CN102582872B - Full-automatic double-head metering, filling and vacuum packaging all-in-one machine - Google Patents

Full-automatic double-head metering, filling and vacuum packaging all-in-one machine Download PDF

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CN102582872B
CN102582872B CN201210058004.6A CN201210058004A CN102582872B CN 102582872 B CN102582872 B CN 102582872B CN 201210058004 A CN201210058004 A CN 201210058004A CN 102582872 B CN102582872 B CN 102582872B
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full
machine
rotating disk
automatic
filling
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CN102582872A (en
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郑友林
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Chengdu Haike Mechanical Equipment Manufacturing Co Ltd
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Chengdu Haike Mechanical Equipment Manufacturing Co Ltd
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Abstract

The invention discloses a full-automatic double-head metering, filling and vacuum packaging all-in-one machine, which comprises a full-automatic double-head filling machine, a full-automatic bag-making machine and a full-automatic vacuum packaging machine, wherein a discharge end of the full-automatic double-head filling machine corresponds to a bag-making section of the full-automatic bag-making machine, an output end of the full-automatic bag-making machine corresponds to an input end of the full-automatic vacuum packaging machine. The all-in-one machine of the invention realizes continuous production of filling, bagging, and vacuum packaging of the materials, changes the mode of production of existing automation equipment which is manually operated or has only independent steps, forms fully mechanical and automatic mode of production line, realizes technological requirements of the continuous production of products, significantly saves labor, material resources and financial resources, and is high in work efficiency.

Description

A kind of full-automatic double-ended metering filling vacuum packaging all-in-one machine
Technical field
The present invention relates to food processing technology field, particularly a kind of full-automatic double-ended metering filling vacuum packaging all-in-one machine.
Background technology
In the fields such as food processing, the filling and packing of material is very common step, and the many employings of traditional mode are manually carried out filling, then hand-filling, and its labour intensity is large, and production efficiency is low, and sanitary conditions cannot be guaranteed.Although have at present for automated production equipment filling or packing, but single equipment can not be realized the technological requirement that product continous way is produced, it still needs manually to carry out complementary operation, therefore, although the existing mode of production increases to a certain extent before, but, still there is in process of production corresponding problem.
Summary of the invention
Goal of the invention of the present invention is, for the problem of above-mentioned existence, provides a kind of technological requirement that product continous way is produced that realizes, and greatly saves human and material resources, financial resources, and the high full-automatic double-ended metering filling vacuum packaging all-in-one machine of work efficiency.
Technical scheme of the present invention is achieved in that a kind of full-automatic double-ended metering filling vacuum packaging all-in-one machine, it is characterized in that: comprise Full-automatic double-end filling machine, full automatic bag-making machine and full-automatic vacuum packaging machine, the discharge end of described Full-automatic double-end filling machine is corresponding with the bag section of full automatic bag-making machine, and the mouth of described full automatic bag-making machine is corresponding with the input end of full-automatic vacuum packaging machine;
Described Full-automatic double-end filling machine comprises frame, in described frame, be provided with two groups of separate filling mechanisms, described filling mechanism comprises storage bin hopper and discharging mechanism, below described storage bin hopper, be provided with the rotating disk A that is driven rotation by drive motor, on described rotating disk A, be provided with some through holes corresponding with storage bin hopper discharge end, below described rotating disk A, through hole corresponding position is provided with storing metering cylinder, below described storing metering cylinder, be provided with fixed base plate, on described fixed base plate, be provided with the discharging opening corresponding with storing metering cylinder, above described rotating disk A, discharging opening corresponding position is provided with cutting agency, the cutting agency of the discharging opening of described two groups of filling mechanisms and two groups of filling mechanisms is respectively on same level straight line, described cutting agency is synchronization action under the control of control mechanism.
Full-automatic double-ended metering filling vacuum packaging all-in-one machine of the present invention, it is provided with holding pad in described rotating disk A upper surface, described holding pad is connected with the control hand wheel being arranged on support, on described holding pad, be respectively arranged with and through hole on rotating disk A and the hole corresponding with fixed base plate top discharge mouth, and holding pad upper surface corresponding with storage bin hopper discharge end, the hole on described holding pad and storage bin hopper lower end surface fit tightly.
Full-automatic double-ended metering filling vacuum packaging all-in-one machine of the present invention, it is provided with the cutting ferrule being connected with described rotating disk A by fast assembly and disassembly mechanism in described rotating disk A lower surface, described storing metering cylinder and cutting ferrule socket, described fast assembly and disassembly mechanism comprises rotating disk A below, on at least two fixing screws of bore periphery and described cutting ferrule with the rapid card access slot of fixing screw corresponding matching, described rapid card access slot is comprised of knock hole and clamping chute, described knock hole mates with fixing screw, the aperture of described clamping chute is less than the aperture of knock hole, described clamping chute extends by rotating contrary direction with knock hole connection end to cutting ferrule, there is certain interval the positioning head of described fixing screw and rotating disk A lower surface, the chuck of described cutting ferrule and described free-running fit, and described rapid card access slot is arranged on chuck, described fixing screw is evenly distributed on bore periphery, same circumference centered by the axle center of corresponding through hole.
Full-automatic double-ended metering filling vacuum packaging all-in-one machine of the present invention, described in it, discharging mechanism comprises the discharging drive motor being arranged in frame and the discharging screw rod being connected with discharging drive motor clutch end, and described discharging screw rod bottom is placed in storage bin hopper; Described discharging screw rod comprises transmission shaft, screw shaft and fixed cover, described transmission shaft upper end is connected with discharging drive motor clutch end, its lower end and screw shaft upper end is detachable is connected together, described screw shaft for match with storage bin hopper shape, diminishing spiral fashion from top to bottom, described fixed cover is socketed in the connecting portion of transmission shaft and screw shaft, in described transmission shaft bottom, be provided with clamping projection, on described fixed cover, be provided with the draw-in groove coordinating with clamping projection.
