CN102584055B - Smectite inorganic gel particles easy to disintegrate and disperse in water and preparation method of smectite inorganic gel particles - Google Patents

Smectite inorganic gel particles easy to disintegrate and disperse in water and preparation method of smectite inorganic gel particles Download PDF

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CN102584055B
CN102584055B CN 201210049082 CN201210049082A CN102584055B CN 102584055 B CN102584055 B CN 102584055B CN 201210049082 CN201210049082 CN 201210049082 CN 201210049082 A CN201210049082 A CN 201210049082A CN 102584055 B CN102584055 B CN 102584055B
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inorganic gel
smectite
smectite inorganic
water
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宋海明
李静静
林鸿福
叶秋杉
赵艳
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ZHEJIANG FENGHONG NEW MATERIAL CO Ltd
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Abstract

本发明涉及一种水中易崩解分散的蒙皂石无机凝胶颗粒及其制备方法,组分包括:按重量份,60~85份的蒙皂石无机凝胶初级品,5~10份的碱剂,5~10份的酸剂,5~15份的粘合剂以及0~5份的消泡剂。制备方法包括:(1)将蒙皂石无机凝胶初级品,碱剂,酸剂以及消泡剂混合均匀;(2)将粘合剂采用喷雾加入,再搅拌均匀,得混料;(3)将上述混料制成长条形、球形或不规则的颗粒;(4)将上述颗粒微波干燥,用防潮袋包装,即得。本发明防止对环境和生产操作人员造成危害,而且同时大幅提高产品的应用性能;制备方法简单,易于产业化。The invention relates to smectite inorganic gel particles which are easily disintegrated and dispersed in water and a preparation method thereof. The components include: 60-85 parts by weight of primary smectite inorganic gel, Alkaline agent, 5-10 parts of acid agent, 5-15 parts of binder and 0-5 parts of defoamer. The preparation method includes: (1) uniformly mixing the primary product of smectite inorganic gel, alkali agent, acid agent and defoamer; (2) adding the adhesive by spraying, and then stirring uniformly to obtain a mixture; (3) ) making the above mixture into strip-shaped, spherical or irregular granules; (4) drying the above granules in microwave and packing them in moisture-proof bags to obtain the product. The invention prevents harm to the environment and production operators, and at the same time greatly improves the application performance of the product; the preparation method is simple and easy for industrialization.

Description

一种水中易崩解分散的蒙皂石无机凝胶颗粒及其制备方法A kind of smectite inorganic gel particles that are easily disintegrated and dispersed in water and its preparation method

技术领域 technical field

本发明属于蒙皂石无机凝胶颗粒及其制备领域,特别涉及一种水中易崩解分散的蒙皂石无机凝胶颗粒及其制备方法。The invention belongs to the field of smectite inorganic gel particles and preparation thereof, in particular to smectite inorganic gel particles easily disintegrated and dispersed in water and a preparation method thereof.

背景技术 Background technique

蒙皂石无机凝胶是汉克托石或钠基蒙脱石类粘土矿物的精细化工产品,一般产品通常为颗粒很细的白色粉末,无味、无毒、无刺激性,不溶于水、乙醇和有机溶剂中。但浸水溶胀,在水溶液中较低固含量下就能分散形成高透明度、高粘度的性能均一的凝胶体。一般应用于化妆品、洗涤用品、涂料、油漆、日用化工品、锂电池、印染助剂、润滑剂、粘合剂、净化剂等领域用作增稠剂、触变剂、悬浮稳定剂、抗流挂剂,能提高相应产品质量、降低生产成本、增加经济效益。Smectite inorganic gel is a fine chemical product of hectorite or sodium montmorillonite clay minerals. The general product is usually a white powder with very fine particles, odorless, non-toxic, non-irritating, and insoluble in water and ethanol. and organic solvents. However, it swells when soaked in water, and can be dispersed to form a gel with high transparency and high viscosity and uniform performance at a low solid content in the aqueous solution. Generally used in cosmetics, detergents, coatings, paints, daily chemicals, lithium batteries, printing and dyeing auxiliaries, lubricants, adhesives, purifiers and other fields as thickeners, thixotropic agents, suspension stabilizers, anti-corrosion Hanging agent can improve the quality of corresponding products, reduce production costs and increase economic benefits.

