CN102617088B - Composite energy-saving self-insulation external wall boards made from building residues and industrial waste residues and production methods thereof - Google Patents
Composite energy-saving self-insulation external wall boards made from building residues and industrial waste residues and production methods thereof Download PDFInfo
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- CN102617088B CN102617088B CN201210077056.8A CN201210077056A CN102617088B CN 102617088 B CN102617088 B CN 102617088B CN 201210077056 A CN201210077056 A CN 201210077056A CN 102617088 B CN102617088 B CN 102617088B
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- external wall
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/244—Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Abstract
The invention discloses composite energy-saving self-insulation external wall boards made from building residues and industrial waste residues and production methods of the energy-saving self-insulation external wall boards. The invention provides production formulations of three composite energy-saving self-insulation external wall boards which are made from building residues and industrial waste residues and have different thickness ranges, and provides production methods of the external wall boards. According to the composite energy-saving self-insulation external wall boards made from building residues and industrial waste residues and the production methods of the external wall boards, wall body material and heat insulation material are combined together and subjected to one-step production molding; the external wall boards can be produced in a mechanically automatic production line; the composite energy-saving self-insulation external wall boards made from building residues and industrial waste residues which take multiple waste residues as main raw materials of the external wall body material and take agricultural wheat straw, crop straw and other waste ash residues as external wall body heat insulation material are developed, thus recycling waste materials and protecting the environment and saving energy. The products are capable of resisting vibration, compression, impact, freezing, weathering, corrosion and aging, good in wear resistance, free from toxicity, harmless, capable of absorbing moisture and water, and good in expansion contractility; in addition, the products are simple in formulation, low in cost and higher in cost performance.
Description
The original application of this divisional application is: the applying date is 2008.7.4, and application number is: 200810045462.X, patent name is: composite slag making industry waste slag energy-saving self-insulating external wall panel and production method thereof.
Technical field
The present invention relates to environmental-friendly construction material technical field, specifically, relate to a kind of composite slag making industry waste slag energy-saving self-insulating external wall panel and production method thereof.
Background technology
Along with the development in epoch, people improve for the environmental requirement of Working Life, thereby the requirement of environmental-protecting performance to material of construction itself and energy-efficient performance is more and more higher.Several large class external-wall heat-insulation material using on the market is now as concrete heat-insulating mortar, polyphenyl thermal insulation mortar, ripple bead thermal insulation mortar, polyphenyl foam warming plate and polyphenyl plastic extrusion heated board paste block etc., although these materials possess certain heat-insulating property, but mostly do not meet building code material standard, the one, material does not possess fire resistance, the processing of material and use the processing of all preventing fires, can rapid combustion once meeting fire, give off a large amount of obnoxious flavoures and smog, serious threat people's life security; The 2nd, the construction method of installation of above-mentioned external-wall heat-insulation material is all used painting, the method such as smear, paste, glue is attached on the exterior wall surface of being completed, be difficult to control and guarantee functional quality and the life-span of thermal insulation layer material, and can bring numerous potential safety hazards, the 3rd, the external-wall heat-insulation material that organic materials is made is expensive, is difficult to apply.
Industrial residue as the utilization of the useless stalk of the utilization of flyash, slag and mine tailings etc. and agriculture production be all very important problem, above-mentioned waste has become land occupation, waste resource.Contaminate environment, harm humans existence and healthy obstacle, develop and utilize above-mentioned waste, and the one, turn waste into wealth, not only save land resources but also saved the energy, the 2nd, in the situation that reducing environmental pollution, create Social benefit and economic benefit.The inventor, on the basis of defect of conscientiously summing up above-mentioned external-wall heat-insulation material existence, utilizes the useless stalk of industrial residue and agricultural to develop the inexpensive self-insulating external wall panel novel material of energy-conserving and environment-protective.
