CN202453679U - Power-saving control device for cigarette making machine - Google Patents
Power-saving control device for cigarette making machine Download PDFInfo
- Publication number
- CN202453679U CN202453679U CN2012200511906U CN201220051190U CN202453679U CN 202453679 U CN202453679 U CN 202453679U CN 2012200511906 U CN2012200511906 U CN 2012200511906U CN 201220051190 U CN201220051190 U CN 201220051190U CN 202453679 U CN202453679 U CN 202453679U
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- China
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- input end
- hopper
- output end
- making machine
- fan
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Abstract
The utility model relates to energy saving and consumption reducing of single units of a cigarette making machine, in particular to a control device for (greatly) reducing power consumption of the cigarette making machine during halt and standby, and belongs to the technical field of tobacco processing. The control device comprises a main controller, an alarm indicator light, a snap button and a two-step option switch, wherein a machine standstill determining input end I1, an option switch input end I2, a reset button input end I3, a fan operation determining input end I4, an alarm indicating output end Q1, a hopper or fan closing output end Q2, a pause or bypassing indicating output end Q3 are arranged on the main controller respectively. Main power-consuming components 'hopper and fan' are intelligently closed during halt and standby of the cigarette making machine so as to greatly reduce the power consumption of the cigarette making machine during halt and standby. A basic version of a LOGO! controller is adopted for the main controller, a text display screen is provided through which relevant data can be collected and relevant parameters can be adjusted, and a twinkling mode of the indicator light is used for an alarming prompt before the 'hopper and fan' are closed.
Description
Technical field
It is energy-saving and cost-reducing that the utility model relates to cigarette machine unit group, and especially (significantly) reduction cigarette machine stops the control device of standby power consumption, belongs to technical field of tobacco processing.
Background technology
Calculate according to reality: cigarette machine unit group be in power consumption when stopping holding state be 33kw account for total load 80%; Waste huge; The standby power consumption distributes and the power consumption parts are closed feasibility analysis through cigarette machine is stopped; The main cause that causes cigarette machine to stop standby power consumption waste is: when cigarette machine is in when stopping holding state, the hopper & blower motor group that can close (hereinafter to be referred as " hopper & blower fan ") still continuous running has consumed the electric energy of 28.36Kw, accounts for and stops 86% of the total power consumption of standby.
Summary of the invention
In order to overcome above-mentioned defective, the utility model purpose is to provide a kind of cigarette machine electricity-saving control device that is used for, and intelligence is closed main power consumption parts " hopper & blower fan " thereby significantly reduced cigarette machine and stop the standby power consumption when cigarette machine stops standby.
In order to achieve the above object, the utility model adopts following technical scheme:
With LOGO! Logic controller is a master controller; Through differentiating cigarette machine running status and power consumption unit status; When cigarette machine stops standby automatically to still the running hopper & blower fan time-delay closing; Possess with timed unit and to close preceding prompt functions, critical data collection and Presentation Function and rational manual intervention mechanism.
A kind of cigarette machine electricity-saving control device that is used for; It comprises master controller, alarm pilot lamp, Instant-on push-button, two SSes, and said master controller is provided with the static differentiation input end of equipment I1, SS input I2 end, SR input end I3, fan operation differentiation input end I4, warning indication output end Q1, cuts out hopper or blower fan output terminal Q2, suspends or bypass indication output end Q3;
The static input end I1 of said equipment meets main PLC output point Q20.2; Two SSes of said SS input I2 termination; The positive level of another termination power of two SSes; Said SR input end I3 connects Instant-on push-button, the positive level of another termination power of Instant-on push-button, and said fan operation input end I4 meets main PLC output point Q16.0;
Said warning indication output end Q1, close hopper or blower fan output terminal Q2, suspend or first output point of bypass indication output end Q3 connects the positive level of power supply; Said warning indication output end Q1, time-out or bypass indication output end Q3 prompting pilot lamp taking alarm; Another termination 0V of alarm pilot lamp closes hopper or blower fan output terminal Q2 (10) and meets node PLC input point I33.0.
The control device system is made up of four functional layers, the main logic key-course: the main logic function that realizes control device.Realize through programming by master controller.Manual intervention layer: the control device function is suspended bypass through external trigger device.Execution level: the signal that receives master controller is accomplished alarm, the function of time-delay closing power consumption parts and data acquisition.Message layer: the related text message that video data is gathered supplies to analyze and statistics.
Programmed logic is explained as follows:
1), two SS static when equipment places " automatically ", big blower fan to be in running status, Instant-on push-button and after cigarette machine stops standby, is not triggered this four condition when all setting up, and the program internal timer picked up counting T1=5 minute.More than the arbitrary program halt that is false then of four conditions do not move.
2) the T1 timing completely triggers the flicker of alarm pilot lamp and sends prompt messages: T2 (1 minute) rear hopper & blower fan and will close automatically in the back.Cigarette machine stop standby to hopper & blower fan be closed in the period operator have following selection 1. stop time longer---be left intact, hopper & blower fan cuts out automatically.2. equipment will rerun very soon, push Instant-on push-button, and program is terminated, and alarm pilot lamp Chang Liang is when 1) in four conditions when all setting up program will be activated again.
3) when two SSes are placed " manually ": 1. alarm pilot lamp Chang Liang, the indication control device is closed.2. LOGO! Display screen will show the Message-text of given content.For ease of analytic statistics, the displaying contents of appointment is: hopper & blower fan cuts out number of times and accumulative total duration.