目前,市售的蒙皂石无机凝胶产品通常为经超细粉碎的粒径小于75微米的粉体,产品在生产、运输、储存和使用过程中极易发生扬尘现象。如操作人员不加防护,吸入人体肺部后,再很难排出。如在肺泡组织内累积到一定数量就会对人体呼吸系统造成不可逆转的损害,即矽肺病,此类疾病是目前最严重、最普遍的职业病之一。主要原因是蒙皂石无机凝胶粉末中不可避免的含有颗粒极细的石英和方英石矿物。这两种物质已被医学界认定为导致人类矽肺病和肺癌的主要元凶,特别是方英石类矿物,由于结晶不完全,表面活性高,危害更大。因此,粉末状蒙皂石无机凝胶无论在生产、包装、运输和使用过程中只要发生扬尘,就可能会对人体造成潜在危害。At present, the commercially available smectite inorganic gel products are usually superfinely pulverized powders with a particle size of less than 75 microns, and the products are prone to dusting during production, transportation, storage and use. If the operator is not protected, it will be difficult to discharge after inhalation into the lungs of the human body. If it accumulates to a certain amount in the alveolar tissue, it will cause irreversible damage to the human respiratory system, that is, silicosis, which is one of the most serious and common occupational diseases at present. The main reason is that the smectite inorganic gel powder inevitably contains very fine quartz and cristobalite minerals. These two substances have been identified by the medical community as the main culprits of human silicosis and lung cancer, especially cristobalite minerals, which are more harmful due to incomplete crystallization and high surface activity. Therefore, as long as dust is generated during the production, packaging, transportation and use of powdered smectite inorganic gel, it may cause potential harm to the human body.

而如果将蒙皂石无机凝胶产品加工成的较粗的颗粒(粒径大于500微米),尽管可减少扬尘,但在使用过程中则需要较高转速的搅拌机并且花费较长时间才能打散,这会严重影响产品品质和使用效果,使用户难以接受。And if the smectite inorganic gel product is processed into coarser particles (particle size greater than 500 microns), although dust can be reduced, a mixer with a higher speed is required during use and it takes a long time to break up , which will seriously affect product quality and use effect, making it difficult for users to accept.

发明内容 Contents of the invention

本发明所要解决的技术问题是提供一种水中易崩解分散的蒙皂石无机凝胶颗粒及其制备方法,该蒙皂石无机凝胶颗粒防止对环境和生产操作人员造成危害,而且同时大幅提高产品的应用性能;制备方法简单,易于产业化。The technical problem to be solved by the present invention is to provide a kind of smectite inorganic gel particle which is easy to disintegrate and disperse in water and its preparation method. The application performance of the product is improved; the preparation method is simple and easy for industrialization.

本发明的一种水中易崩解分散的蒙皂石无机凝胶颗粒,其组分包括:按重量份,60~85份的蒙皂石无机凝胶初级品,5~10份的碱剂,5~10份的酸剂,5~15份的粘合剂以及0~5份的消泡剂。A kind of smectite inorganic gel particles that are easily disintegrated and dispersed in water of the present invention, its components include: by weight, 60-85 parts of smectite inorganic gel primary product, 5-10 parts of alkali agent, 5-10 parts of acid agent, 5-15 parts of binder and 0-5 parts of defoamer.

所述蒙皂石无机凝胶初级品为经烘干脱水尚未磨粉的汉克托石无机凝胶或钠基蒙脱石无机凝胶。The primary product of the smectite inorganic gel is dried and dehydrated Hankatorite inorganic gel or Na-based montmorillonite inorganic gel.

所述碱剂为碳酸钠、碳酸钙、碳酸钾、碳酸铵、碳酸氢钠、碳酸氢钙、碳酸氢钾或碳酸氢铵。The alkaline agent is sodium carbonate, calcium carbonate, potassium carbonate, ammonium carbonate, sodium bicarbonate, calcium bicarbonate, potassium bicarbonate or ammonium bicarbonate.

所述酸剂为柠檬酸、草酸、硬脂酸或苯甲酸。The acid agent is citric acid, oxalic acid, stearic acid or benzoic acid.

所述粘合剂为聚乙二醇、聚乙烯吡咯烷酮或聚乙烯醇。The binder is polyethylene glycol, polyvinylpyrrolidone or polyvinyl alcohol.

所述消泡剂为水性消泡剂P803或LT-201。The defoamer is water-based defoamer P803 or LT-201.