Summary of the invention
Object of the present invention is intended to for user provides a kind of composite slag making industry waste slag energy-saving self-insulating external wall panel, and it is by exterior wall, lagging material, structure hole, the four part compositions such as inner wall.Self-insulating external wall panel can meet building and the heat preservation energy-saving requirement of the external wall of house body in different latitude area by its different thickness.The thickness of Self-insulation wall plate is 120-370mm, and listed skeleton material composition not only can use separately but also can different materials compound use, and its formula is as follows:
Listed skeleton material composition not only can use separately but also can different materials compound use,
The weight ratio of constituents of 120-150 millimeter composite slag making industry waste slag energy-saving self-insulating external wall panel consists of:
Skeleton material is built slag, slag, non-metallic ore 30-90
Stopping composition flue dust, CHARACTERISTICS OF TAILINGS SAND, straw powder, flyash 8-40
Gelling material ordinary Portland cement 12-36
Lagging material and subsidiary material straw straw mix warming plate 10-20 (1.56-3.12 square metre)
Mothproofing agent 0.5-1
Sanitas 0.8-1.2
Siccative 0.3.1
Fireproofing agent (fire prevention powder) 1.2-2.4
Wrapping material plastics film 3.2-5 square metre
Non-woven fabrics 3.2-5 square metre
Inner wall material is built slag, industrial residue, flyash, ashes, CHARACTERISTICS OF TAILINGS SAND 30-60
Gelling material ordinary Portland cement 8-40
Dry glue powder 0.5-1
The weight ratio of constituents of 180-240 millimeter composite slag making industry waste slag energy-saving self-insulating external wall panel consists of:
Skeleton material is built slag, slag, non-metallic ore 35-70
Stopping composition flue dust, CHARACTERISTICS OF TAILINGS SAND, straw powder, flyash 35-50 altogether
Gelling material ordinary Portland cement 14-42
Lagging material and subsidiary material straw straw mix warming plate 10-20 (1.56-3.12 square metre)
Mothproofing agent 0.6-1
Sanitas 0.9-1.5
Siccative 0.4-1
Fireproofing agent (fire prevention powder) 1.4-2.2
Wrapping material plastics film 3.3-5 square metre
Non-woven fabrics 3.3-6 square metre
Inner wall material is built slag, industrial residue, flyash, ashes, CHARACTERISTICS OF TAILINGS SAND 34-68
Gelling material ordinary Portland cement 10-40
Dry glue powder 1-2
The weight ratio of constituents of 240-370 millimeter composite slag making industry waste slag energy-saving self-insulating external wall panel consists of:
Skeleton material is built slag, slag, non-metallic ore 80-90
Stopping composition flue dust, CHARACTERISTICS OF TAILINGS SAND, straw powder, flyash 14-42 altogether
Gelling material ordinary Portland cement 12-48
Lagging material and subsidiary material straw straw warming plate 10-20 (1.56-3.12 square metre)
Mothproofing agent 0.8-1.6
Sanitas 1-2
Siccative 0.5-1.5
Fireproofing agent (fire prevention powder) 1.8-2.6
Wrapping material plastics film 3.5-6 square metre
Non-woven fabrics 3.5-5 square metre
Inner wall material is built slag, industrial residue, flyash, ashes, CHARACTERISTICS OF TAILINGS SAND 37-74
Gelling material ordinary Portland cement 13-42
Dry glue powder 1-2.5
Composite slag making industry waste slag energy-saving self-insulating external wall panel:
Composite slag making industry waste slag energy-saving self-insulating external wall panel is through the skeleton material of fragmentation, screening, metering proportion: build slag, nonmetal slag, stopping composition: flyash etc., gelling material: ordinary Portland cement, dry glue powder, mixing one is delivered in forced mixer, first siccative stirs 1-2 minute, add again by the water mix and blend 2-3 minute of water cement ratio metering, the raw material ripe material that must stir, be transported in mode vibration extrusion machine forming cavity by delivery system again, raw material is laid evenly to the moulding of Vibration on Start-up single-lead-screw extruding briquetting machine vibration-extrusion;