Full-automatic double-ended metering filling vacuum packaging all-in-one machine of the present invention, described in it, transmission shaft lower end and screw shaft upper end are respectively the semi-cylindrical in configuration cooperatively interacting, in the semi-cylindrical in configuration of described transmission shaft lower end, be provided with locating convex block, in the semi-cylindrical in configuration of described screw shaft upper end, be provided with the positioning through hole coordinating with described locating convex block; Described draw-in groove is similar J-shaped, and its initiating terminal is by fixed cover upper surface to downward-extension, and end is placed on fixed cover.
Full-automatic double-ended metering filling vacuum packaging all-in-one machine of the present invention, described in it, full-automatic vacuum packaging machine comprises vacuum packing machine frame, symmetrical open end two vacuum chambers in opposite directions that are provided with in described vacuum packing machine frame, described vacuum chamber is communicated with vacuum line generation systems respectively by pipeline, between described two vacuum chambers, be provided with shifting board, described shifting board is moved and is formed confined space with corresponding vacuum chamber respectively by the driver train being arranged in vacuum packing machine frame between two vacuum chambers, on shifting board corresponding to described two vacuum chambers, both sides are respectively arranged with transmitting device and are arranged on the heat-seal mechanism above transmitting device, feed inlet end at described transmitting device is provided with for controlling the manipulator of transmitting device charging.
Full-automatic double-ended metering filling vacuum packaging all-in-one machine of the present invention, described in it, transmitting device comprises two belt conveyor that corresponding, synchronous backward rotates mutually, described belt conveyor is socketed in respectively on corresponding drive wheel and flower wheel, described drive wheel is connected with synchronous drive mechanism, and described flower wheel is connected with manipulator.
Full-automatic double-ended metering filling vacuum packaging all-in-one machine of the present invention, described in it, manipulator comprises base assembly, two symmetrical mechanical arm A, B, rotating disk B and rotary drive mechanism, described two symmetrical mechanical arm A, B rear end respectively be arranged on base assembly be fixed seat hinged, its front end respectively with each self-corresponding connecting rod A, B one end is hinged, described connecting rod A, the other end of B and rotating disk B are hinged, described rotating disk B is fixed on base assembly by bearing seat, the rotating shaft of described rotating disk B is connected with rotary drive mechanism, described two symmetrical mechanical arm A, B connects with corresponding described flower wheel respectively by attaching parts,
Described rotary drive mechanism comprises driving cylinder that tail end is hinged with journal stirrup is installed and the hinged connecting rod C in piston rod end of one end and described driving cylinder, the other end of described connecting rod C is fixedly connected with the rotating shaft of rotating disk B, and the rotation of the rotating shaft of described rotary drive mechanism drive rotating disk B in same direction can not surpass a circle.
Full-automatic double-ended metering filling vacuum packaging all-in-one machine of the present invention, active transmission synchronizing wheel and two groups of driven synchronizing wheels that described in it, synchronous drive mechanism comprises adapter plate and is distributed in described adapter plate upper surface, in described adapter plate lower surface, be fixed with servomotor, the power take-off shaft of described servomotor drives and is connected with described active transmission synchronizing wheel through adapter plate, described driven synchronizing wheel is fixedly connected with corresponding transmission shaft one end respectively, the other end of described transmission shaft is fixedly connected with through the adapter plate drive wheel corresponding with being placed in adapter plate lower surface, described transmission shaft is arranged on adapter plate by bearing, on described active transmission synchronizing wheel and two groups of driven synchronizing wheels, be wound with synchronous belt, described synchronous belt is double cog synchronous belt, on described active transmission synchronizing wheel and driven synchronizing wheel excircle, be provided with the tooth coordinating with double cog synchronous belt, described double cog synchronous belt on two groups of driven synchronizing wheels is S-type, part around the driven synchronizing wheel that double cog synchronous belt covers on two groups of driven synchronizing wheels is contrary.
Full-automatic double-ended metering filling vacuum packaging all-in-one machine of the present invention, the heat seal bar that described in it, heat-seal mechanism comprises silica gel strip and is electrically connected to heating transformer, described heat seal bar is fixedly connected with the support guide rod that is connected to the bracing frame on shifting board by fixed mounting, described silica gel strip is by seat and the support guide rod sliding block joint of bracing frame of being slidably installed, at described fixed mounting and be slidably installed and be provided with elastomeric element between seat, on described shifting board, silica gel strip corresponding part is provided with groove, in described groove, be provided with air bag, described air bag withstands on silica gel strip under inflated condition.
The present invention has realized the continous way filling, that enter bag, vacuum packaging step of material and has produced, change existing manual operation or only had the production model of the automation equipment of independent process, form the manufacturing line pattern of complete mechanical automation, realized the technological requirement that product continous way is produced, greatly save human and material resources, financial resources, and work efficiency is high.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of Full-automatic double-end filling machine in the present invention.
Fig. 3 is the front view of Fig. 2
Fig. 4 is the birds-eye view of Fig. 2.
Fig. 5 and Fig. 6 are the structural representations of Full-automatic double-end filling machine turntable A.
Fig. 7 and Fig. 8 are the structural representations of cutting ferrule in Full-automatic double-end filling machine.
Fig. 9, Figure 10 and Figure 11 are the structural representations of discharging screw rod in Full-automatic double-end filling machine.
Figure 12 is the structural representation of full-automatic vacuum packaging machine in the present invention.
Figure 13 is A portion enlarged drawing in Figure 12.
