CN102555265A - Dual-roller-die mutual-filling-type biomass compact shaping device - Google Patents
Dual-roller-die mutual-filling-type biomass compact shaping device Download PDFInfo
- Publication number
- CN102555265A CN102555265A CN2012100486580A CN201210048658A CN102555265A CN 102555265 A CN102555265 A CN 102555265A CN 2012100486580 A CN2012100486580 A CN 2012100486580A CN 201210048658 A CN201210048658 A CN 201210048658A CN 102555265 A CN102555265 A CN 102555265A
- Authority
- CN
- China
- Prior art keywords
- roller
- hole
- roller die
- die
- dies
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Abstract
The invention discloses a dual-roller-die mutual-filling-type biomass compact shaping device which is provided with two roller dies with same shapes and sizes; the two roller dies are installed on a driving shaft and a driven shaft; the driving shaft and the driven shaft are provided with bearings and bearing seats; the bearing seats are fixed on a box body; the driving shaft and the driven shaft are provided with meshed drive gears; the driving shaft is provided with a belt wheel; each roller die is provided with holes in rows and choke plugs in rows with the same quantity with the holes; the holes and the choke plugs are uniformly arrayed at intervals; the two roller dies are oppositely matched in parallel; the choke plugs of one roller die are meshed with the holes of another roller die; and one end of each roller die is provided with a material discharge opening, and the roller dies are internally provided with material exhaust cavities. According to the device, through the mode that the two roller dies are meshed to extrude the material for molding, the design is reasonable, and the friction resistance can be reduced maximally; and because the choke heads are inserted-type, the choke heads can be replaced at low cost, the service life of the roller dies is prolonged, and the maintaining and production costs are lowered greatly.
Description
Technical field the present invention relates to the shaped device of living beings such as a kind of agricultural crop straw, is that a kind of pair of roller die filled in formula living beings plastotype device mutually specifically.
Background technology is advocated under energy-conservation, low-carbon (LC), the eco-friendly trend current energetically; The utilization of biological materials such as agricultural crop straw is by people's pay attention to day by day; But at present utilization rate is also lower, and most agricultural crop straws is burned in the discarded or field by the field, very unfortunately.Though have more process technology, equipment to emerge in recent years, like stalk block making machine, feed granulator etc., because of energy consumption is high, the low popularization process of efficient is slow, the industrial scale development is difficult.
The mode of work-doing that above-mentioned machineries such as " stalk block making machine, feed granulators " adopts has ring mould, flat-die extruding, piston type pushing, gear roof pressure; Preceding dual mode comparatively more to be seen; The major defect of ring mould, flat-die extruding is a pressure roller when on mould, rolling, and the interval of some nibs becomes fulcrum, and the shared ratio in the interval that nib is thin more is big more; Resistance is also big more, and is big more to the influence of efficient.Though piston type has solved at interval dead unit problem, because its operation is reciprocating type, back and forth pan feeding needs certain hour, and piston stroke is long more, and the bent axle operating radius is big more, and torsion is more little under the constant situation of moment of torsion, and power demand is just big more, and its efficient is not as good as the above two.When the shortcoming that gear planet tooth exists is planet tooth and nib engagement; Material is between interactional perforation; The material of die hole location is compressed into nib by the planet tooth top; But the material in the planet teeth groove forms immovable bed course, has formed greatly resistance, and efficient does not still reach desirable effect.
Summary of the invention the object of the present invention is to provide a kind of pair of roller die to fill in formula biomass compact plastotype device mutually, and its efficient energy-saving is fit to biomass material machine-shaping.
Technical scheme of the present invention is following:
This device has two identical roller dies of shape size, and two roller dies are contained on driving shaft and the driven shaft, establish bearing, bearing block on the axle, and bearing block is fixed on the casing, and the travelling gear of engagement is arranged on the above-mentioned diaxon, establishes belt pulley on the driving shaft; The hole of the row of being set as reaches and hole equivalent chock plug in a row on each above-mentioned roller die, and the even equidistance of above-mentioned hole and chock plug alternately; The parallel relative engagement of above-mentioned two roller dies, the chock plug of a roller die and the engagement of the hole of another roller die; One end of roller die is a discharging opening, is the discharge cavity in the roller die.
Set hole in a row is an open-work on the above-mentioned roller die, alternate with it blind hole set in a row, and this hole is that chock plug is assigned the hole.
The structure of above-mentioned chock plug is that the bottom is a cylindrical pin, and top is the truncated cone-shaped plug, and its pin is inserted in the set blind hole of above-mentioned roller die and constitutes.