Completion of processing, complete the straw lagging material of protective treatment and packing, be transported in the exterior wall material face of vibration-extrusion moulding cloth good, again part exterior wall starting material are delivered to and in the lagging material aspect in forming cavity, evenly lay rear Vibration on Start-up single-lead-screw extruding briquetting machine and carry out vibration-extrusion moulding, make lagging material, exterior wall material firmly gelling is integrated, by in advance by the hole formed pipe of structure hole hole requirement, to be processed by one end, the interior wall material of metering proportion: industrial residue filters out the small-particle and powder and the gelling material that are less than lcm from exterior wall skeleton material: ordinary Portland cement, dry glue powder mixes in input stirrer, first siccative stirs 1-2 minute, add again by the water mix and blend 2-3 minute of water cement ratio metering, ripe material stirs, be transported in mode vibration extrusion machine forming cavity by delivery system again, lay evenly, Vibration on Start-up single-lead-screw extruding briquetting machine is by the extrusion molding of inner wall material vibrating again, make inner wall material and structure hole, lagging material and exterior wall material gels are integrated,
Completing the extrusion molding of inner wall material vibrating after 20-30 minute, can extract cloth out and be placed on the shaping structures pipe in forming cavity, whether have subside crackle occur, if there is this situation, can get the pipe time by proper extension if while taking out pipe, will examine interior wall dignity.In the place that occurs crackle, formed pipe to be removed, after 20 minutes, is spilt little water in cracks, sprinkles the dry cement mud palm and exerts oneself floating;
Complete after above-mentioned production process, the sheet material of production moulding is transported to production site maintenance 24 to 36 hours, just can play plate inspection, be transported to pile place water and carry out pile maintenance, preserving period is 20-25 days, gets product.
The present invention compared with prior art has following characteristics:
The once production moulding that combines together of materials for wall, lagging material, can produce by automatic and mechanical streamline, solve production technique and the method for external wall body thermal insulation material; The composite slag making industry waste slag energy-saving self-insulating external wall panel that straw, stalk and other useless lime-ash of agricultural is external wall body thermal insulation material, utilization of waste material, environmental protection and energy saving are developed take multiple waste residue as exterior wall material main raw material; This product antidetonation, resistance to compression, shock resistance, freeze proof weathering resistance, anticorrosive anti-aging, wear resisting property is good, and toxicological harmless is pollution-free, and the moisture absorption, water suction, expansibility and contractibility are good; This formula for a product is simple in addition, with low cost, has higher cost performance.
Embodiment
embodiment 1
Skeleton material is built 20 kilograms of slags, 10 kilograms, slag, 20 kilograms of non-metallic ores, 15 kilograms of phosphorus ore slags
10 kilograms, stopping composition flyash
25 kilograms of gelling material ordinary Portland cements
10 kilograms of lagging material and subsidiary material straw warming plates (1.56 square metres)
0.5 kilogram of mothproofing agent
0.8 kilogram of sanitas
0.3 kilogram, siccative
1.2 kilograms of fireproofing agents (fire prevention powder)
3.2 square metres of wrapping material plastics films
3.2 square metres of non-woven fabrics
Inner wall material is built 15 kilograms of slags, 15 kilograms of industrial residues, 10 kilograms, flyash, 10 kilograms of CHARACTERISTICS OF TAILINGS SAND
20 kilograms of gelling material ordinary Portland cements
0.5 kilogram of dry glue powder
To make the every weight per square meter of 120 mm thick be the composite slag making industry waste slag energy-saving self-insulating external wall panel of 100 kilograms to described production method to specifications.
embodiment 2
Skeleton material is built 30 kilograms of slags, 20 kilograms of non-metallic ores
25 kilograms, stopping composition flyash
30 kilograms of gelling material ordinary Portland cements
Lagging material and 15 kilograms of warming plates of subsidiary material straw straw mixing (2.34 square metres)
0.6 kilogram of mothproofing agent
0.9 kilogram of sanitas
0.4 kilogram, siccative
1.4 kilograms of fireproofing agents (fire prevention powder)
3.3 square metres of wrapping material plastics films
3.3 square metres of non-woven fabrics
Inner wall material is built 40 kilograms of slags, 30 kilograms of flue dusts
30 kilograms of gelling material ordinary Portland cements
1 kilogram of dry glue powder
Described production method makes the composite slag making industry waste slag energy-saving self-insulating external wall panel that the every weight per square meter of 180 mm thick is 120 kg to specifications.