Figure 14 is B portion enlarged drawing in Figure 12.
Figure 15 is C portion enlarged drawing in Figure 12.
Figure 16 is the structural representation of manipulator in full-automatic vacuum packaging machine.
Figure 17 be manipulator under closure state, the location arrangements figure of hinge-point between mechanical arm A, B and connecting rod A, B and rotating disk B three.
Figure 18 is the front view of Figure 16.
Figure 19 is the lateral plan of Figure 16.
Figure 20 is the structural representation of synchronous drive mechanism in full-automatic vacuum packaging machine.
Figure 21 is the birds-eye view of Figure 20.
Figure 22 is the structural representation of vacuum line generation systems in full-automatic vacuum packaging machine.
Mark in figure: 1 is Full-automatic double-end filling machine, 2 is full automatic bag-making machine, 3 is full-automatic vacuum packaging machine, 4 is frame, 5 is storage bin hopper, 6 is drive motor, 7 is rotating disk A, 8 is through hole, 9 is storing metering cylinder, 10 is fixed base plate, 11 is discharging opening, 12 is holding pad, 13 is support, 14 is control hand wheel, 15 is cutting ferrule, 16 is fixing screw, 17 is rapid card access slot, 17a is knock hole, 17b is clamping chute, 18 is positioning head, 19 is chuck, 20 is discharging drive motor, 21 is discharging screw rod, 22 is transmission shaft, 23 is S. A., 24 is fixed cover, 25 is clamping projection, 26 is draw-in groove, 27 is locating convex block, 28 is positioning through hole, 29 is vacuum packing machine frame, 30 is vacuum chamber, 31 is pipeline, 32 is shifting board, 33 is manipulator, 33a is mechanical arm A, 33b is mechanical arm B, 34 is belt conveyor, 35 is drive wheel, 36 is flower wheel, 37 is synchronous drive mechanism, 38 is rotating disk B, 39 for being fixed seat, 40a is connecting rod A, 40b is connecting rod B, 41 bearing seats, 42 is attaching parts, 43 for installing journal stirrup, 44 for driving cylinder, 45 is piston rod, 46 is connecting rod C, 47 is adapter plate, 48 is active transmission synchronizing wheel, 49 is driven synchronizing wheel, 50 is servomotor, 51 is power take-off shaft, 52 is transmission shaft, 53 is synchronous belt, 54 is silica gel strip, 55 is heat seal bar, 56 is fixed mounting, 57 is bracing frame, 58 is support guide rod, 59 is the seat that is slidably installed, 60 is blanking cylinder, 61 is puddler, 62 drive cylinder for stirring, 63 is outgate, 64 is positioning section, 65 is socket section, 66 is hinge-point a, 67 is hinge-point b, 68 is hinge-point c, 69 is hinge-point d, 70 is tensioning synchronizing wheel, 71 is tensioning shaft, 72 is moving sliding sleeve, 73 is screw rod, 74 is slide rail, 75 for supporting slide, 76 is idling roller, 77 is support bar, 78 is support roller bar, 79 is vacuum pump, 80 is control cock, 81 is bearing A, 82 is bearing B.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is described in detail.
In order to make object of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
As shown in Figure 1, a kind of full-automatic double-ended metering filling vacuum packaging all-in-one machine, comprise Full-automatic double-end filling machine 1, full automatic bag-making machine 2 and full-automatic vacuum packaging machine 3, the discharge end of described Full-automatic double-end filling machine 1 is corresponding with the bag section of full automatic bag-making machine 2, and the mouth of described full automatic bag-making machine 2 is corresponding with the input end of full-automatic vacuum packaging machine 3.
As Fig. 2, shown in 3 and 4, described Full-automatic double-end filling machine 1, comprise frame 4, in described frame 4, be provided with two groups of separate filling mechanisms, described filling mechanism comprises storage bin hopper 5 and discharging mechanism, below described storage bin hopper 5, be provided with the rotating disk A7 that is driven rotation by drive motor 6, on described rotating disk A7, be provided with some through holes 8 corresponding with storage bin hopper 5 discharge ends, below described rotating disk A7, through hole 8 corresponding positions are provided with storing metering cylinder 9, below described storing metering cylinder 9, be provided with fixed base plate 10, on described fixed base plate 10, be provided with the discharging opening corresponding with storing metering cylinder 9 11, above described rotating disk A7, discharging opening 11 corresponding positions are provided with cutting agency, the discharging opening 11 of described two groups of filling mechanisms is on same level straight line.
Wherein, in described rotating disk A7 upper surface, be provided with holding pad 12, described holding pad 12 is connected with the control hand wheel 14 being arranged on support 13, on described holding pad 12, be respectively arranged with and through hole 8 on rotating disk A7 and the hole corresponding with fixed base plate 10 top discharge mouths 11, and holding pad 12 upper surfaces corresponding with storage bin hopper 5 discharge ends, hole on described holding pad 12 and storage bin hopper 5 lower end surfaces fit tightly, and occur leaking material phenomenon when preventing discharging.
Described discharging mechanism comprises the discharging drive motor 20 being arranged in frame 4 and the discharging screw rod 21 being connected with discharging drive motor 20 clutch ends, and described discharging screw rod 21 bottoms are placed in storage bin hopper 5; Described cutting agency comprises blanking cylinder 60 and is connected to the lower stub bar on the piston rod of blanking cylinder 60, and the cutting agency of described two groups of filling mechanisms is synchronization action on same level straight line and under the control of control mechanism; In described storage bin hopper 5, be provided with puddler 61, described puddler 61 upper ends be arranged on frame 4 on stir drive motor 62 and be connected by chain drive; Described two groups of filling mechanisms are integrated in a frame 4, and on described fixed base plate 10, corresponding every group of filling mechanism is provided with liquid spill-way 63.
