CN102610546A - Automatic sucking transfer device for solar cell strings after automatic welding - Google Patents
Automatic sucking transfer device for solar cell strings after automatic welding Download PDFInfo
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- CN102610546A CN102610546A CN2012100767921A CN201210076792A CN102610546A CN 102610546 A CN102610546 A CN 102610546A CN 2012100767921 A CN2012100767921 A CN 2012100767921A CN 201210076792 A CN201210076792 A CN 201210076792A CN 102610546 A CN102610546 A CN 102610546A
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- main support
- automatic
- transfer device
- cell string
- vacuum
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention relates to an automatic sucking transfer device for solar cell strings after automatic welding. The automatic sucking transfer device comprises a controller and a tubular cavity main support, an air cavity of the tubular cavity main support is sequentially communicated with a vacuum sucking circuit and a vacuum generator by air tubes, branch supports are disposed on one side of the tubular cavity main support, air cavities of the branch supports are communicated with the air cavity of the tubular cavity main support, elastic suckers are disposed on the branch supports and communicated with the air cavities of the branch supports via connecting tubes, and sucking surfaces of all the elastic sucker are positioned on the same plane. The automatic sucking transfer device is further provided with a rotation mechanism, the controller is provided with an I/O (input/output) control device and a control circuit, the tubular cavity main support is arranged on the rotation mechanism, an input end of the I/O control device is connected with a terminal receiver, an output end of the I/O control device is connected with the control circuit, the terminal receiver is used for receiving signals of a cell string position sensing device, and the cell string positioning sensing device is disposed below a cell string. By the aid of the automatic sucking transfer device, the cell string is full-automatically sucked and transferred, cost is reduced, the efficiency and the quality are improved, and the vacuum degree of a vacuum switch is kept.
Description
Technical field
The present invention relates to a kind of tool of production of solar module, the automatic absorption transfer device of solar cell string after especially a kind of automatic welding.
Background technology
Solar module is made up of transparent glass, EVA, solar battery sheet, EVA and backboard TPT; This different materials sorts range upon range of successively from the top down; Form the laminate of solar components then through lamination, hot setting and process for cooling, and then the aluminium frame is installed around it, at last lead is drawn to improve its firm degree and to make it be easy to install; The installation connection box has promptly been accomplished the making of solar module.People usually will be after laminating machine laminating, the semi-finished product before framing up are called laminate.
The first step program of assembly production is the welding of battery sheet; Domestic more employing at present be manual welding; At first with the single battery sheet metal welding of burn-oning; To burn-on the then single battery sheet series welding of welding, the quantity of a string battery sheet is according to the solar components electrical property decision made of require.Also there is part enterprise to adopt the automation equipment welding; The base program of automatic welding device welding battery sheet is that battery sheet and welding are put well by level; Carry out the welding of spot welding or infrared heating then; Automatically welding speed of production for the manual work welding is improved, and the quality of production is relatively stable, and disqualification rate reduces greatly.
The battery strings that the automatic welding device welding is good is sent out equipment by the conveyer belt on the equipment, when being positioned at outside the equipment weld zone fully, needs in time battery strings to be shifted, and waits for the transmission of next string battery strings.It is 201110035446.4 described vacuum absorption devices that the mode that adopts at present is to use application number, and this device adopts the vacuum suction battery strings, can easily shift battery strings and can not cause the battery sheet damaged easily; But artificial degree of participation is higher; If operating personnel's application of force is improper, still can cause breaking of battery strings, perhaps the application of force is not enough; Battery strings is not adsorbed fully; Battery strings drops when being promoted to certain altitude, and then whole crosstalk pond crossfire is useless, so some unnecessary security-hidden troubles of manual operation meeting generation.
Summary of the invention
The technical problem that the present invention will solve is: in order to overcome the deficiency of above-mentioned prior art; The present invention provides the automatic absorption transfer device of solar cell string after a kind of automatic welding; The situation that influences the quality of production of having avoided the manual operation meeting to take place, automaticity is high, and human cost is low.