本发明的一种水中易崩解分散的蒙皂石无机凝胶颗粒的制备方法,包括:A method for preparing smectite inorganic gel particles that are easily disintegrated and dispersed in water of the present invention, comprising:

(1)按重量份,将60~85份的蒙皂石无机凝胶初级品,5~10份的碱剂,5~10份的酸剂以及0~5份的消泡剂混合均匀;(1) By weight, mix 60-85 parts of primary smectite inorganic gel, 5-10 parts of alkali agent, 5-10 parts of acid agent and 0-5 parts of defoamer;

(2)将5~15份的粘合剂采用喷雾加入,再搅拌均匀,得混料;(2) Add 5 to 15 parts of the adhesive by spraying, and then stir evenly to obtain a mixture;

(3)将上述混料制成长条形、球形或不规则的颗粒;(3) the above-mentioned mixture is made into elongated, spherical or irregular particles;

(4)将上述颗粒微波干燥,用防潮袋包装,即得。(4) Microwave-dry the above-mentioned granules and pack them in moisture-proof bags.

所述步骤(2)中采用定量喷雾加料器喷雾加入。In the step (2), a quantitative spray feeder is used to spray and add.

所述步骤(3)中采用螺杆挤出造粒机或滚筒造粒机或转盘造粒机制成颗粒。In the step (3), use a screw extrusion granulator, a drum granulator or a rotary disc granulator to make granules.

本发明是利用碳酸盐如碳酸钠和酸式碳酸盐与某些有机酸晶体在水溶液中反应,迅速放出大量二氧化碳气体使得颗粒迅速崩解的原理。The present invention utilizes the principle that carbonates such as sodium carbonate and acid carbonate react with certain organic acid crystals in aqueous solution to rapidly release a large amount of carbon dioxide gas so that the particles disintegrate rapidly.

有益效果Beneficial effect

(1)本发明的产品为颗粒状,在包装、运输和使用过程中不会发生扬尘,降低了对环境和生产操作人员的危害;(1) The product of the present invention is granular, and no dust will occur during packaging, transportation and use, which reduces the harm to the environment and production operators;

(2)本发明的颗粒状蒙皂石无机凝胶在水溶液中能迅速崩解,在较低转速的搅拌剪切下就能分散均匀,形成均一胶体,克服了传统产品使用过程中不易分散的缺点,既节约了能源又大大提高了产品品质;(2) The granular smectite inorganic gel of the present invention can disintegrate rapidly in an aqueous solution, and can be dispersed evenly under stirring and shearing at a lower rotating speed to form a homogeneous colloid, which overcomes the problem of being difficult to disperse during the use of traditional products Disadvantages, not only save energy but also greatly improve product quality;

(3)本发明的制备方法原理、工艺简单,易于产业化。(3) The principle and process of the preparation method of the present invention are simple and easy for industrialization.

具体实施方式 Detailed ways

下面结合具体实施例,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。Below in conjunction with specific embodiment, further illustrate the present invention. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the teachings of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.

实施例1Example 1

(1)原料:干燥未磨粉的钠基蒙脱石无机凝胶75份,碳酸氢钠10份,柠檬酸4份,聚乙二醇(分子量2000)10份,消泡剂P803 1份。(1) Raw materials: 75 parts of dry unmilled sodium montmorillonite inorganic gel, 10 parts of sodium bicarbonate, 4 parts of citric acid, 10 parts of polyethylene glycol (molecular weight 2000), 1 part of defoamer P803.

(2)钠基蒙脱石无机凝胶颗粒的制备:(2) Preparation of sodium montmorillonite inorganic gel particles:

将75份的钠基蒙脱石无机凝胶与10份碳酸氢钠、4份柠檬酸和1份消泡剂P803在混料机中混合30min,然后用定量喷雾加料器将10份聚乙二醇均匀喷洒如混合物料中,继续混合30min,经螺杆造粒机造粒后,网带式微波干燥机干燥,防潮袋包装,即可。Mix 75 parts of sodium montmorillonite inorganic gel with 10 parts of sodium bicarbonate, 4 parts of citric acid and 1 part of defoamer P803 in a mixer for 30 minutes, and then use a quantitative spray feeder to mix 10 parts of polyethylene glycol Spray the alcohol evenly into the mixture, continue to mix for 30 minutes, after granulation by a screw granulator, dry by a mesh belt microwave dryer, and pack in a moisture-proof bag.

