CN102621901B - Control device for electricity saving of cigarette making machine - Google Patents
Control device for electricity saving of cigarette making machine Download PDFInfo
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- CN102621901B CN102621901B CN 201210035666 CN201210035666A CN102621901B CN 102621901 B CN102621901 B CN 102621901B CN 201210035666 CN201210035666 CN 201210035666 CN 201210035666 A CN201210035666 A CN 201210035666A CN 102621901 B CN102621901 B CN 102621901B
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Abstract
The invention relates to energy saving and consumption reduction of single units of cigarette making machines, in particular to a control device for (greatly) reducing electricity consumption of halt and standby of the cigarette making machines. The control device for electricity saving of a cigarette making machine comprises a main controller, an alarm prompt indicating lamp, a momentary button and a two-position selective switch, wherein the main controller is provided with an equipment standstill judging input end I1, a selective switch input end I2, a reset button input end I3, a fan operation judging input end I4, an alarm indicating output end Q1, a hopper or fan output end Q2 and a pause or bypass indicating output end Q3. When the cigarette making machine is halted and standby, main electricity saving components 'hopper and fan' are intelligently turned off so that electricity consumption of the cigarette making machine in halt and standby is greatly reduced. The main controller of a LOGO ! basic type is intrinsically provided with a text display screen for acquiring and adjusting related parameters. Before the 'hopper and fan' are closed, alarm prompt is performed by means of flashing of the indicating lamp.
Description
Technical field
It is energy-saving and cost-reducing to the present invention relates to cigarette machine unit group, and especially (significantly) reduction cigarette machine stops the control device of standby power consumption, belongs to technical field of tobacco processing.
Background technology
Calculate according to reality: cigarette machine unit group be in power consumption when stopping holding state be 33kw account for total load 80%, waste huge, the standby power consumption distributes and the power consumption parts are closed feasibility analysis by cigarette machine is stopped, the main cause that causes cigarette machine to stop standby power consumption waste is: when cigarette machine is in when stopping holding state the Liao Dou ﹠amp that can cut out; Blower motor group is (hereinafter to be referred as " Liao Dou ﹠amp; Blower fan ") still continuous running consumed the electric energy of 28.36Kw, account for and stop 86% of the total power consumption of standby.
Summary of the invention
In order to overcome above-mentioned defective, it is a kind of for the cigarette machine electricity-saving control device that the object of the invention is to provide, and intelligence is closed main power consumption parts " Liao Dou ﹠amp when cigarette machine stops standby; Blower fan " thus significantly reduce cigarette machine and stop the standby power consumption.
In order to achieve the above object, the present invention adopts following technical scheme:
With LOGO! Logic controller is master controller, by differentiating cigarette machine running status and power consumption unit status, when cigarette machine stops standby automatically to still at the Liao Dou ﹠amp of running; The blower fan time-delay closing possesses with timed unit and to close preceding prompt functions, critical data collection and Presentation Function and rational manual intervention mechanism.
A kind of for the cigarette machine electricity-saving control device, it comprises master controller, alarm pilot lamp, Instant-on push-button, two selector switch, and described master controller is provided with the static differentiation input end of equipment I1, selector switch input I2 end, reset button input end I3, fan operation differentiation input end I4, warning indication output end Q1, cuts out hopper or blower fan output terminal Q2, time-out or bypass indication output end Q3;
The static input end I1 of described equipment meets main PLC output point Q20.2, two selector switch of described selector switch input I2 termination, the positive level of another termination power of two selector switch, described reset button input end I3 connects Instant-on push-button, the positive level of another termination power of Instant-on push-button, described fan operation input end I4 meets main PLC output point Q16.0;
Described warning indication output end Q1, first output point of closing hopper or blower fan output terminal Q2, time-out or bypass indication output end Q3 connect the positive level of power supply; described warning indication output end Q1, time-out or bypass indication output end Q3 prompting pilot lamp taking alarm; another termination 0V of alarm pilot lamp closes hopper or blower fan output terminal Q2(10) meet node PLC input point I33.0.