The technical solution adopted for the present invention to solve the technical problems is: the automatic absorption transfer device of solar cell string after a kind of automatic welding; It has the tube chamber main support of controller and sealed at both ends; The air cavity of tube chamber main support is communicated with vacuum suction loop and vacuum generator successively through tracheae; Tube chamber main support one side is equipped with the sub-stent of a plurality of hollows, and the air cavity of sub-stent is communicated with the air cavity of tube chamber main support; The resilient suction cups that is used to adsorb the battery sheet is installed on the sub-stent, and resilient suction cups is through connecting the air cavity of body connected component frame, and the adsorption plane of all resilient suction cups is in the same plane; Automatically the automatic absorption transfer device of welding back solar cell string also has rotating mechanism; Controller has the control circuit of I/O control device and control vacuum suction loop and rotating mechanism work; The tube chamber main support is installed on the rotating mechanism; The input of I/O control device is connected to terminal recipient, output connection control circuit, and the terminal recipient is used to receive the signal of battery strings position induction device, and the battery strings position induction device is located at the battery strings below.
The I/O control device is used vacuum suction battery strings and upset tube chamber main support control: when battery strings puts in place; The I/O control device controls signal to rotating mechanism through the control circuit output switching activity; The control rotating mechanism drives the upset of cast main support, makes resilient suction cups near battery strings; Then, the I/O control device is exported the vacuum control signal to the vacuum suction loop through control circuit, and control vacuum suction loop makes vacuum generator produce negative pressure, in the air cavity of tube chamber main support and sub-stent, forms vacuum, the battery strings after absorption is welded automatically.After the absorption, the I/O control device is controlled rotating mechanism once again, makes make progress 180 ° of reverse flip of rotating mechanism, and the battery strings bottom surface is upwards put.Finally, realized the function of automatic absorption and transfer battery strings, automaticity is high, has reduced human cost; Fully avoid uncontrollable human factor, guaranteed the quality of production, improved production efficiency; Alleviated labor intensity of operating personnel.
Among the present invention, the terminal recipient is used to accept the signal of battery strings position induction device, produces input signal and gives the I/O control device; Then, the I/O control device produces and outputs signal to control circuit, makes the action of its control vacuum suction loop and rotating mechanism.Therefore, put, realized absorption further and shifted the full-automatic of battery strings, reduced human cost, improved the quality of production and production efficiency further through automatic induced cell displacement.
Further, because the battery strings postwelding has surplus heat, so the battery strings position induction device is preferably infrared inductor, then the terminal recipient receives the signal that this infrared inductor produces.The I/O control device is installed on the rotating mechanism, can suitably save the length of each circuit lead, and can save space.
As preferably, sub-stent has ten.
Further, in order to keep vacuum degree, on each sub-stent vacuum switch is installed, vacuum switch is located between resilient suction cups and the tube chamber main support.When battery sheet quantity is less than sub-stent quantity, just close unnecessary vacuum switch, press to keep in the sub-stent air cavity, kept vacuum degree, practiced thrift resource.
The invention has the beneficial effects as follows: this device application controller control vacuum suction battery strings and upset tube chamber main support, realized automatic absorption and the function of the battery strings of overturning, automaticity is high, has alleviated labor intensity of operating personnel, has reduced human cost; Fully avoid uncontrollable human factor, guaranteed the quality of production, improved production efficiency; I/O control device and the terminal recipient arranged have been realized absorption and have been shifted the full-automatic of battery strings, have further improved the quality of production and production efficiency, reduced human cost, and its arrangement can save space and circuit lead length; Be equipped with vacuum switch on each sub-stent, kept vacuum degree, economize on resources.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is described further.
Fig. 1 is the vertical view of the optimum embodiment of the automatic absorption transfer device of solar cell string after the present invention welds automatically;
Fig. 2 is the A-A cutaway view among Fig. 1;
Fig. 3 is the partial enlarged drawing at B place among Fig. 2.
Among the figure: 1, tube chamber main support, 2, the vacuum suction loop, 3, vacuum generator, 4, sub-stent; 41, vacuum switch, 5, resilient suction cups, 51, connect body, 6, rotating mechanism; 7, I/O control device, 71, control circuit, 72, the terminal recipient, 8, the battery strings position induction device.
