CN1704538A - Fireproof, moistureproof and anticorrosive board for steel structure building and manufacturing method thereof - Google Patents
Fireproof, moistureproof and anticorrosive board for steel structure building and manufacturing method thereof Download PDFInfo
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- CN1704538A CN1704538A CN 200410022605 CN200410022605A CN1704538A CN 1704538 A CN1704538 A CN 1704538A CN 200410022605 CN200410022605 CN 200410022605 CN 200410022605 A CN200410022605 A CN 200410022605A CN 1704538 A CN1704538 A CN 1704538A
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Abstract
This invention discloses a sheet material with three protecting functions specially used in steel structure construction and the method of making, which is a new environmental material used with construction steel structure, comprising fire-proof material, white cement, industrial residue, arable straw, inorganic powdered ore, organic glue, fire-proofing agent, moisture-proof agent and preserve resin, and with advantages of large size, high intensity, fire-proof, moisture-proof, non-toxic, simple process, low cost and recycled usage.
Description
Technical field
The present invention relates to technical field of buildings, relating to specifically mainly be applicable to steel is the three anti-sheet materials (fire prevention, moistureproof, anticorrosion) of the supporting special use of building construction agent structure, and the industrially preparing process of these three anti-sheet materials.
Background technology
The building construction of China all is to adopt that to mix with timber and brick be the agent structure material of building construction for thousands of years.In the countries and regions of industry and steel prosperity, be building construction agent structure material with steel and reach 30% of steel total amount that the U.S. and Japan have reached 50-60% morning.In the latter stage nineties, steel work just begins to enter China, and present usage level only accounts for 1.5% of steel total output, and the average level in the boundary of passing away all has very big difference; Country construction steel structure industry Tenth-Five Year Plan and development planning outline draft specifies in 2015: to the Tenth-Five Year Plan end, the steel using amount of building construction steel work accounts for 3%, 2015 year of steel total output and will reach steel and produce more than 6% of total amount, and building construction is based on steel work.
Chinese patent ZL01108764.1 discloses a kind of partition board and preparation method who utilizes straw to make, be to make: straw 10-30%, magnesia unslacked 25-36%, bittern 30-40%, modifier 1-2.5%, glass fiber 1-2%, reinforcing agent 5-10% by following ingredients, its processing step mainly comprises a: the halogen sheet is added in the entry, make the bittern that proportion is 1.17-1.29; B: the mixed platform thing of one or more materials that takes by weighing polymethyl methacrylate emulsion, oleic acid, the emulsified wax of aluminum phosphate, the 0.5-2% of ferrous sulfate, the 1-5% of halogen sheet weight 2-4% adds in the bittern, stirs; C: by weight percentage, the ratio of straw 10-30%, magnesia unslacked 25-36%, bittern 30-40%, modifier 1-2.5%, glass fiber 1-2%, reinforcing agent 5-10%, take by weighing the made bittern that adds modifier of straw, magnesia unslacked, reinforcing agent and step b, go into to stir into solvent or diluent in the mixer, it is standby to take by weighing glass fiber; D: solvent or diluent and glass fiber even laminating are laid in the mould, moulding, sclerosis.
Application number is that 02109939.1 application for a patent for invention discloses a kind of heat-insulating light sandwich wall board, it be a kind of be primary raw material with the crop stalk, be equipped with other compositions such as lightweight breeze, gelling agent, interior folder polystyrene foam plate is with the disposable building materials of making of special equipment; Its concrete component content is: straw powder 48-50%, light breeze 35-42%, flyash 4-8%, halogen powder 10-12%, glass silk 1-2%, gelling agent 0.2-1%, fire retardant 0.5-0.8%, brightening agent 0.05-0.1%, curing compound 0.03-0.09%, inner core is that its thickness of polystyrene foam plate is 30-100mm.This product has approximate cement board stiffness, and the same pliability of timber is arranged again, heat insulation simultaneously, also insulation of sound insulation.