Wherein, this bottle placer also comprises fluid infusion mechanism, described fluid infusion mechanism comprises fluid infusion case and the corresponding fluid infusion head that is arranged on discharging opening 11 places being arranged in frame 4, described fluid infusion head is communicated with fluid infusion case by combinaing valve body, wherein said combinaing valve body is the disclosed structure of Chinese utility model patent ZL201020223164.8, in each filling, fluid infusion mechanism can complete quantitative liquid replenishing function.
As illustrated in Figures 5 and 6, in described rotating disk A7 lower surface, be provided with the cutting ferrule 15 being connected with described rotating disk A7 by fast assembly and disassembly mechanism, described storing metering cylinder 9 and cutting ferrule 15 sockets, described fast assembly and disassembly mechanism comprises on two fixing screws 16 of rotating disk A7 below, through hole 8 peripheries and described cutting ferrule 15 and the rapid card access slot 17 of fixing screw 16 corresponding matching, and described fixing screw 16 is evenly distributed on through hole 8 peripheries, same circumference centered by the axle center of corresponding through hole 8; There is certain interval positioning head 18 and the rotating disk A7 lower surface of described fixing screw 16, chuck 19 and the described free-running fit of described cutting ferrule 15, described rapid card access slot 17 is arranged on chuck 19, the positioning section 64 of described cutting ferrule 15 is corresponding with through hole 8, the socket section 65 of cutting ferrule 15 and 9 sockets of storing metering cylinder, according to the filling situation of reality, storing metering cylinder can be with respect to the mobile in the axial direction adjustment of cutting ferrule.
As shown in FIG. 7 and 8, described rapid card access slot 17 is comprised of knock hole 17a and clamping chute 17b, described knock hole 17a mates with fixing screw 16, the aperture of described clamping chute 17b is less than the aperture of knock hole 17a, and described clamping chute 17b extends to the contrary direction of cutting ferrule 15 rotations by being communicated with end with knock hole 17a.
During assembling, after the knock hole of rapid card access slot on cutting ferrule is aimed at fixing screw and buckled, rotate cutting ferrule, fixing screw is moved along clamping chute, complete the quick assembling of cutting ferrule and rotating disk A, otherwise dismantle.
To sum up, rotating disk A and cutting ferrule can be assembled together by fast speed by structure design, and storing metering cylinder is socketed on cutting ferrule, make like this its assembling simple, dismounting is simultaneously also very convenient, and by adjusting, the position of storing metering cylinder and cutting ferrule can also adjust storing number.
As Fig. 9, shown in 10 and 11, described discharging screw rod 21 comprises transmission shaft 22, screw shaft 23 and fixed cover 24, described transmission shaft 22 upper ends are connected with discharging drive motor 21 clutch ends, described transmission shaft 22 lower ends and screw shaft 23 upper ends are respectively the semi-cylindrical in configuration cooperatively interacting, in the semi-cylindrical in configuration of described transmission shaft 22 lower ends, be provided with locating convex block 27, in the semi-cylindrical in configuration of described screw shaft 23 upper ends, be provided with the positioning through hole 28 coordinating with described locating convex block 27, by coordinating of locating convex block and positioning through hole, detachable being connected together in described transmission shaft 22 lower ends and screw shaft 23 upper ends, described screw shaft 22 is to match with storage bin hopper 5 shapes, diminishing spiral fashion from top to bottom, wherein, described fixed cover 24 is socketed in the connecting portion of transmission shaft 22 and screw shaft 23, in described transmission shaft 22 bottoms, be provided with clamping projection 25, on described fixed cover 24, be provided with the draw-in groove 26 coordinating with clamping projection 25, described draw-in groove 26 is similar J-shaped, its initiating terminal is by fixed cover 24 upper surfaces to downward-extension, and end is placed on fixed cover 24.
As shown in figure 10, before transmission shaft is connected with screw shaft, first fixed cover is enclosed within to screw shaft top, then transmission shaft and screw shaft are connected together, the fixed cover that moves up, the clamping projection that makes transmission shaft bottom is entered by the initiating terminal of draw-in groove, along draw-in groove, offer that track moves on fixed cover, the end of draw-in groove, like this, due to the setting of fixed cover, make the transmission shaft and stable the connecting as one of screw shaft that are simply connected together.Secondly, on fixed cover, be also provided with locking hole, by the setting of lock screw, can strengthen the fixation of fixed cover to transmission shaft and screw shaft connecting portion.
As shown in figure 12, described full-automatic vacuum packaging machine comprises vacuum packing machine frame 29, symmetrical open end two vacuum chambers 30 in opposite directions that are provided with in described vacuum packing machine frame 29, described vacuum chamber 30 is communicated with vacuum line generation systems respectively by pipeline 31, between described two vacuum chambers 30, be provided with shifting board 32, described shifting board 32 is moved and is formed confined space with corresponding vacuum chamber 30 respectively by the driver train being arranged in vacuum packing machine frame 29 between two vacuum chambers 30, on the shifting board 32 of described two vacuum chamber 30 correspondences, both sides are respectively arranged with transmitting device and are arranged on the heat-seal mechanism above transmitting device, feed inlet end at described transmitting device is provided with for controlling the manipulator 33 of transmitting device charging.
As shown in figure 22, described vacuum line generation systems comprises vacuum pump 79, described vacuum pump 79 is communicated with two vacuum chambers 30 respectively by pipeline, on the pipeline of described connection vacuum pump 79 and vacuum chamber 30, is respectively arranged with control cock 80, and described control cock 80 is Pneumatic three-way ball valve.When work, a Pneumatic three-way ball valve is when open mode therein, and another Pneumatic three-way ball valve is in closed condition.Vacuum line generation systems by a vacuum pump respectively with two vacuum chamber, on the pipeline of vacuum pump connection vacuum chamber, be respectively arranged with Pneumatic three-way ball valve, thereby guarantee another pipeline that vacuum pump is communicated with vacuum pump when one of them vacuum chamber is vacuumized under Pneumatic three-way ball valve is controlled in closed condition, the requirement alternately vacuumizing to meet two vacuum chambers.