Embodiment
Combine accompanying drawing that the present invention is done further detailed explanation now.These accompanying drawings are the sketch map of simplification, basic structure of the present invention only is described in a schematic way, so it only show the formation relevant with the present invention.
The present invention shown in Fig. 1～3 welds the optimum embodiment of the automatic absorption transfer device of back solar cell string automatically; It has the tube chamber main support 1 of controller and sealed at both ends; The air cavity of tube chamber main support 1 is communicated with vacuum suction loop 2 and vacuum generator 3 successively through tracheae; Tube chamber main support 1 one sides are equipped with the sub-stent 4 of a plurality of hollows, and the air cavity of sub-stent 4 is communicated with the air cavity of tube chamber main support 1; The resilient suction cups 5 that is used to adsorb the battery sheet is installed on the sub-stent 4, and resilient suction cups 5 is through connecting the air cavity of body 51 connected component's framves 4, and the adsorption plane of all resilient suction cups 5 is in the same plane; Automatically the automatic absorption transfer device of welding back solar cell string also has rotating mechanism 6; Controller has the control circuit 71 of I/O control device 7 and control vacuum suction loop 2 and rotating mechanism 6 work; Tube chamber main support 1 is installed on the rotating mechanism 6; The input of I/O control device 7 is connected to terminal recipient 72, output connection control circuit 71, and terminal recipient 72 is used to receive the signal of battery strings position induction device 8, and battery strings position induction device 8 is located at the battery strings below.
7 pairs of vacuum suction battery strings of I/O control device are used with upset tube chamber main support 1 control: when battery strings puts in place; I/O control device 7 controls signal to rotating mechanism 6 through control circuit 71 output switching activities; Control rotating mechanism 6 drives 1 upset of cast main support, makes resilient suction cups 5 near battery strings; Then; To vacuum suction loop 2, control vacuum suction loop 2 makes vacuum generator 3 produce negative pressure to I/O control device 7 through control circuit 71 output vacuum control signals; In the air cavity of tube chamber main support 1 and sub-stent 4, form vacuum, the battery strings after absorption is welded automatically.After the absorption, I/O control device 7 is controlled rotating mechanism 6 once again, makes upwards 180 ° of reverse flip of rotating mechanism 6, and the battery strings bottom surface is upwards put.Finally, realized the function of automatic absorption and transfer battery strings, automaticity is high, has reduced human cost; Fully avoid uncontrollable human factor, guaranteed the quality of production, improved production efficiency; Alleviated labor intensity of operating personnel.
Among the present invention, terminal recipient 72 is used to accept the signal of battery strings position induction device 8, produces input signal and gives I/O control device 7; Then, I/O control device 7 produces and outputs signal to control circuit 71, makes the action of its control vacuum suction loop 2 and rotating mechanism 6.Therefore, put, realized absorption further and shifted the full-automatic of battery strings, reduced human cost, improved the quality of production and production efficiency further through automatic induced cell displacement.
Because the battery strings postwelding has surplus heat, so battery strings position induction device 8 is preferably infrared inductor, then terminal recipient 72 receives the signal that this infrared inductor produces again.I/O control device 7 is installed on the rotating mechanism 6, can suitably save the length of each circuit lead, and can save space.
On each sub-stent 4 of the present invention vacuum switch 41 is installed, vacuum switch 41 is located between resilient suction cups 5 and the tube chamber main support 1.When battery sheet quantity is less than sub-stent 4 quantity, just close unnecessary vacuum switch 41, press to keep in sub-stent 4 air cavitys, kept vacuum degree, practiced thrift resource.
With above-mentioned foundation desirable embodiment of the present invention is enlightenment, and through above-mentioned description, the related work personnel can carry out various change and modification fully in the scope that does not depart from this invention technological thought.The technical scope of this invention is not limited to the content on the specification, must confirm its technical scope according to the claim scope.