The beneficial effect of the utility model:
Intelligence is closed main power consumption parts " hopper & blower fan " thereby is significantly reduced cigarette machine and stop the standby power consumption when cigarette machine stops standby.Master controller select for use LOGO! The controller basic model, it carries the text display screen, can be through this screen collection relevant data and adjustment correlation parameter.Carry out alarm closing " hopper & blower fan " preceding mode of using pilot lamp flicker.The border need use SS or button this control device to cut out the operation of (bypass) or program function time-out factually.
Energy-saving and cost-reducing: as to show according to new system data collection result: it is 5022 minutes that 5# cigarette machine October " hopper blower fan " cuts out the accumulative total duration automatically; About 2200 degree (5022min ÷ 60 ≈ 83.5h, 83.5h * 28.36kw ≈ 2200kwh) of saves energy.Stop the standby power consumption and reduce by 41%.
Protection equipment: reduce the high-power centrifugal blower overload time, positive effect is arranged to protecting high-power centrifugal blower.
Reducing ring makes an uproar: effectively reduce the noise pollution that high-power blower causes during shutdown.
Description of drawings
Fig. 1 is the synoptic diagram of the utility model.
Fig. 2 is the program flow diagram of the utility model.
Embodiment
Detail below in conjunction with 1,2 pairs of the utility model of accompanying drawing: a kind of cigarette machine electricity-saving control device that is used for; It comprises master controller 1, alarm pilot lamp 2, Instant-on push-button 3, two SSes 4; 1A single-pole switch 15, said master controller 1 are provided with the static differentiation input end of equipment 5, SS input I2 end 6, SR input end 7, fan operation and differentiate input end 8, warning indication output end 9, close hopper or blower fan output terminal 10, suspend or bypass indication output end 11;
The static input end 5 of said equipment meets main PLC output point Q20.2 (12); Said SS input I2 end 6 connects two SSes 4; The positive level of another termination power of two SSes 4; Said SR input end 7 connects Instant-on push-button 3, the positive level of another termination power of Instant-on push-button 3, and said fan operation input end 8 meets main PLC output point Q16.0 (13);
Said warning indication output end 9, close hopper or blower fan output terminal 10, suspend or first output point of bypass indication output end 11 connects the positive level of power supply; Said warning indication output end 9, suspend or bypass indication output end 11 prompting pilot lamp 2 taking alarm; Another termination 0V of alarm pilot lamp 2 closes hopper or blower fan output terminal 10 and meets node PLC input point I33.0 (14).
Programmed logic is explained as follows:
1), two SS static when equipment places " automatically ", big blower fan to be in running status, Instant-on push-button and after cigarette machine stops standby, is not triggered this four condition when all setting up, and the program internal timer picked up counting T1=5 minute.More than the arbitrary program halt that is false then of four conditions do not move.
2) the T1 timing completely triggers the flicker of alarm pilot lamp and sends prompt messages: T2 (1 minute) rear hopper & blower fan and will close automatically in the back.Cigarette machine stop standby to hopper & blower fan be closed in the period operator have following selection 1. stop time longer---be left intact, hopper & blower fan cuts out automatically.2. equipment will rerun very soon, push Instant-on push-button, and program is terminated, and alarm pilot lamp Chang Liang is when 1) in four conditions when all setting up program will be activated again.
3) when two SSes are placed " manually ": 1. alarm pilot lamp Chang Liang, the indication control device is closed.2. LOGO! Display screen will show the Message-text of given content.For ease of analytic statistics, the displaying contents of appointment is: hopper & blower fan cuts out number of times and accumulative total duration.
Claims (1)
1. one kind is used for the cigarette machine electricity-saving control device; It is characterized in that: it comprises master controller (1), alarm pilot lamp (2), Instant-on push-button (3), two SSes (4); 1A single-pole switch (15), said master controller (1) are provided with the static differentiation input end of equipment I1 (5), SS input I2 end (6), SR input end I3 (7), fan operation differentiation input end I4 (8), warning indication output end Q1 (9), close hopper or blower fan output terminal Q2 (10), suspend or bypass indication output end Q3 (11);
The static input end I1 of said equipment (5) meets main PLC output point Q20.2 (12); Said SS input I2 end (6) connects two SSes (4); The positive level of another termination power of two SSes (4); Said SR input end I3 (7) connects Instant-on push-button (3), the positive level of another termination power of Instant-on push-button (3), and said fan operation input end I4 (8) meets main PLC output point Q16.0 (13);
Said warning indication output end Q1 (9), close hopper or blower fan output terminal Q2 (10), suspend or first output point of bypass indication output end Q3 (11) connects the positive level of power supply; Said warning indication output end Q1 (9), time-out or bypass indication output end Q3 (11) prompting pilot lamp taking alarm (2); Another termination 0V of alarm pilot lamp (2) closes hopper or blower fan output terminal Q2 (10) meets node PLC input point I33.0 (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200511906U CN202453679U (en) | 2012-02-17 | 2012-02-17 | Power-saving control device for cigarette making machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200511906U CN202453679U (en) | 2012-02-17 | 2012-02-17 | Power-saving control device for cigarette making machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202453679U true CN202453679U (en) | 2012-09-26 |
Family
ID=46869532
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200511906U Withdrawn - After Issue CN202453679U (en) | 2012-02-17 | 2012-02-17 | Power-saving control device for cigarette making machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202453679U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102621901A (en) * | 2012-02-17 | 2012-08-01 | 江西中烟工业有限责任公司南昌卷烟厂 | Control device for electricity saving of cigarette making machine |
-
2012
- 2012-02-17 CN CN2012200511906U patent/CN202453679U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102621901A (en) * | 2012-02-17 | 2012-08-01 | 江西中烟工业有限责任公司南昌卷烟厂 | Control device for electricity saving of cigarette making machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120926 Effective date of abandoning: 20131002 |
|
| RGAV | Abandon patent right to avoid regrant |