Wherein, described driver train comprises and is connected to the moving sliding sleeve 72 of shifting board 32 lower ends and drives with drive motor the screw rod 73 be connected, described moving sliding sleeve 72 is socketed on screw rod 73 and screw thread fit with it, below described shifting board 32, driver train both sides are provided with support guide mechanism, described support guide mechanism comprises the slide rail 74 being arranged in vacuum packing machine frame 29 and is slidably disposed on the support slide 75 on slide rail 74, and described support slide 75 is connected to shifting board 32 lower surfaces.
As shown in Figure 13 and 14, described transmitting device comprises two belt conveyor 34 that corresponding, synchronous backward rotates mutually, described belt conveyor 34 is socketed in respectively on corresponding drive wheel 35 and flower wheel 36, described drive wheel 35 is connected with synchronous drive mechanism 37, described flower wheel 36 is connected with manipulator 33, wherein flower wheel is positioned at inlet point one end, and drive wheel is positioned at discharging opening one end.
In described two belt conveyor 34 inner sides, the corresponding place of adjacent two transmission ends faces is respectively arranged with some idling rollers 76, described idling roller 76 is arranged on the support bar 77 being connected with vacuum packing machine frame 29, below described transmitting device, be provided with support roller bar 78, described support roller bar 78 can be according to the size of packaging bag, regulates the distance between the belt conveyor 34 of itself and transmitting device by the regulating mechanism being attached thereto.The setting of belt conveyor place idling roller makes the transmission of food bag between two belt conveyor more stable, the support roller bar of transmitting device below can also be played a supporting role to the food bag between two belt conveyor, prevents the problem that food bag falls down in transport process completely.
As Figure 16, shown in 18 and 19, described manipulator 33 comprises base assembly, two symmetrical mechanical arm A33a, B33b, rotating disk B38 and rotary drive mechanism, described base assembly is comprised of bearing A81 and bearing B82, described bearing A81 and bearing B82 are connected by screw and are integrated, in described bearing A81 upper surface, be fixedly installed and be fixed seat 39, the described seat that is fixed is concave shape with the cross section at mechanical arm point of connection place, described two symmetrical mechanical arm A33a, B33b rear end is inserted respectively and is fixed in seat by bolt with to be fixed seat 39 hinged, described rotating disk B38 is fixed on bearing B82 by bearing seat 41, the rotating shaft of described rotating disk B38 is connected with rotary drive mechanism, described two symmetrical mechanical arm A33a, B33b connects with corresponding described flower wheel 36 respectively by attaching parts 42, so that be socketed in belt conveyor on flower wheel 36 opening or closedly doing identical action with mechanical arm, to meet corresponding processing needs.
As shown in figure 17, described two symmetrical mechanical arm A33a, B33b front end are hinged with each self-corresponding connecting rod A40a, B40b one end respectively, the other end and the rotating disk B38 upper surface of described connecting rod A40a, B40b are hinged, under the state of described two symmetrical mechanical arm closures, the line of the hinge-point d69 of the hinge-point c68 of the hinge-point b67 of the hinge-point a66 of described connecting rod A40a and mechanical arm A33a, connecting rod A40a and rotating disk B38, connecting rod B40b and rotating disk B38 and connecting rod B40b and mechanical arm B33b is similar Z-shaped.
Wherein, the hinge-point c68 of the hinge-point b67 of described connecting rod A40a and rotating disk B38, connecting rod B40b and rotating disk B38 and the axial centre point of rotating disk B38 are on same straight line, the hinge-point d69 of the hinge-point a66 of described connecting rod A40a and mechanical arm A33a, connecting rod B40b and mechanical arm B33b and the axial centre point of rotating disk B38 also on same straight line, the hinge-point c68 of the hinge-point b67 of described connecting rod A40a and rotating disk B38 and connecting rod B40b and rotating disk B38 centered by the axis of rotating disk B38, be symmetrically distributed in the marginal portion of rotating disk B38.Under the state opening at described two symmetrical mechanical arms, the axial centre of described hinge-point a66, hinge-point b67, rotating disk B38, hinge-point c68 and hinge-point d69 are on same straight line.
Wherein, described rotary drive mechanism comprises driving cylinder 44 that tail end is hinged with journal stirrup 43 is installed and the hinged connecting rod C46 in piston rod 45 ends of one end and described driving cylinder 44, the other end of described connecting rod C46 is fixedly connected with the rotating shaft of rotating disk B38, and described rotary drive mechanism drives rotating shaft rotation of (cw or conter clockwise) in same direction of rotating disk B38 can not surpass a circle.
The principle of work of this manipulator: be the constitution diagram of manipulator closure as shown in figure 16, now as shown in figure 17, in this embodiment, hinge-point b and hinge-point c are at level attitude.First control and drive cylinder to stretch out piston rod, connecting rod C is rotated around the rotating shaft point of connection of connecting rod C and rotating disk B, due to connecting rod C with the rotating shaft of rotating disk B for being fixedly connected with, the rotating shaft of rotating disk B rotates counterclockwise under the drive of connecting rod C, then rotating shaft drives rotating disk B to rotate counterclockwise equally, the rotation of rotating disk B make hinge-point b and hinge-point c rotate dish B axle center rotate counterclockwise, then drive the connecting rod A being connected with hinge-point c with hinge-point b, B does mobile action of extending laterally, thereby will with connecting rod A, two mechanical arms that the B other end connects back down, form the state that mechanical arm opens, as hinge-point a, hinge-point b, the axial centre of rotating disk B, hinge-point c and hinge-point d are on same straight line time, two mechanical arms open up into maximum rating.