将得到的钠基蒙脱石无机凝胶颗粒作为水性涂料的防沉触变剂使用,在投料过程中不再发生粉尘飞扬的现象,将配方量的颗粒蒙皂石无机凝胶产品加入后,在搅拌机以500转的转速搅拌下,颗粒在2min内迅速崩解,总计用时30min便分散形成了均一透明的凝胶,粘度较高,且静置7天后不分层,不析液。The obtained sodium-based montmorillonite inorganic gel particles are used as an anti-sedimentation thixotropic agent for water-based coatings, and the phenomenon of dust flying no longer occurs during the feeding process. After adding the granular smectite inorganic gel products of the formula amount, When the mixer was stirred at a speed of 500 rpm, the particles disintegrated rapidly within 2 minutes, and dispersed to form a uniform and transparent gel in a total of 30 minutes. The viscosity was high, and it did not separate after 7 days of standing.

实施例2Example 2

(1)原料:干燥未磨粉的汉克托石无机凝胶70份,碳酸钠10份,草酸5份,聚乙烯吡咯12份,消泡剂LT-201 3份。(1) Raw materials: 70 parts of dry unmilled Hanktorite inorganic gel, 10 parts of sodium carbonate, 5 parts of oxalic acid, 12 parts of polyvinylpyrrole, and 3 parts of defoamer LT-201.

(2)汉克托石无机凝胶颗粒的制备:(2) Preparation of Hanktolith inorganic gel particles:

将65份的汉克托石无机凝胶与10份碳酸钾、5份草酸和3份消泡剂LT-201在混料机中混合30min,然后用定量喷雾加料器将12份聚乙烯吡咯均匀喷洒如混合物料中,继续混合30min,经滚筒造粒机后,网带式微波干燥机干燥,防潮袋包装,即可。Mix 65 parts of Hanktorite inorganic gel with 10 parts of potassium carbonate, 5 parts of oxalic acid and 3 parts of defoamer LT-201 in a mixer for 30 minutes, and then use a quantitative spray feeder to uniformly mix 12 parts of polyvinylpyrrole Spray it into the mixed material, continue to mix for 30 minutes, after passing through the drum granulator, dry it with a mesh belt microwave dryer, and pack it in a moisture-proof bag.

将得到的汉克托石无机凝胶颗粒作为水性涂料的防沉触变剂使用,在投料过程中不再发生粉尘飞扬的现象,将配方量的颗粒蒙皂石无机凝胶产品加入后,在搅拌机以500转的转速搅拌下,颗粒在2min内迅速崩解,总计用时30min便分散形成了均一透明的凝胶,粘度较高,且静置7天后不分层,不析液。The obtained hankate stone inorganic gel particles are used as the anti-sedimentation thixotropic agent of water-based coatings, and the phenomenon of dust flying no longer occurs during the feeding process. After adding the granular smectite inorganic gel products of the formula amount, the When the mixer is stirred at a speed of 500 rpm, the particles disintegrate rapidly within 2 minutes, and it takes 30 minutes to disperse to form a uniform and transparent gel with high viscosity, and it will not separate after standing for 7 days.

实施例3Example 3

(1)原料:干燥未磨粉的钠基蒙脱石无机凝胶77份,碳酸氢铵7份,苯甲酸7份,聚乙烯醇8份,消泡剂P803 1份。(1) Raw materials: 77 parts of dry unmilled sodium montmorillonite inorganic gel, 7 parts of ammonium bicarbonate, 7 parts of benzoic acid, 8 parts of polyvinyl alcohol, and 1 part of defoamer P803.

(2)钠基蒙脱石无机凝胶颗粒的制备:(2) Preparation of sodium montmorillonite inorganic gel particles:

将77份的钠基蒙脱石无机凝胶与7份碳酸氢铵、7份苯甲酸和1份消泡剂P803在混料机中混合30min,然后用定量喷雾加料器将8份聚乙烯醇均匀喷洒如混合物料中,继续混合30min,经转盘造粒机造粒后,网带式微波干燥机干燥,防潮袋包装,即可。Mix 77 parts of sodium montmorillonite inorganic gel with 7 parts of ammonium bicarbonate, 7 parts of benzoic acid and 1 part of defoamer P803 in a mixer for 30 minutes, then use a quantitative spray feeder to mix 8 parts of polyvinyl alcohol Spray evenly into the mixed material, continue to mix for 30 minutes, after being granulated by a rotary granulator, dry in a mesh belt microwave dryer, and pack in a moisture-proof bag.