The invention has the advantages that: 1, this installs the mode that two roller dies engagement pressing materials makes it moulding, and is reasonable in design, the resistance of can reducing friction to greatest extent.Because the chock plug of this device is to act directly on the nib, the interval of nib does not have any entity and rolls, so there is not frictional resistance here.And the hole wall of ring mould and flat-die cooperates certain interval at interval with pressure roller; When material filled up nib, the material that gets into continuously was tiled in nib and hole wall interval, and the material on the nib spaced walls forms the difficult bed course that moves at this moment; Become the dead point, and acted on the power quilt weakening greatly of nib.This device cuts down the consumption of energy than prior art greatly.2, because lower resistance smoothness service condition has efficiently been created in the engagement of two roller dies, increase substantially production capacity.3, because of chock plug is plug-type, can low-costly change chock plug, make roller die improve 10 times service life, reduce greatly and safeguard and production cost.4, reduce operating personnel and reduce cost of labor.
Description of drawings Fig. 1 is an embodiment of the invention overall structure sketch map;
Fig. 2 embodiment of the invention roll body is not adorned the chock plug structural representation;
Fig. 3 embodiment of the invention chock plug structure for amplifying sketch map.
The specific embodiment is described further the present invention below in conjunction with accompanying drawing.
Can be seen that by Fig. 1-3 hole 1 of the row of being set as reaches and hole equivalent chock plug 2 in a row on each roller die of this device, the even equidistance of described hole and chock plug alternately; The parallel relative engagement of above-mentioned two roller dies, the chock plug of a roller die and the engagement of the hole of another roller die; The set hole in a row of roller die is an open-work, the alternate with it row of being set as blind hole 5, and this hole is that chock plug is assigned the hole, and a hole 4 is established on roller die body top, is used to connect power transmission shaft, and the other end is a discharging opening 6, is the discharge cavity in the roller die; The 3rd, roll body.
Seeing the structure of above-mentioned chock plug 2 by Fig. 3, is that the bottom is a cylindrical pin 7, and top is truncated cone-shaped chock plug 2, and its pin is inserted in the set blind hole of above-mentioned roll body 5 and constitutes.
When two roller dies rotated relatively, the chock plug on it was filled in the hole of another roller die, after filling in material continuously and being compressed to certain density, discharged from the discharging opening of roller die.
Claims (3)
1. two roller dies are filled in formula biomass compact plastotype device mutually; It is characterized in that: it has two identical roller dies of shape size; Two roller dies are contained on driving shaft and the driven shaft, establish bearing, bearing block on the axle, and bearing block is fixed on the casing; The travelling gear that engagement is arranged on the above-mentioned diaxon is established belt pulley on the driving shaft; The hole (1) of the row of being set as reaches and hole equivalent chock plug (2) in a row on each above-mentioned roller die, and the even equidistance of above-mentioned hole and chock plug alternately; The parallel relative engagement of above-mentioned two roller dies, the chock plug of a roller die and the engagement of the hole of another roller die; One end of roller die is discharging opening (6), is the discharge cavity in the roller die.
2. pair roller die according to claim 1 is filled in formula biomass compact plastotype device mutually, it is characterized in that: set hole in a row (1) is an open-work on its roller die, alternate with it blind hole set in a row (5), and this hole is that chock plug is assigned the hole.
3. pair roller die according to claim 1 is filled in formula biomass compact plastotype device mutually, it is characterized in that: the structure of its chock plug (2) is that the bottom is cylindrical pin (7), and top is the truncated cone-shaped plug, and its pin is inserted in the set blind hole of above-mentioned roller die (5) and constitutes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100486580A CN102555265A (en) | 2012-02-29 | 2012-02-29 | Dual-roller-die mutual-filling-type biomass compact shaping device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100486580A CN102555265A (en) | 2012-02-29 | 2012-02-29 | Dual-roller-die mutual-filling-type biomass compact shaping device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102555265A true CN102555265A (en) | 2012-07-11 |
Family
ID=46402508
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012100486580A Pending CN102555265A (en) | 2012-02-29 | 2012-02-29 | Dual-roller-die mutual-filling-type biomass compact shaping device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102555265A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105563873A (en) * | 2016-02-15 | 2016-05-11 | 褚侠义 | Rolling forming device for farming and forestry residue fuel forming machine |