The applicant is by thinking to the analysis of above-mentioned patent with to the research of a large amount of prior aries, in Chinese patent ZL01108764.1 and the Chinese patent application 02109939.1 disclosed technical scheme, though be to have utilized a part of crop stalk, the part performance that has changed partition board will be lightly such as weight, but method from its prescription and manufacture craft, crop stalk does not just produce any substantial influence to wallboard as a kind of inserts, from disclosed content, the patentee just declares and asserts and can overcome damp suction surface halide accumulation, distortion, scarce limit such as anti-water not, and compellent experimental data and examining report are not disclosed, in fact the damp suction surface halide accumulation of magnesite product is a global difficult problem with explaining by oneself, this technical scheme does not openly solve the damp suction surface halide accumulation of magnesite product and explains the technical information of aspect by oneself, can not fundamentally solve this technical barrier, from magnesite product self have 518 mutually or the design feature of 318 phases, be unlikely to find to solve to return the material that halogen is explained phenomenon by oneself.See Jiangxi chemical industry third phase calendar year 2001 that (magnesia oxychloride cement returns the halogen origin cause of formation and improved research thereof) author Duan Xianzhi Cheng You is bright.
Steel work has the intensity height, from heavy and light, series of advantages such as resistance to shock is good, speed of application is fast, ground cost saving, area occupied is little, industrialization degree is high, good looking appearance and be subjected to using widely.But also exist corresponding shortcoming, as high temperature and baked wheaten cake, steel easily melt and soften and produce distortion; Its two steel are if be in moist place for a long time or steeped by water logging, the corrosion of easily getting rusty; Its three steel also easily produce corrosion as if corrosion such as being subjected to silicate; Also be not specially adapted for preventing with building construction steel work matching used three industrialization production method of sheet materials and these three anti-sheet materials simultaneously in the prior art, steel building special-purpose three anti-sheet materials belong to initiative in the world.
The applicant is through research for many years, obtained positive effect in steel building special-purpose board technical field, three anti-sheet materials are through the sampling check of detection at different levels department, product gets the nod, by test of many times and its product of use, make that its scientific value obtains certainly, science is verified, want here disclosed steel building special-purpose three anti-sheet materials and manufacture method thereof be one be different from existing magnesite technology, adopt brand-new prescription of new raw material and manufacturing process, be that steel building matching used three is prevented sheet materials specially.
Technology contents
Goal of the invention of the present invention is intended to overcome above-mentioned prior art and lacks limit, provides a kind of and is specifically designed to and building construction steel work matching used three anti-sheet materials; Another invention order of the present invention provides the method for these three anti-board industry manufacturings.
Goal of the invention of the present invention is achieved by the following technical programs: steel building special-purpose three anti-sheet materials are tabular, comprise material body and the enhancement mode of one deck at least muscles and bones material that is positioned at the material body, enhancement mode muscles and bones material comprises: zinc-coated wire grid, low alkali or alkali-free glass fiber cloth, glass fiber reticular cloth and spun-bond process polypropylene fibre, eyeball synthetic fibre, polyester filament nonwoven.
The material body of steel building special-purpose three anti-sheet materials is made up of following major ingredient and auxiliary material:
Major ingredient is (percentage by weight):
Refractory material 10-25%
White cement 20-40%
Industrial residue 10-20%
Crop stalk 15-20%
Inorganic mineral powder 15-20%
Auxiliary material is (percentage by weight):
Fireproofing agent 1-2%
Anti-blushing agent 1-3%
323 1-2% of anti-the anti-corrosion resin
Organic gel 1-5%;
Above-mentioned refractory material is fire clay or refractory powder;
Described white cement also can use Portland cement to replace;
Described industrial residue comprises that metallurgy, thermoelectricity, chemical industry, weaving and building material industry are the waste residue of fuel with various coals, also comprise the furnace bottom slag of gangue, bone coal, flyash and coal fired boiler, and can mix use;
Described crop stalk is any one or its combination of wheat-straw, rape stalk, beans straw, sorghum stalk, cornstalk, straw, brambles rattan, fallen leaves and bagasse;
Above-mentioned inorganic mineral powder is any one or its combination of land plaster, French chalk, quartz, sepiolite etc.;
The manufacture method of steel building special-purpose three anti-sheet materials comprises by following process in sequence:
First operation: main materials and auxiliary materials is measured respectively, and mixing and stirring;
Second operation: the Start-up and Adjustment machine of making board lays template;
The 3rd operation: lay one deck enhancement mode muscles and bones material at least on the machine;
The 4th operation: the mixed material that will stir is fed through the material bin of making sheet unit, and machine of making board is extruded material, enhancement mode muscles and bones material by the making sheet mouth, combine together through rolling, and becomes three anti-sheet material first products;
The 5th operation: three anti-sheet material first products are cut into basic hair plates, the cold curing maintenance through 24 hours; Reach dry requirement;
The 6th operation: after the basic hair plates demoulding with cold solid maintenance moulding, carry out processing and forming, cut into various international template materials;
The 7th operation: with three anti-sheet materials through cleaning, repair inspection, decals, store after testing chapter, finish the overall processes of three anti-plate formings.