Claims (4)
1. one kind is welded the automatic absorption transfer device of solar cell string afterwards automatically; Tube chamber main support (1) with controller and sealed at both ends; The air cavity of tube chamber main support (1) is communicated with vacuum suction loop (2) and vacuum generator (3) successively through tracheae; It is characterized in that: tube chamber main support (1) one side is equipped with the sub-stent (4) of a plurality of hollows, and the air cavity of sub-stent (4) is communicated with the air cavity of tube chamber main support (1); The resilient suction cups (5) that is used to adsorb the battery sheet is installed on the sub-stent (4), and resilient suction cups (5) is through connecting the air cavity of body (51) connected component's frame (4), and the adsorption plane of all resilient suction cups (5) is in the same plane; The automatic absorption transfer device of solar cell string also has rotating mechanism (6) after the said automatic welding; Controller has the control circuit (71) of I/O control device (7) and control vacuum suction loop (2) and rotating mechanism (6) work; Said tube chamber main support (1) is installed on the rotating mechanism (6); The input of I/O control device (7) is connected to terminal recipient (72), output connection control circuit (71); Terminal recipient (72) is used to receive the signal of battery strings position induction device (8), and said battery strings position induction device (8) is located at the battery strings below.
2. the automatic absorption transfer device of solar cell string after the automatic welding as claimed in claim 2, it is characterized in that: said battery strings position induction device (8) is an infrared inductor, and I/O control device (7) is installed on the said rotating mechanism (6).
3. the automatic absorption transfer device of solar cell string after the automatic welding as claimed in claim 1, it is characterized in that: said sub-stent (4) has ten.
4. like the automatic absorption transfer device of solar cell string after claim 1 or the 4 described automatic welding, it is characterized in that: on each said sub-stent (4) vacuum switch (41) is installed, vacuum switch (41) is located between resilient suction cups (5) and the tube chamber main support (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100767921A CN102610546A (en) | 2012-03-21 | 2012-03-21 | Automatic sucking transfer device for solar cell strings after automatic welding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100767921A CN102610546A (en) | 2012-03-21 | 2012-03-21 | Automatic sucking transfer device for solar cell strings after automatic welding |
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| Publication Number | Publication Date |
|---|---|
| CN102610546A true CN102610546A (en) | 2012-07-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012100767921A Pending CN102610546A (en) | 2012-03-21 | 2012-03-21 | Automatic sucking transfer device for solar cell strings after automatic welding |
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| CN (1) | CN102610546A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103010805A (en) * | 2012-12-28 | 2013-04-03 | 上海凯思尔电子有限公司 | Vacuum adsorption system of full-automatic board receiving machine |
| CN103818746A (en) * | 2014-02-24 | 2014-05-28 | 赵培福 | Full-automatic material feeding and collecting robot |
| CN111477585A (en) * | 2020-05-20 | 2020-07-31 | 中国华能集团有限公司 | Full-size battery piece group automatic adsorption transfer device and working method thereof |
| CN112786740A (en) * | 2021-02-26 | 2021-05-11 | 宁夏小牛自动化设备有限公司 | Method and device for removing solar cell strings to-be-removed cell pieces |
-
2012
- 2012-03-21 CN CN2012100767921A patent/CN102610546A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103010805A (en) * | 2012-12-28 | 2013-04-03 | 上海凯思尔电子有限公司 | Vacuum adsorption system of full-automatic board receiving machine |
| CN103010805B (en) * | 2012-12-28 | 2015-06-03 | 上海凯思尔电子有限公司 | Vacuum adsorption system of full-automatic board receiving machine |
| CN103818746A (en) * | 2014-02-24 | 2014-05-28 | 赵培福 | Full-automatic material feeding and collecting robot |
| CN111477585A (en) * | 2020-05-20 | 2020-07-31 | 中国华能集团有限公司 | Full-size battery piece group automatic adsorption transfer device and working method thereof |
| CN112786740A (en) * | 2021-02-26 | 2021-05-11 | 宁夏小牛自动化设备有限公司 | Method and device for removing solar cell strings to-be-removed cell pieces |
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Application publication date: 20120725 |