| CN105817180A (en) * | 2016-05-06 | 2016-08-03 | 通辽市洪金机械制造有限责任公司 | Double-roller frustum extrusion die granulator |
| CN106732184A (en) * | 2017-02-17 | 2017-05-31 | 辽宁耐斯精密机械制造有限公司 | Exempt from crushing straw biomass efficient densification molding machine |
| CN109892117A (en) * | 2019-04-02 | 2019-06-18 | 吉林大学 | A kind of Elastic Meshing formula straw compression is to roller |
| CN110253932A (en) * | 2019-07-02 | 2019-09-20 | 沈阳农业大学 | A kind of granulation device suitable for powder grain material compression forming |
| CN112721285A (en) * | 2020-12-25 | 2021-04-30 | 农业农村部环境保护科研监测所 | Crushed material briquetting mechanism and straw briquetting production equipment |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4824352A (en) * | 1987-10-16 | 1989-04-25 | Hadley Richard S | Apparatus for pelletizing materials |
| US5622037A (en) * | 1992-04-29 | 1997-04-22 | Haimer; Franz | Device for pelletizing vegetable material |
| US5728447A (en) * | 1993-07-20 | 1998-03-17 | Haimer; Franz | Pressed body prepared from plant material by pelletization and device for preparing same |
| CN102059817A (en) * | 2010-11-11 | 2011-05-18 | 韩新平 | Double-roller straw solid forming machine |
| CN102320151A (en) * | 2011-09-07 | 2012-01-18 | 北京林业大学 | Double-roll plunger type biomass normal-temperature molding machine |
| CN202462923U (en) * | 2012-02-29 | 2012-10-03 | 李瑞喜 | Double-roller-die mutual plug-in type biomass compact forming device |
-
2012
- 2012-02-29 CN CN2012100486580A patent/CN102555265A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4824352A (en) * | 1987-10-16 | 1989-04-25 | Hadley Richard S | Apparatus for pelletizing materials |
| US5622037A (en) * | 1992-04-29 | 1997-04-22 | Haimer; Franz | Device for pelletizing vegetable material |
| US5728447A (en) * | 1993-07-20 | 1998-03-17 | Haimer; Franz | Pressed body prepared from plant material by pelletization and device for preparing same |
| CN102059817A (en) * | 2010-11-11 | 2011-05-18 | 韩新平 | Double-roller straw solid forming machine |
| CN102320151A (en) * | 2011-09-07 | 2012-01-18 | 北京林业大学 | Double-roll plunger type biomass normal-temperature molding machine |
| CN202462923U (en) * | 2012-02-29 | 2012-10-03 | 李瑞喜 | Double-roller-die mutual plug-in type biomass compact forming device |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105563873A (en) * | 2016-02-15 | 2016-05-11 | 褚侠义 | Rolling forming device for farming and forestry residue fuel forming machine |
| CN105817180A (en) * | 2016-05-06 | 2016-08-03 | 通辽市洪金机械制造有限责任公司 | Double-roller frustum extrusion die granulator |
| CN106732184A (en) * | 2017-02-17 | 2017-05-31 | 辽宁耐斯精密机械制造有限公司 | Exempt from crushing straw biomass efficient densification molding machine |
| CN109892117A (en) * | 2019-04-02 | 2019-06-18 | 吉林大学 | A kind of Elastic Meshing formula straw compression is to roller |
| CN110253932A (en) * | 2019-07-02 | 2019-09-20 | 沈阳农业大学 | A kind of granulation device suitable for powder grain material compression forming |
| CN110253932B (en) * | 2019-07-02 | 2024-04-02 | 沈阳农业大学 | Granulating device suitable for powder material compression molding |
| CN112721285A (en) * | 2020-12-25 | 2021-04-30 | 农业农村部环境保护科研监测所 | Crushed material briquetting mechanism and straw briquetting production equipment |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102555265A (en) | Dual-roller-die mutual-filling-type biomass compact shaping device | |
| CN202462923U (en) | Double-roller-die mutual plug-in type biomass compact forming device | |
| CN106182879B (en) | A kind of pair of roller cuber | |
| WO2017024919A1 (en) | Multi-functional straw briquetting and shaping machine | |
| CN102189265A (en) | Lead sheet cold cutting pelleter | |
| CN105056834A (en) | Particle extruding and forming mechanism provided with concave-convex pattern roller pairs | |
| CN102658059A (en) | Meshed extrusion granulation forming device | |
| CN102886912A (en) | Rotating plunger type biomass briquetting machine | |
| CN109925962A (en) | Granulator | |
| CN104437250B (en) | Ring mould fixed type biological matter granulator | |
| CN102059817A (en) | Double-roller straw solid forming machine | |
| CN201776928U (en) | Flat-die compressed straw stalk forming machine with two die plates | |
| CN106363948A (en) | Tooth profile type ring die curing forming device | |
| CN107583571B (en) | External tooth double-ring die pair roller forming machine | |
| CN105563873A (en) | Rolling forming device for farming and forestry residue fuel forming machine | |
| CN203108506U (en) | Vertical ring die structure | |
| CN204865755U (en) | Unsmooth type decorative pattern roller is to crowded compression forming granule mechanism | |
| CN205364614U (en) | Biomass fuel mould make -up machine alive | |
| CN207694750U (en) | granulator | |
| CN201342800Y (en) | Round disc of spiral oil press | |
| CN203019514U (en) | Double-gear-roller feeding device | |
| CN104587896B (en) | Narrow circular mould biological substance grain granulation machine | |
| CN202410598U (en) | Flat die pelletizer | |
| CN203507952U (en) | Double-roller type pelletizer | |
| CN202895743U (en) | Novel biomass fuel briquetting machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20120711 |