The present invention compared with prior art has the following advantages:
Three anti-sheet materials are a kind of special and green new materials of the matching used novel environment-friendly of construction steel structure, belong to the world initiation; And have that the plate width of cloth is big, unit weight is light, intensity is high, good toughness, fire prevention, protection against the tide, anticorrosion, defening effect good, account for that the room area is little, nontoxic to human body, convenient and quick construction, the no three wastes, make simple, cost of production is low and renewable high-quality performance such as recycle.
The specific embodiment
Embodiment 1: steel building special-purpose three anti-sheet materials are tabular, comprise material body and two layers of enhancement mode muscles and bones material that are positioned at the material body, and enhancement mode muscles and bones material is the zinc-coated wire grid.
The material body of steel building special-purpose three anti-sheet materials is made up of following major ingredient and auxiliary material:
Major ingredient is (percentage by weight):
Fire clay 25%
White cement 21%
Flyash 10%
Corn straw powder 20%
Land plaster 15%
Auxiliary material is (percentage by weight):
Fireproofing agent 2%
Anti-blushing agent 2%
323 anti-anti-corrosion resins 3%
White glue with vinyl 2%;
The manufacture method of steel building special-purpose three anti-sheet materials comprises by following process in sequence:
First operation: main materials and auxiliary materials is measured respectively, and mixing and stirring;
Second operation: the Start-up and Adjustment machine of making board lays template;
The 3rd operation: lay two layers of enhancement mode muscles and bones material on the machine;
The 4th operation: the mixed material that will stir is fed through the material bin of making sheet unit, and machine of making board is extruded material, enhancement mode muscles and bones material by the making sheet mouth, combine together through rolling, and becomes three anti-sheet material first products;
The 5th operation: three anti-sheet material first products are cut into basic hair plates, the cold curing maintenance through 24 hours; Reach dry requirement;
The 6th operation: after the basic hair plates demoulding with cold solid maintenance moulding, carry out processing and forming, cut into various international template materials;
The 7th operation: with three anti-sheet materials through cleaning, repair inspection, decals, store after testing chapter, finish the overall processes of three anti-plate formings.
Embodiment 2: steel building special-purpose three anti-sheet materials are tabular, comprise material body and three layers of enhancement mode muscles and bones material that are positioned at the material body, and enhancement mode muscles and bones material is an alkali-free glass fiber cloth.
The material body of steel building special-purpose three anti-sheet materials is made up of following major ingredient and auxiliary material:
Major ingredient is (percentage by weight):
Refractory powder 25%
Portland cement 20%
Gangue 10%
Brambles rattan 19%
French chalk 15%
Auxiliary material is (percentage by weight):
Fireproofing agent 2%
Anti-blushing agent 1%
323 anti-anti-corrosion resins 3%
Glass cement 5%;
The manufacture method of steel building special-purpose three anti-sheet materials comprises by following process in sequence:
First operation: main materials and auxiliary materials is measured respectively, and mixing and stirring;
Second operation: the Start-up and Adjustment machine of making board lays template;
The 3rd operation: lay three layers of enhancement mode muscles and bones material on the machine; Enhancement mode muscles and bones material is an alkali-free glass fiber cloth.
The 4th operation: the mixed material that will stir is fed through the material bin of making sheet unit, and machine of making board is extruded material, enhancement mode muscles and bones material by the making sheet mouth, combine together through rolling, and becomes three anti-sheet material first products;
The 5th operation: three anti-sheet material first products are cut into basic hair plates, the cold curing maintenance through 24 hours; Reach dry requirement;
The 6th operation: after the basic hair plates demoulding with cold solid maintenance moulding, carry out processing and forming, cut into various international template materials;
The 7th operation: with three anti-sheet materials through cleaning, repair inspection, decals, store after testing chapter, finish the overall processes of three anti-plate formings.
Embodiment 3: steel building special-purpose three anti-sheet materials are tabular, comprise material body and 3 layers of enhancement mode muscles and bones material that are positioned at the material body, and enhancement mode muscles and bones material is a glass fiber reticular cloth.