embodiment 3
Skeleton material is built 60 kilograms of slags, 10 kilograms of non-metallic ores
20 kilograms, stopping composition flyash, 10 kilograms of straw powder, 1 kilogram of flue dust
30 kilograms of gelling material ordinary Portland cements
Lagging material and 15 kilograms of warming plates of subsidiary material straw straw mixing (2.34 square metres)
1 kilogram of mothproofing agent
0.5 kilogram of sanitas
0.5 kilogram, siccative
3.3 square metres of wrapping material plastics films
3.3 square metres of non-woven fabrics
30 kilograms, inner wall material ashes, 30 kilograms of industrial residues
25 kilograms, gelling material normal silicate water kilogram mud
1 kilogram of dry glue powder
To make the every weight per square meter of 240 mm thick be the composite slag making industry waste slag energy-saving self-insulating external wall panel of 130 kilograms to described production method to specifications.
embodiment 4
The weight ratio of constituents of 240-370 millimeter complex cinder energy-saving self-insulating external wall panel consists of:
Skeleton material is built 50 kilograms of slags, 20 kilograms, slag, 20 kilograms of non-metallic ores
20 kilograms of stopping composition flue dusts
40 kilograms of gelling material ordinary Portland cements
20 kilograms of lagging material and subsidiary material straw warming plates (3.12 square metres)
1 kilogram of mothproofing agent
1 kilogram of sanitas
0.8 kilogram, siccative
3.5 square metres of wrapping material plastics films
3.5 square metres of non-woven fabrics
20 kilograms of inner wall material powder coal ash, 25 kilograms, ashes, 20 kilograms of CHARACTERISTICS OF TAILINGS SAND
25 kilograms of gelling material ordinary Portland cements
1 kilogram of dry glue powder
To make the every weight per square meter of 370 mm thick be the composite slag making industry waste slag energy-saving self-insulating external wall panel of 140 kilograms to described production method to specifications.
Claims (1)
1. composite slag making industry waste slag energy-saving self-insulating external wall panel, is characterized in that: the thickness of this Self-insulation wall plate is 180-240mm, and its formula is as follows:
Listed skeleton material composition not only can use separately but also can different materials compound use,
The weight ratio of constituents of 180-240 millimeter composite slag making industry waste slag energy-saving self-insulating external wall panel consists of:
Skeleton material is built slag, non-metallic ore 35-70
Stopping composition flyash 35-50
Gelling material A ordinary Portland cement 14-42
Lagging material and subsidiary material straw straw mix warming plate 10-20
Mothproofing agent 0.6-1
Sanitas 0.9-1.5
Siccative 0.4-1
Fireproofing agent 1.4-2.2
Wrapping material plastics film 3.3-5 square metre
Non-woven fabrics 3.3-6 square metre
Inner wall material industry lime-ash 34-68
Gelling material B ordinary Portland cement 10-40
Dry glue powder 1-2
Composite slag making industry waste slag energy-saving self-insulating external wall panel:
Composite slag making industry waste slag energy-saving self-insulating external wall panel is through the skeleton material of fragmentation, screening, metering proportion: build slag, non-metallic ore, stopping composition: flyash, gelling material A: ordinary Portland cement, dry glue powder, mixing one is delivered in forced mixer, first siccative stirs 1-2 minute, add again by the water mix and blend 2-3 minute of water cement ratio metering, the raw material ripe material that must stir, be transported in mode vibration extrusion machine forming cavity by delivery system again, raw material is laid evenly to the moulding of Vibration on Start-up single-lead-screw extruding briquetting machine vibration-extrusion;
Completion of processing, complete the mixed warming plate of straw straw of protective treatment and packing, be transported in the exterior wall material face of vibration-extrusion moulding cloth good, again part exterior wall starting material are delivered to and in the lagging material aspect in forming cavity, evenly lay rear Vibration on Start-up single-lead-screw extruding briquetting machine and carry out vibration-extrusion moulding, make lagging material, exterior wall material firmly gelling is integrated, in advance by structure hole requirement prefabricated hole formed pipe, to process, metering, the inner wall material of proportioning: industrial residue, from exterior wall skeleton material, filter out the small-particle and the powder that are less than 1cm, with gelling material B: ordinary Portland cement, dry glue powder mixes in input stirrer, first siccative stirs 1-2 minute, add again by the water mix and blend 2-3 minute of water cement ratio metering, ripe material stirs, be transported in mode vibration extrusion machine forming cavity by delivery system again, lay evenly, Vibration on Start-up single-lead-screw extruding briquetting machine is by the extrusion molding of inner wall material vibrating again, make inner wall material and structure hole, lagging material and exterior wall material gels are integrated,