The control device system is made up of four functional layers, the main logic key-course: the main logic function that realizes control device.Realized by programming by master controller.Manual intervention layer: the control device function is suspended bypass by external trigger device.Execution level: the signal that receives master controller is finished alarm, the function of time-delay closing power consumption parts and data acquisition.Message layer: show the related text message of data acquisition, for analyzing and statistics.
Programmed logic is described as follows:
1), two selector switch static when equipment places " automatically ", big blower fan to be in running status, Instant-on push-button and is not triggered this four condition when all setting up after cigarette machine stops standby, and the program internal timer picked up counting T1=5 minute.More than the arbitrary program halt that is false then of four conditions do not move.
2) trigger the flicker of alarm pilot lamp after the T1 timing completely and send prompt messages: T2 (1 minute) Hou Liaodou ﹠amp; Blower fan will cut out automatically.Cigarette machine stops standby to Liao Dou ﹠amp; Blower fan be closed in the period operator have following selection 1. stop time longer---be left intact Liao Dou ﹠amp; Blower fan cuts out automatically.2. equipment will rerun very soon, press Instant-on push-button, and program is terminated, and alarm pilot lamp Chang Liang is when 1) in four conditions when all setting up program will be reactivated.
3) when two selector switch are placed " manually ": 1. alarm pilot lamp Chang Liang, the indication control device is closed.2. LOGO! Display screen will show the Message-text of given content.For ease of analytic statistics, the displaying contents of appointment is: Liao Dou ﹠amp; Blower fan cuts out number of times and accumulative total duration.
Beneficial effect of the present invention:
Intelligence is closed main power consumption parts " Liao Dou ﹠amp when cigarette machine stops standby; Blower fan " thus significantly reduce cigarette machine and stop the standby power consumption.Master controller select for use LOGO! The controller basic model, it carries the text display screen, can be by this screen collection relevant data and adjustment correlation parameter.Closing " Liao Dou ﹠amp; Blower fan " the preceding mode of using pilot lamp flicker carries out alarm.The border need use selector switch or button this control device to cut out the operation of (bypass) or program function time-out factually.
Energy-saving and cost-reducing: as to show according to new system data collection result: 5# cigarette machine " hopper in October; Blower fan " close automatically accumulative total duration be 5022 minutes; About 2200 degree (5022min ÷ 60 ≈ 83.5h, 83.5h * 28.36kw ≈ 2200kwh) of saves energy.Stop the standby power consumption and reduce by 41%.
Protection equipment: reduce the high-power centrifugal blower overload time, to protecting high-power centrifugal blower positive effect is arranged.
Reducing ring makes an uproar: effectively reduce the noise pollution that high-power blower causes during shutdown.
Description of drawings
Fig. 1 is synoptic diagram of the present invention.
Fig. 2 is program flow diagram of the present invention.
Embodiment
Describe in detail below in conjunction with accompanying drawing 1,2 couples of the present invention: a kind of for the cigarette machine electricity-saving control device, it comprises master controller 1, alarm pilot lamp 2, Instant-on push-button 3, two selector switch 4,1A single-pole switch 15, described master controller 1 are provided with the static differentiation input end 5 of equipment, selector switch input I2 end 6, reset button input end 7, fan operation differentiation input end 8, warning indication output end 9, close hopper or blower fan output terminal 10, time-out or bypass indication output end 11;
The static input end 5 of described equipment meets main PLC output point Q20.2(12), described selector switch input I2 end 6 connects two selector switch 4, the positive level of another termination power of two selector switch 4, described reset button input end 7 connects Instant-on push-button 3, the positive level of another termination power of Instant-on push-button 3, described fan operation input end 8 meets main PLC output point Q16.0(13);
Described warning indication output end 9, first output point of closing hopper or blower fan output terminal 10, time-out or bypass indication output end 11 connect the positive level of power supply; described warning indication output end 9, time-out or bypass indication output end 11 prompting pilot lamp 2 taking alarm; another termination 0V of alarm pilot lamp 2 closes hopper or blower fan output terminal 10 and meets node PLC input point I33.0(14).
Programmed logic is described as follows:
1), two selector switch static when equipment places " automatically ", big blower fan to be in running status, Instant-on push-button and is not triggered this four condition when all setting up after cigarette machine stops standby, and the program internal timer picked up counting T1=5 minute.More than the arbitrary program halt that is false then of four conditions do not move.