The material body of steel building special-purpose three anti-sheet materials is made up of following major ingredient and auxiliary material:
Major ingredient is (percentage by weight):
Fire clay 10%
White cement 36%
Furnace bottom slag 10%
Wheat-straw, rape stalk 20%
Quartz 16%
Auxiliary material is (percentage by weight):
Fireproofing agent 2%
Anti-blushing agent 1%
323 anti-anti-corrosion resins 1%
197 unsaturated-resins 4%;
The manufacture method of steel building special-purpose three anti-sheet materials comprises by following process in sequence:
First operation: main materials and auxiliary materials is measured respectively, and mixing and stirring;
Second operation: the Start-up and Adjustment machine of making board lays template;
The 3rd operation: lay 3 layers of enhancement mode muscles and bones material on the machine; Enhancement mode muscles and bones material is a glass fiber reticular cloth.
The 4th operation: the mixed material that will stir is fed through the material bin of making sheet unit, and machine of making board is extruded material, enhancement mode muscles and bones material by the making sheet mouth, combine together through rolling, and becomes three anti-sheet material first products;
The 5th operation: three anti-sheet material first products are cut into basic hair plates, the cold curing maintenance through 24 hours; Reach dry requirement;
The 6th operation: after the basic hair plates demoulding with cold solid maintenance moulding, carry out processing and forming, cut into various international template materials;
The 7th operation: with three anti-sheet materials through cleaning, repair inspection, decals, store after testing chapter, finish the overall processes of three anti-plate formings.
Claims (8)
1, a kind of steel building special-purpose three anti-sheet materials, this sheet material is tabular, comprise material body and the enhancement mode of one deck at least muscles and bones material that is positioned at the material body, enhancement mode muscles and bones material comprises: zinc-coated wire grid, low alkali or alkali-free glass fiber cloth, glass fiber reticular cloth and spun-bond process polypropylene fibre, eyeball synthetic fibre, polyester filament nonwoven is characterized in that:
The material body of steel building special-purpose three anti-sheet materials is made up of following major ingredient and auxiliary material:
Major ingredient is (percentage by weight):
Refractory material 10-25%
White cement 20-40%
Industrial residue 10-20%
Crop stalk 15-20%
Inorganic mineral powder 15-20%
Auxiliary material is (percentage by weight):
Fireproofing agent 1-2%
Anti-blushing agent 1-3%
323 1-2% of anti-the anti-corrosion resin
Organic gel 1-5%.
2, according to the described steel building of claim 1 special-purpose three anti-sheet materials, it is characterized in that: above-mentioned refractory material is fire clay or refractory powder.
3, according to the described steel building of claim 1 special-purpose three anti-sheet materials, it is characterized in that: described white cement also can use Portland cement to replace.
4, according to the described steel building of claim 1 special-purpose three anti-sheet materials, it is characterized in that: described industrial residue comprises that metallurgy, thermoelectricity, chemical industry, weaving and building material industry are the waste residue of fuel with various coals, also comprise the furnace bottom slag of gangue, bone coal, flyash and coal fired boiler, and can mix use.
5, according to the described steel building of claim 1 special-purpose three anti-sheet materials, it is characterized in that: described crop stalk is any one or its combination of wheat-straw, rape stalk, beans straw, sorghum stalk, cornstalk, straw, brambles rattan, fallen leaves and bagasse;
6, according to the described steel building of claim 1 special-purpose three anti-sheet materials, it is characterized in that: above-mentioned inorganic mineral powder is any one or its combination of land plaster, French chalk, quartz, sepiolite etc.;
7, according to the described steel building of claim 1 special-purpose three anti-sheet materials, it is characterized in that: described organic gel comprises: white glue with vinyl, 108# glue, glass cement, 197 unsaturated-resins.