When mechanical arm reaches after maximum open configuration, if drive the piston rod of cylinder to continue to stretch out or retract, mechanical arm can slowly revert to closure state by maximum open configuration.
The structure design of this manipulator, under the drive of rotary drive mechanism, can make two mechanical arms realize and open and closed cycle event, thereby drive two belt conveyor that are attached thereto to make same movement, meets the charging requirement of food bag.
As shown in Figure 20 and 21, active transmission synchronizing wheel 48 and two groups of driven synchronizing wheels 49 that described synchronous drive mechanism 37 comprises adapter plate 47 and is distributed in described adapter plate 47 upper surfaces, in described adapter plate 47 lower surfaces, be fixed with servomotor 50, the power take-off shaft 51 of described servomotor 50 drives and is connected with described active transmission synchronizing wheel 48 through adapter plate 47, described driven synchronizing wheel 49 is fixedly connected with corresponding transmission shaft 52 one end respectively, the other end of described transmission shaft 52 is fixedly connected with through adapter plate 47 drive wheel 35 corresponding with being placed in adapter plate 47 lower surfaces, described transmission shaft 52 is arranged on adapter plate 47 by bearing, on described active transmission synchronizing wheel 48 and two groups of driven synchronizing wheels 49, be wound with synchronous belt 53, described synchronous belt 53 is double cog synchronous belt, on described active transmission synchronizing wheel 48 and driven synchronizing wheel 49 excircles, be provided with the tooth coordinating with double cog synchronous belt, described double cog synchronous belt on two groups of driven synchronizing wheels 49 is S-type, the part that covers driven synchronizing wheel 49 around the double cog synchronous belt on two groups of driven synchronizing wheels 49 is contrary, the part that described double cog synchronous belt covers driven synchronizing wheel 49 is at least half of girth of driven synchronizing wheel 49.
Wherein, described two groups of driven synchronizing wheels 49 are arranged in and on same vertical curve, form driven synchronous wheels, two driven synchronizing wheels 49 synchronous backward under the drive of double cog synchronous belt rotates, between described two driven synchronizing wheels 49, leave certain interval, in described driven synchronous wheels one end, adapter plate 47 upper surfaces are provided with tensioning synchronizing wheel 70, on described tensioning synchronizing wheel 70 excircles, be provided with the tooth coordinating with double cog synchronous belt, described tensioning synchronizing wheel 70 is connected with the tensioning shaft 71 being fixed on adapter plate 47 by bearing, walking around the double cog synchronous belt of the driven synchronizing wheel 49 adjacent with tensioning synchronizing wheel 70 is walking around on the rear wraparound active of described tensioning synchronizing wheel 70 transmission synchronizing wheel 48, the described double cog synchronous belt of walking around tensioning synchronizing wheel 70 and the driven synchronizing wheel 49 adjacent with tensioning synchronizing wheel 70 is S-type.
Wherein, in described driven synchronous wheels, the radius of driven synchronizing wheel 49 is all identical, and drive wheel 35 radiuses corresponding with described driven synchronizing wheel 49 are all identical.
In the present embodiment, the driven by servomotor initiatively synchronous crop rotation of transmission rotates counterclockwise, due to double cog synchronous belt in driven synchronous wheels around mode, one of them clockwise rotates under the drive of double cog synchronous belt to make two groups of driven synchronizing wheels, another rotates counterclockwise, thereby drives the driving band on the drive wheel that correspondence connects with it to do synchronous backward rotation.
The setting of this synchronous driving mechanism, by the cooperation of active transmission synchronizing wheel, driven synchronizing wheel and double cog synchronous belt, under the drive of active transmission synchronizing wheel, realize the synchronous rotation of driven synchronizing wheel, its rotational action is exported by the drive wheel being attached thereto, synchronously rotate, thereby realize the belt conveyor connecting with corresponding drive wheel and make synchronous backward rotation, to meet the requirement of feeding discharging, and the synchronism of rotating between each driven synchronizing wheel is high.
As shown in figure 15, the heat seal bar 55 that described heat-seal mechanism comprises silica gel strip 54 and is electrically connected to heating transformer, described heat seal bar 55 is fixedly connected with the support guide rod 58 that is connected to the bracing frame 57 on shifting board 32 by fixed mounting 56, described silica gel strip 54 is by support guide rod 58 sliding block joints of be slidably installed seat 59 and bracing frame 57, at described fixed mounting 56 and the seat that is slidably installed, be provided with elastomeric element between 59, on described shifting board 32, silica gel strip 54 corresponding parts are provided with groove, in described groove, be provided with the air bag being communicated with vacuum pump, described air bag withstands on silica gel strip 54 under inflated condition, when completing the exhaust of heat-seal rear gasbag, the seat that is slidably installed drives silica gel strip to reset under the effect of elastomeric element.
This full-automatic vacuum packaging machine in use, first by manipulator, two belt conveyor are opened and make it in feed state, packaging bag is after entering between two belt conveyor, transmission backward under the effect of rotating at belt conveyor synchronous backward, bag quantity to be packaged reaches after required value, belt conveyor feed end is closed, and belt conveyor stops operating, the drive motor being connected with screw rod starts, drive the moving sliding sleeve coordinating with screw flight to move, to drive shifting board move and form confined space with this vacuum chamber respectively to the vacuum chamber of a corresponding side, then start vacuum pump, by the pipeline with vacuum chamber, gas in the confined space forming between vacuum chamber and shifting board is extracted out, when being extracted into, set after air pressure, vacuum pump quits work, now by heating transformer, heat heat seal bar, vacuum pump injecting gas is that air bag expands rapidly in air bag, silica gel strip is pushed to corresponding with it heat seal bar under the thrusting action of inflated condition lower gasbag, by food bag heat-seal, thereby realize vacuumizing and heat-seal food bag.