Complete the extrusion molding of inner wall material vibrating after 20-30 minute, extract cloth out and be placed on the hole formed pipe in forming cavity, whether while taking out pipe, will examine interior wall dignity has the crackle of subsiding to occur, if there is this situation, proper extension is got the pipe time, and in the place that occurs crackle, formed pipe to be removed is after 20 minutes, spill little water in cracks, sprinkle the dry cement mud palm and exert oneself floating;
Complete after above-mentioned production process, the sheet material of production moulding is transported to production site maintenance 24 to 36 hours, just can play plate inspection, be transported to pile place water and carry out pile maintenance, preserving period is 20-25 days, gets product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210077056.8A CN102617088B (en) | 2008-07-04 | 2008-07-04 | Composite energy-saving self-insulation external wall boards made from building residues and industrial waste residues and production methods thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210077056.8A CN102617088B (en) | 2008-07-04 | 2008-07-04 | Composite energy-saving self-insulation external wall boards made from building residues and industrial waste residues and production methods thereof |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200810045462XA Division CN101302095B (en) | 2008-07-04 | 2008-07-04 | Composite slag making industry waste slag energy-saving self-insulating external wall panel and production method thereof |
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| Publication Number | Publication Date |
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| CN102617088A CN102617088A (en) | 2012-08-01 |
| CN102617088B true CN102617088B (en) | 2014-06-25 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103252827A (en) * | 2013-04-11 | 2013-08-21 | 李成 | Method for processing solid-state waste, building components and machinery equipment |
| ES2573145B1 (en) * | 2014-11-05 | 2016-11-30 | Marie Michele Naies | MANUFACTURING PROCEDURE OF CONSTRUCTION PARTS, WITH NATURAL AND / OR MINERAL STONE WASTE, VEGETABLE, ANIMAL AND / OR INDUSTRIAL WASTE, AS WELL AS A PIECE OBTAINED. |
| CN104669408A (en) * | 2015-02-09 | 2015-06-03 | 葛加君 | Recycled-concrete composite moisturizing brick manufacturing method |
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| CN1556290A (en) * | 2004-01-02 | 2004-12-22 | 李安海 | Multifunction composite heat insulating sound proofing material and its manufacturing method |
| CN1562859A (en) * | 2004-04-21 | 2005-01-12 | 成都冠星科技有限公司 | Environmental protection type wallboard of firewall and fabrication method |
| CN1676810A (en) * | 2005-04-19 | 2005-10-05 | 于永久 | Hollow insulated sound-proof plate and its manufacturing method |
| CN1704538A (en) * | 2004-05-25 | 2005-12-07 | 成都冠星科技有限公司 | Fireproof, moistureproof and anticorrosive board for steel structure building and manufacturing method thereof |
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2008
- 2008-07-04 CN CN201210077056.8A patent/CN102617088B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1556290A (en) * | 2004-01-02 | 2004-12-22 | 李安海 | Multifunction composite heat insulating sound proofing material and its manufacturing method |
| CN1562859A (en) * | 2004-04-21 | 2005-01-12 | 成都冠星科技有限公司 | Environmental protection type wallboard of firewall and fabrication method |
| CN1704538A (en) * | 2004-05-25 | 2005-12-07 | 成都冠星科技有限公司 | Fireproof, moistureproof and anticorrosive board for steel structure building and manufacturing method thereof |
| CN1676810A (en) * | 2005-04-19 | 2005-10-05 | 于永久 | Hollow insulated sound-proof plate and its manufacturing method |
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| CN102617088A (en) | 2012-08-01 |
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