CN102607431A - High-precision continuous crack width scanner - Google Patents

High-precision continuous crack width scanner Download PDF

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Publication number
CN102607431A
CN102607431A CN2012100909496A CN201210090949A CN102607431A CN 102607431 A CN102607431 A CN 102607431A CN 2012100909496 A CN2012100909496 A CN 2012100909496A CN 201210090949 A CN201210090949 A CN 201210090949A CN 102607431 A CN102607431 A CN 102607431A
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China
Prior art keywords
array image
array
rotary encoder
camera
cable
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CN2012100909496A
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Chinese (zh)
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CN102607431B (en
Inventor
张全旭
陈卫红
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BEIJING ZBL SCIENCE AND TECHNOLOGY CO., LTD.
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Beijing Zhibolian Science Co Ltd
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Publication of CN102607431A publication Critical patent/CN102607431A/en
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Publication of CN102607431B publication Critical patent/CN102607431B/en
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  • Length Measuring Devices By Optical Means (AREA)

Abstract

The invention discloses a high-precision continuous crack width scanner, which comprises a host system, a path cable, a camera cable and an array image scanning device, wherein an image splicing software and a crack interpretation software are installed in the host system; the array image scanning device adopts a bidirectional structure with two rows of wheels, and a camera array arranged on the array image scanning device is connected with the host system by the camera cable; and a rotary encoder arranged on the array image scanning device is connected with the host system by the path cable. The high-precision continuous crack width scanner has the advantage that the technical problem of continuous scanning detection for cracks on the large-area concrete surface is effectively solved and has the characteristics that the testing speed is high, the working efficiency is high, the testing precision is high, and the stability is good, thereby greatly saving labor cost and time cost; in addition, the scanner is simple and convenient in operation, thereby having stronger practical value and practical significance.

Description

The continuous fracture width scanner of a kind of high precision
Technical field
The present invention relates to the continuous fracture width scanner of a kind of high precision, belong to the engineering Inspection Technique field.
Background technology
At present, in concrete structure engineering, the width of concrete surface crack and development form are important indicators of grade estimation; Concrete surface crack width observation at present generally has three kinds of traditional methods: first method is to adopt optics gap observation appearance; Principle of work is decided the multiple optical loupes for adopting, and has rule in the visual field, can tested fracture width be measured; It has led light source, can throw light on and not limited by ambient light tested crack; During use with optics gap observation appearance be placed on the crack directly over; Be adjacent to measured surface, eyes are adjacent to the eyepiece end and fracture width is surveyed are read, and the characteristics of this method are that equipment is simple, cheap; But shortcoming is to need artificial the survey to read; Once can only measure a fracture width value, work efficiency is lower, is not suitable for the workplace of large tracts of land crack scanning.Second method is to adopt closely fracture width visualizer; Principle of work is for adopting camera as graph capture device, camera directly be placed on tested crack directly over, through the tested crack of main frame screen viewing, through scale on the screen or the tested fracture width value of automatic interpretation functional measurement.The characteristics of this method are that the crack is surveyed and to be read conveniently, can graphics, but shortcoming also is once to measure a fracture width value, work efficiency is lower, is not suitable for the workplace of large tracts of land crack scanning equally.The 3rd method is to adopt remote fracture width visualizer; The method is that its principle of work is carried out IMAQ for adopting telephoto lens with remote object image-forming on camera for the concrete surface crack of observing high-altitudes such as bridge build designs; While calibration measurements distance, detection inclination angle; Proofread and correct through multistep, can the telemeasurement fracture width, length, the characteristics of this method are can the remote observation crack; But shortcoming is that measuring speed is slow, inefficiency, is not suitable for the workplace of large tracts of land crack scanning.
Summary of the invention
The object of the present invention is to provide a kind of continuous fracture width scanner of high precision that can overcome above-mentioned technical matters.
The present invention includes: the host computer system, path cable, camera cable, the array image scanister that are used for image mosaic and crack interpretation; Said array image scanister adopts two-way double wheel construction; Double four wheels that camera array one side is set on said array image scanister can be fitted with tested fracture faces fully; Guarantee that camera array keeps constant to the vertical range of tested fracture faces, to reach the stable purpose of scanning fast; Two wheels of a row of the bottom surface of said array image scanister can be fitted with the normal surface of tested fracture faces, move along straight line to guarantee the array image scanister; Be arranged on the motion conditions that rotary encoder on the array image scanister is used for real-time measuring wheel; Promptly measure the straight-line displacement information of array image scanister, and displacement information is controlled to carry out automatic shooting to tested crack surface image to host computer system through the path cable transmission.
The said camera array that is arranged on the array image scanister is connected through the camera cable with said host computer system; The said rotary encoder that is arranged on the array image scanister is connected through the path cable with said host computer system.
Said rotary encoder includes but not limited to following type: optical rotary encoder, electromagnetism rotary encoder, galvanically rotary encoder, capacitance-grid type rotary encoder etc.
Principle of work of the present invention is: on said array image scanister, camera array is set; The coordinate of camera array is carried out displacement measurement and carry out automatically a series of matrix images are obtained in the shooting control of tested crack surface image through being arranged on rotary encoder on the array image scanister; Image mosaic software by in the host computer system splices processing to matrix image, generates the crack high-definition image that covers sweep limit; By the crack interpretation software in the host computer system crack high-definition image is carried out Treatment Analysis again, interpretation analyzes information such as the position, trend, width in crack.
Advantage of the present invention is to have solved effectively the technical barrier that continuous sweep detects is carried out in the crack on large area concrete surface; Have that test speed is fast, high efficiency, measuring accuracy are high, the characteristics of good stability; Human cost and time cost have greatly been saved; And simple to operation, have stronger practical value and realistic meaning.
Description of drawings
Fig. 1 is the structural representation of array image scanister of the present invention.
Embodiment
Describe the present invention below in conjunction with accompanying drawing and embodiment.The present invention includes: the host computer system, path cable, camera cable, the array image scanister that are used for image mosaic and crack interpretation; Said array image scanister adopts two-way double wheel construction; The wheel 3 that one side of camera array 1 is set on said array image scanister can be fitted with tested fracture faces fully; Guarantee that camera array 1 keeps constant to the vertical range of tested fracture faces, to reach the stable purpose of scanning fast; One row's wheel 4 of the bottom surface of said array image scanister can be fitted with the normal surface of tested fracture faces, moves along straight line to guarantee said array image scanister; The rotary encoder 2 that is arranged on the array image scanister is used for real-time measuring wheel 3 and the motion conditions of taking turns 4; Promptly measure the straight-line displacement information of array image scanister, and displacement information is controlled to carry out automatic shooting to tested crack surface image to host computer system through the path cable transmission.
The said camera array 1 that is arranged on the array image scanister is connected through the camera cable with said host computer system; The said rotary encoder 2 that is arranged on the array image scanister is connected through the path cable with said host computer system.
Rotary encoder 2 includes but not limited to following type: optical rotary encoder, electromagnetism rotary encoder, galvanically rotary encoder, capacitance-grid type rotary encoder etc.
The above; Be merely embodiment of the present invention, but protection scope of the present invention is not limited thereto, any technician who is familiar with the present technique field is in scope disclosed by the invention; The variation that can expect easily or replacement all should be encompassed in the protection domain of claim of the present invention.