To wherein vacuumizing on one side, in heat-seal, the transmitting device of shifting board another side is by packaged food bag output, and carry out the input of food bag to be packaged, after this side is ready to, the vacuumizing of another side, heat-seal process also finish, now drive motor drive screw reversion, make shifting board shift to the vacuum chamber of opposite side, and repeat above-mentioned steps, thereby realize two groups vacuumize, the hocketing of heat-seal, greatly improved the efficiency of production and processing.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any modifications of doing within the spirit and principles in the present invention, be equal to and replace and improvement etc., within all should being included in protection scope of the present invention.

Claims (10)

1. a full-automatic double-ended metering filling vacuum packaging all-in-one machine, it is characterized in that: comprise Full-automatic double-end filling machine (1), full automatic bag-making machine (2) and full-automatic vacuum packaging machine (3), the discharge end of described Full-automatic double-end filling machine (1) is corresponding with the bag section of full automatic bag-making machine (2), and the mouth of described full automatic bag-making machine (2) is corresponding with the input end of full-automatic vacuum packaging machine (3);
Described Full-automatic double-end filling machine (1) comprises frame (4), in described frame (4), be provided with two groups of separate filling mechanisms, described filling mechanism comprises storage bin hopper (5) and discharging mechanism, in described storage bin hopper (5) below, be provided with the rotating disk A(7 that is driven rotation by drive motor (6)), at described rotating disk A(7) on be provided with some through holes (8) corresponding with storage bin hopper (5) discharge end, at described rotating disk A(7) below, through hole (8) corresponding position is provided with storing metering cylinder (9), in described storing metering cylinder (9) below, be provided with fixed base plate (10), on described fixed base plate (10), be provided with the discharging opening (11) corresponding with storing metering cylinder (9), at described rotating disk A(7) top, discharging opening (11) corresponding position is provided with cutting agency, the cutting agency of the discharging opening of described two groups of filling mechanisms (11) and two groups of filling mechanisms is respectively on same level straight line, described cutting agency is synchronization action under the control of control mechanism,
At described rotating disk A(7) lower surface is provided with by fast assembly and disassembly mechanism and described rotating disk A(7) cutting ferrule (15) that is connected, described storing metering cylinder (9) and cutting ferrule (15) socket, described fast assembly and disassembly mechanism comprises rotating disk A(7) below, the rapid card access slot (17) of upper and fixing screw (16) corresponding matching of at least two fixing screws (16) of through hole (8) periphery and described cutting ferrule (15), described rapid card access slot (17) is comprised of knock hole (17a) and clamping chute (17b), described knock hole (17a) mates with fixing screw (16), the aperture of described clamping chute (17b) is less than the aperture of knock hole (17a), described clamping chute (17b) rotates contrary direction extension by being communicated with end with knock hole (17a) to cutting ferrule (15).
2. full-automatic double-ended metering filling vacuum packaging all-in-one machine according to claim 1, it is characterized in that: at described rotating disk A(7) upper surface is provided with holding pad (12), described holding pad (12) is connected with the control hand wheel (14) being arranged on support (13), on described holding pad (12), be respectively arranged with and rotating disk A(7) upper through hole (8) and the hole corresponding with fixed base plate (10) top discharge mouth (11), and holding pad (12) upper surface corresponding with storage bin hopper (5) discharge end, hole on described holding pad (12) and storage bin hopper (5) lower end surface fit tightly.
3. full-automatic double-ended metering filling vacuum packaging all-in-one machine according to claim 2, it is characterized in that: the positioning head (18) of described fixing screw (16) and rotating disk A(7) there is certain interval lower surface, the chuck (19) of described cutting ferrule (15) and described free-running fit, described rapid card access slot (17) is arranged on chuck (19); Described fixing screw (16) is evenly distributed on through hole (8) periphery, same circumference centered by the axle center of corresponding through hole (8).
4. full-automatic double-ended metering filling vacuum packaging all-in-one machine according to claim 3, it is characterized in that: described discharging mechanism comprises the discharging drive motor (20) being arranged in frame (4) and the discharging screw rod (21) being connected with discharging drive motor (20) clutch end, and described discharging screw rod (21) bottom is placed in storage bin hopper (5), described discharging screw rod (21) comprises transmission shaft (22), screw shaft (23) and fixed cover (24), described transmission shaft (22) upper end is connected with discharging drive motor (20) clutch end, detachable being connected together in its lower end and screw shaft (23) upper end, described screw shaft (23) is for to match with storage bin hopper (5) shape, diminishing spiral fashion from top to bottom, described fixed cover (24) is socketed in the connecting portion of transmission shaft (22) and screw shaft (23), in described transmission shaft (22) bottom, be provided with clamping projection (25), on described fixed cover (24), be provided with the draw-in groove (26) coordinating with clamping projection (25).
5. full-automatic double-ended metering filling vacuum packaging all-in-one machine according to claim 4, it is characterized in that: described transmission shaft (22) lower end and screw shaft (23) upper end are respectively the semi-cylindrical in configuration cooperatively interacting, in the semi-cylindrical in configuration of described transmission shaft (22) lower end, be provided with locating convex block (27), in the semi-cylindrical in configuration of described screw shaft (23) upper end, be provided with the positioning through hole (28) coordinating with described locating convex block (27); Described draw-in groove (26) is similar J-shaped, and its initiating terminal is by fixed cover (24) upper surface to downward-extension, and end is placed on fixed cover (24).
