
| CN108007281A (en) * | 2017-12-30 | 2018-05-08 | 中山牛耳智能科技有限公司 | A kind of fire in a stove before fuel is added lid automatic press machine |
| CN108007281B (en) * | 2017-12-30 | 2024-03-29 | 中山牛耳智能科技有限公司 | Automatic pressing machine for primer cover |
| CN112833718A (en) * | 2020-12-31 | 2021-05-25 | 中国人民解放军32181部队 | Vertical type mouth tightening combination machine |
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Application publication date: 20110720 |