Claims (2)

1. the continuous fracture width scanner of high precision is characterized in that, comprising: the host computer system, path cable, camera cable, the array image scanister that are used for image mosaic and crack interpretation; Said array image scanister adopts two-way double wheel construction; Double four wheels that camera array one side is set on said array image scanister can be fitted with tested fracture faces fully; Two wheels of a row of the bottom surface of said array image scanister can be fitted with the normal surface of tested fracture faces, and the camera array that is arranged on the array image scanister is connected through the camera cable with said host computer system; The rotary encoder that is arranged on the array image scanister is connected through the path cable with said host computer system.
2. the continuous fracture width scanner of a kind of high precision according to claim 1 is characterized in that, said rotary encoder is one of optical rotary encoder, electromagnetism rotary encoder, galvanically rotary encoder, capacitance-grid type rotary encoder.
CN201210090949.6A 2012-03-30 2012-03-30 High-precision continuous crack width scanner Active CN102607431B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201210090949.6A CN102607431B (en) 2012-03-30 2012-03-30 High-precision continuous crack width scanner

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Application Number Priority Date Filing Date Title
CN201210090949.6A CN102607431B (en) 2012-03-30 2012-03-30 High-precision continuous crack width scanner

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CN102607431A true CN102607431A (en) 2012-07-25
CN102607431B CN102607431B (en) 2014-06-04

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113959387A (en) * 2021-11-24 2022-01-21 威海华菱光电股份有限公司 Crack measuring device

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004187220A (en) * 2002-12-06 2004-07-02 Keisoku Kensa Kk Camera angle-of-view adjustment method for crack inspection apparatus
CN2935138Y (en) * 2006-05-25 2007-08-15 武汉理工大学 Concrete test piece crack detecting device
CN202494432U (en) * 2012-03-30 2012-10-17 北京智博联科技有限公司 High precision continuous crack width scanner

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004187220A (en) * 2002-12-06 2004-07-02 Keisoku Kensa Kk Camera angle-of-view adjustment method for crack inspection apparatus
CN2935138Y (en) * 2006-05-25 2007-08-15 武汉理工大学 Concrete test piece crack detecting device
CN202494432U (en) * 2012-03-30 2012-10-17 北京智博联科技有限公司 High precision continuous crack width scanner

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113959387A (en) * 2021-11-24 2022-01-21 威海华菱光电股份有限公司 Crack measuring device

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Owner name: BEIJING ZBL SCIENCE AND TECHNOLOGY CO., LTD.

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Address after: 100055 Beijing city Xicheng District Street No. 26 Desheng Property Building No. 4 room 801

Patentee after: BEIJING ZBL SCIENCE AND TECHNOLOGY CO., LTD.

Address before: 100055 Beijing city Xicheng District Street No. 26 Desheng Property Building No. 4 room 801

Patentee before: Beijing ZhiBoLian Science Co., Ltd