6. according to the full-automatic double-ended metering filling vacuum packaging all-in-one machine described in any one in claim 1 to 5, it is characterized in that: described full-automatic vacuum packaging machine (3) comprises vacuum packing machine frame (29), described vacuum packing machine frame (29) upper symmetrical be provided with open end two vacuum chambers (30) in opposite directions, described vacuum chamber (30) is communicated with vacuum line generation systems respectively by pipeline (31), between described two vacuum chambers (30), be provided with shifting board (32), described shifting board (32) is moved and is formed confined space with corresponding vacuum chamber (30) respectively by the driver train being arranged in vacuum packing machine frame (29) between two vacuum chambers (30), the heat-seal mechanism that is respectively arranged with transmitting device and is arranged on transmitting device top in the upper both sides of shifting board (32) corresponding to described two vacuum chambers (30), feed inlet end at described transmitting device is provided with the manipulator (33) for controlling transmitting device charging.
7. full-automatic double-ended metering filling vacuum packaging all-in-one machine according to claim 6, it is characterized in that: described transmitting device comprises two belt conveyor (34) that corresponding, synchronous backward rotates mutually, described belt conveyor (34) is socketed in respectively on corresponding drive wheel (35) and flower wheel (36), described drive wheel (35) is connected with synchronous drive mechanism (37), and described flower wheel (36) is connected with manipulator (33).
8. full-automatic double-ended metering filling vacuum packaging all-in-one machine according to claim 7, it is characterized in that: described manipulator (33) comprises base assembly, two symmetrical mechanical arm A, B(33a, 33b), rotating disk B(38) and rotary drive mechanism, described two symmetrical mechanical arm A, B(33a, 33b) rear end respectively be arranged on base assembly be fixed seat (39) hinged, its front end respectively with each self-corresponding connecting rod A, B(40a, 40b) one end is hinged, described connecting rod A, B(40a, other end 40b) and rotating disk B(38) hinged, described rotating disk B(38) by bearing seat (41), be fixed on base assembly, described rotating disk B(38) rotating shaft is connected with rotary drive mechanism, described two symmetrical mechanical arm A, B(33a, 33b) by attaching parts (42), connect with corresponding described flower wheel (36) respectively,
Described rotary drive mechanism comprises driving cylinder (44) that tail end is hinged with journal stirrup (43) is installed and the hinged connecting rod C(46 in piston rod (45) end of one end and described driving cylinder (44)), described connecting rod C(46) the other end and rotating disk B(38) rotating shaft be fixedly connected with, described rotary drive mechanism drives rotating disk B(38) the rotation of rotating shaft in same direction can not surpass a circle.
9. full-automatic double-ended metering filling vacuum packaging all-in-one machine according to claim 8, it is characterized in that: active transmission synchronizing wheel (48) and two groups of driven synchronizing wheels (49) that described synchronous drive mechanism (37) comprises adapter plate (47) and is distributed in described adapter plate (47) upper surface, in described adapter plate (47) lower surface, be fixed with servomotor (50), the power take-off shaft (51) of described servomotor (50) drives and is connected with described active transmission synchronizing wheel (48) through adapter plate (47), described driven synchronizing wheel (49) is fixedly connected with corresponding transmission shaft (52) one end respectively, the other end of described transmission shaft (52) is fixedly connected with through adapter plate (47) drive wheel (35) corresponding with being placed in adapter plate (47) lower surface, described transmission shaft (52) is arranged on adapter plate (47) by bearing, on described active transmission synchronizing wheel (48) and two groups of driven synchronizing wheels (49), be wound with synchronous belt (53), described synchronous belt (53) is double cog synchronous belt, on described active transmission synchronizing wheel (48) and driven synchronizing wheel (49) excircle, be provided with the tooth coordinating with double cog synchronous belt, described double cog synchronous belt on two groups of driven synchronizing wheels (49) is S-type, the part that covers driven synchronizing wheel (49) around the double cog synchronous belt on two groups of driven synchronizing wheels (49) is contrary.
10. full-automatic double-ended metering filling vacuum packaging all-in-one machine according to claim 9, it is characterized in that: the heat seal bar (55) that described heat-seal mechanism comprises silica gel strip (54) and is electrically connected to heating transformer, described heat seal bar (55) is fixedly connected with the support guide rod (58) that is connected to the bracing frame (57) on shifting board (32) by fixed mounting (56), described silica gel strip (54) is by support guide rod (58) sliding block joint of be slidably installed seat (59) and bracing frame (57), at described fixed mounting (56) and the seat that is slidably installed, be provided with elastomeric element between (59), on described shifting board (32), silica gel strip (54) corresponding part is provided with groove, in described groove, be provided with air bag, described air bag withstands on silica gel strip (54) under inflated condition.
CN201210058004.6A 2012-03-07 2012-03-07 Full-automatic double-head metering, filling and vacuum packaging all-in-one machine Active CN102582872B (en)

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CN103879591B (en) * 2014-03-13 2016-09-14 汕头市虹桥包装实业有限公司 The feeding-in-bag mechanism of filling machine
CN105460249A (en) * 2016-01-04 2016-04-06 哈尔滨理工大学 Full-automatic control packaging device and method
CN109264096A (en) * 2018-11-22 2019-01-25 陈志恒 Manipulator access packaging boxlike particulate material box packing machine

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CN202499294U (en) * 2012-03-07 2012-10-24 成都海科机械设备制造有限公司 Automatic double-head all-in-one machine of metering, filling and vacuum packaging

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CN202138543U (en) * 2011-06-29 2012-02-08 成都海科机械设备制造有限公司 Filing machine
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