2) trigger the flicker of alarm pilot lamp after the T1 timing completely and send prompt messages: T2 (1 minute) Hou Liaodou ﹠amp; Blower fan will cut out automatically.Cigarette machine stops standby to Liao Dou ﹠amp; Blower fan be closed in the period operator have following selection 1. stop time longer---be left intact Liao Dou ﹠amp; Blower fan cuts out automatically.2. equipment will rerun very soon, press Instant-on push-button, and program is terminated, and alarm pilot lamp Chang Liang is when 1) in four conditions when all setting up program will be reactivated.
3) when two selector switch are placed " manually ": 1. alarm pilot lamp Chang Liang, the indication control device is closed.2. LOGO! Display screen will show the Message-text of given content.For ease of analytic statistics, the displaying contents of appointment is: Liao Dou ﹠amp; Blower fan cuts out number of times and accumulative total duration.
Claims (1)
1. one kind is used for the cigarette machine electricity-saving control device, it is characterized in that: it comprises master controller (1), alarm pilot lamp (2), Instant-on push-button (3), two selector switch (4), 1A single-pole switch (15), described master controller (1) are provided with the static differentiation input end of equipment I1(5), selector switch input I2 end (6), reset button input end I3(7), fan operation differentiates input end I4(8), warning indication output end Q1(9), close hopper or blower fan output terminal Q2(10), time-out or bypass indication output end Q3(11);
The static differentiation input end of described equipment I1(5) meets main PLC output point Q20.2(12), described selector switch input I2 end (6) connects two selector switch (4), another termination positive source of two selector switch (4), described reset button input end I3(7) connects Instant-on push-button (3), another termination positive source of Instant-on push-button (3), described fan operation is differentiated input end I4(8) meet main PLC output point Q16.0(13);
Described warning indication output end Q1(9), close hopper or blower fan output terminal Q2(10), time-out or bypass indication output end Q3(11) first output point connect positive source; described warning indication output end Q1(9), time-out or bypass indication output end Q3(11) prompting pilot lamp taking alarm (2); another termination 0V of alarm pilot lamp (2) closes hopper or blower fan output terminal Q2(10) meet node PLC input point I33.0(14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210035666 CN102621901B (en) | 2012-02-17 | 2012-02-17 | Control device for electricity saving of cigarette making machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210035666 CN102621901B (en) | 2012-02-17 | 2012-02-17 | Control device for electricity saving of cigarette making machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102621901A CN102621901A (en) | 2012-08-01 |
| CN102621901B true CN102621901B (en) | 2013-10-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201210035666 Active CN102621901B (en) | 2012-02-17 | 2012-02-17 | Control device for electricity saving of cigarette making machine |
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Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3273802B2 (en) * | 1992-02-13 | 2002-04-15 | 日本たばこ産業株式会社 | Cigarette winding diameter control device in cigarette making machine |
| DE10021838A1 (en) * | 2000-05-05 | 2001-11-08 | Focke & Co | Device for manufacturing products and method for controlling such a device |
| CN2744180Y (en) * | 2003-10-17 | 2005-12-07 | 李伟 | Cigarette making machine technological wind power behavior stabilizing device |
| CN202077564U (en) * | 2011-05-11 | 2011-12-21 | 王烽 | Pneumatic conveying system for cut tobaccos |
| CN202453679U (en) * | 2012-02-17 | 2012-09-26 | 江西中烟工业有限责任公司南昌卷烟厂 | Power-saving control device for cigarette making machine |
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2012
- 2012-02-17 CN CN 201210035666 patent/CN102621901B/en active Active
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| CN102621901A (en) | 2012-08-01 |
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Effective date of registration: 20151230 Address after: 330096 Nanchang high tech Development Zone, Jin Sheng Industrial Park, Jiangxi Patentee after: China Tobacco Jiangxi Industrial LLC Address before: 330000 Jin Saint science and technology garden, Nanchang, Jiangxi Patentee before: Nanchang Cigarette Factory of China Tobacco Jiangxi Industrial LLC |