将得到的钠基蒙脱石无机凝胶颗粒作为水性涂料的防沉触变剂使用,在投料过程中不再发生粉尘飞扬的现象,将配方量的颗粒蒙皂石无机凝胶产品加入后,在搅拌机以500转的转速搅拌下,颗粒在2min内迅速崩解,总计用时30min便分散形成了均一透明的凝胶,粘度较高,且静置7天后不分层,不析液。The obtained sodium-based montmorillonite inorganic gel particles are used as an anti-sedimentation thixotropic agent for water-based coatings, and the phenomenon of dust flying no longer occurs during the feeding process. After adding the granular smectite inorganic gel products of the formula amount, When the mixer was stirred at a speed of 500 rpm, the particles disintegrated rapidly within 2 minutes, and dispersed to form a uniform and transparent gel in a total of 30 minutes. The viscosity was high, and it did not separate after 7 days of standing.

Claims (4)

1.一种水中易崩解分散的蒙皂石无机凝胶颗粒,其组分包括:按重量份,60~85份的蒙皂石无机凝胶初级品,5~10份的碱剂,5~10份的酸剂,5~15份的粘合剂以及0~5份的消泡剂;其中,蒙皂石无机凝胶初级品为经烘干脱水尚未磨粉的汉克托石无机凝胶或钠基蒙脱石无机凝胶;碱剂为碳酸钠、碳酸钙、碳酸钾、碳酸铵、碳酸氢钠、碳酸氢钙、碳酸氢钾或碳酸氢铵;酸剂为柠檬酸、草酸、硬脂酸或苯甲酸;粘合剂为聚乙二醇、聚乙烯吡咯烷酮或聚乙烯醇;消泡剂为水性消泡剂P803或LT-201。1. a smectite inorganic gel particle that is easily disintegrated and dispersed in water, its components include: by weight, 60 to 85 parts of the smectite inorganic gel primary product, 5 to 10 parts of alkali agent, 5 parts ~10 parts of acid agent, 5~15 parts of binder and 0~5 parts of defoamer; wherein, the primary product of smectite inorganic gel is dried and dehydrated and not pulverized hankotolite inorganic gel gum or sodium montmorillonite inorganic gel; alkali agent is sodium carbonate, calcium carbonate, potassium carbonate, ammonium carbonate, sodium bicarbonate, calcium bicarbonate, potassium bicarbonate or ammonium bicarbonate; acid agent is citric acid, oxalic acid, Stearic acid or benzoic acid; binder is polyethylene glycol, polyvinylpyrrolidone or polyvinyl alcohol; defoamer is water-based defoamer P803 or LT-201. 2.一种如权利要求1所述的水中易崩解分散的蒙皂石无机凝胶颗粒的制备方法,包括:2. a kind of preparation method of the smectite inorganic gel particle that is easily disintegrated and dispersed in water as claimed in claim 1, comprising: (1)按重量份,将60~85份的蒙皂石无机凝胶初级品,5~10份的碱剂,5~10份的酸剂以及0~5份的消泡剂混合均匀;(1) Mix 60-85 parts of primary smectite inorganic gel, 5-10 parts of alkali agent, 5-10 parts of acid agent and 0-5 parts of defoamer in parts by weight; (2)将5~15份的粘合剂采用喷雾加入,再搅拌均匀,得混料;(2) Add 5 to 15 parts of adhesive by spraying, and then stir evenly to obtain a mixture; (3)将上述混料制成长条形、球形或不规则的颗粒;(3) Make the above mixture into long, spherical or irregular particles; (4)将上述颗粒微波干燥,用防潮袋包装,即得。(4) Microwave-dry the above granules and pack them in moisture-proof bags. 3.根据权利要求2所述的一种水中易崩解分散的蒙皂石无机凝胶颗粒的制备方法,其特征在于:所述步骤(2)中采用定量喷雾加料器喷雾加入。3. The method for preparing smectite inorganic gel particles that are easily disintegrated and dispersed in water according to claim 2, characterized in that: in the step (2), a quantitative spray feeder is used to spray and add. 4.根据权利要求2所述的一种水中易崩解分散的蒙皂石无机凝胶颗粒的制备方法,其特征在于:所述步骤(3)中采用螺杆挤出造粒机或滚筒造粒机或转盘造粒机制成颗粒。4. A method for preparing smectite inorganic gel particles that are easily disintegrated and dispersed in water according to claim 2, characterized in that: in the step (3), a screw extrusion granulator or a drum granulator is used Granulator or rotary disc granulator to make granules.
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