8, according to the manufacture method of the described steel building of claim 1 special-purpose three anti-sheet materials, it is characterized in that: this manufacture method comprises by following process in sequence:
First operation: main materials and auxiliary materials is measured respectively, and mixing and stirring;
Second operation: the Start-up and Adjustment machine of making board lays template;
The 3rd operation: lay one deck enhancement mode muscles and bones material at least on the machine;
The 4th operation: the mixed material that will stir is fed through the material bin of making sheet unit, and machine of making board is extruded material, enhancement mode muscles and bones material by the making sheet mouth, combine together through rolling, and becomes three anti-sheet material first products;
The 5th operation: three anti-sheet material first products are cut into basic hair plates, the cold curing maintenance through 24 hours; Reach dry requirement;
The 6th operation: after the basic hair plates demoulding with cold solid maintenance moulding, carry out processing and forming, cut into various international template materials;
The 7th operation: with three anti-sheet materials through cleaning, repair inspection, decals, store after testing chapter, finish the overall processes of three anti-plate formings.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100226057A CN1322207C (en) | 2004-05-25 | 2004-05-25 | Fireproof, moistureproof and anticorrosive board for steel structure building and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100226057A CN1322207C (en) | 2004-05-25 | 2004-05-25 | Fireproof, moistureproof and anticorrosive board for steel structure building and manufacturing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1704538A true CN1704538A (en) | 2005-12-07 |
| CN1322207C CN1322207C (en) | 2007-06-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2004100226057A Expired - Fee Related CN1322207C (en) | 2004-05-25 | 2004-05-25 | Fireproof, moistureproof and anticorrosive board for steel structure building and manufacturing method thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101941849A (en) * | 2010-08-11 | 2011-01-12 | 东南大学 | Straw cement based compound porous self-heat-insulating material and preparation method thereof |
| CN102294858A (en) * | 2011-07-27 | 2011-12-28 | 乔刚 | Environmentally-friendly and energy-saving paper wall board and manufacturing method thereof |
| CN102617088A (en) * | 2008-07-04 | 2012-08-01 | 罗吉祥 | Composite energy-saving self-insulation external wall boards made from building residues and industrial waste residues and production methods thereof |
| CN102617087A (en) * | 2008-07-04 | 2012-08-01 | 罗吉祥 | Energy-saving self-heat-insulating composite external wall plate made from building slag and industrial waste residues and production methods thereof |
| CN104909696A (en) * | 2015-06-01 | 2015-09-16 | 山东科技大学 | Similar material composition and method for preparing simulated folded structure |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2214309A5 (en) * | 1972-12-15 | 1974-08-09 | Sommer Charles | |
| DE3608544C1 (en) * | 1986-03-14 | 1987-04-09 | Redco Nv | Lightweight insulation panels and methods of making the same |
| CN1107539A (en) * | 1994-02-24 | 1995-08-30 | 周丙辉 | Light porous composite wall partition |
| MY133607A (en) * | 1999-12-29 | 2007-11-30 | Takachiho Corp | Paint material for constructional finishing, and panel for constructional finishing and method of preparing these |
| CN1116153C (en) * | 2001-08-21 | 2003-07-30 | 黄华大 | Partition panel made of straw and its preparation method |
| CN1156636C (en) * | 2002-01-26 | 2004-07-07 | 范广俭 | Heat-insulating light sandwich wall board |
-
2004
- 2004-05-25 CN CNB2004100226057A patent/CN1322207C/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102617088A (en) * | 2008-07-04 | 2012-08-01 | 罗吉祥 | Composite energy-saving self-insulation external wall boards made from building residues and industrial waste residues and production methods thereof |
| CN102617087A (en) * | 2008-07-04 | 2012-08-01 | 罗吉祥 | Energy-saving self-heat-insulating composite external wall plate made from building slag and industrial waste residues and production methods thereof |
| CN102617087B (en) * | 2008-07-04 | 2014-04-30 | 罗吉祥 | Energy-saving self-heat-insulating composite external wall plate made from building slag and industrial waste residues and production methods thereof |
| CN102617088B (en) * | 2008-07-04 | 2014-06-25 | 罗吉祥 | Composite energy-saving self-insulation external wall boards made from building residues and industrial waste residues and production methods thereof |
| CN101941849A (en) * | 2010-08-11 | 2011-01-12 | 东南大学 | Straw cement based compound porous self-heat-insulating material and preparation method thereof |
| CN101941849B (en) * | 2010-08-11 | 2012-08-22 | 东南大学 | Straw cement based compound porous self-heat-insulating material and preparation method thereof |
| CN102294858A (en) * | 2011-07-27 | 2011-12-28 | 乔刚 | Environmentally-friendly and energy-saving paper wall board and manufacturing method thereof |
| CN102294858B (en) * | 2011-07-27 | 2014-07-16 | 乔刚 | Environmentally-friendly and energy-saving paper wall board and manufacturing method thereof |
| CN104909696A (en) * | 2015-06-01 | 2015-09-16 | 山东科技大学 | Similar material composition and method for preparing simulated folded structure |
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| Publication number | Publication date |
|---|---|
| CN1322207C (en) | 2007-06-20 |
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