CN102545471A - Double-function output motor - Google Patents
Double-function output motor Download PDFInfo
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- CN102545471A CN102545471A CN2012100436952A CN201210043695A CN102545471A CN 102545471 A CN102545471 A CN 102545471A CN 2012100436952 A CN2012100436952 A CN 2012100436952A CN 201210043695 A CN201210043695 A CN 201210043695A CN 102545471 A CN102545471 A CN 102545471A
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Abstract
The invention provides a double-function output motor. The double-function output motor comprises a shell, a main shaft, a stator, a rotor, a coil and output shafts, wherein the coil is embedded into the stator; the stator is arranged in the shell; the rotor is arranged in the stator and is a hollow rotor; the main shaft is fixed in the rotor through a connecting disc; the left output shaft and the right output shaft are arranged at two ends of the motor respectively and are connected with the main shaft respectively through a left clutch and a right clutch; and the main shaft outputs/disconnects power to the left output shaft and the right output shaft respectively through the left clutch and the right clutch. The double-function output motor can output power to the left output shaft and the right output shaft respectively according to the requirements of different work conditions, can generate double-function output power by one motor, and greatly saves production cost.
Description
Technical field
The present invention relates to a kind of motor, particularly a kind of difunctional output motor.
Background technology
The motor that uses at present is single function motor, promptly has only the end can outputting power, is example with the fork truck; The walking of fork truck and hoist and need two motors realize this two kinds of functions in order to realize that these two kinds of functions just need two motors to give walking and hoist power is provided, has had two motors; Need two cover electric control gears to control the walking of fork truck and hoist, therefore, fork truck just needs two motors of preparation and two cover electric control gears; The operational efficiency of the single function motor of this kind is low, in use, needs many single function motors just can reach the expection result of use; Therefore, increase motor and automatically controlled use number, increased production cost; Inconvenient maintenance is given in the production work and has been brought inconvenience.
Summary of the invention
The object of the present invention is to provide a kind of difunctional output motor; Can be according to the demand of different operating situation; Outputting power reaches a motor and produces difunctional outputting power respectively, and promptly two motors of a motor instead use; Save a motor and a cover electric control gear, practiced thrift production cost greatly.
In order to address the above problem, the invention provides a kind of difunctional output motor, comprise shell, main shaft, stator, rotor, coil and output shaft; Coil is embedded in the stator, and stator is located in the shell, and rotor is located in the stator; It is characterized in that rotor is a sleeve rotor, main shaft is located in the rotor; Main shaft is fixed in the rotor through terminal pad, and main shaft rotates with the rotational synchronization of rotor, and the two ends of said motor are respectively equipped with left output shaft and right output shaft; Left side output shaft is connected with main shaft with right clutch through left clutch respectively with right output shaft, main shaft pass through respectively left clutch and right clutch left output shaft and right output shaft export disconnection power.
Said left clutch comprises left clutch active part and left clutch passive part; The left clutch active part is fixed on the left end of main shaft; The left clutch passive part is fixedly connected with left output shaft; Said right clutch comprises right clutch active part and right clutch passive part, and the right clutch active part is fixed on the right-hand member of main shaft, and the right clutch passive part is fixedly connected with right output shaft.
Said difunctional output motor also comprises left flange end cap and right flange end cap, and left flange end cap and right flange end cap are separately fixed at the right ends of shell, and said left flange end covers and is provided with left through hole, and right flange end covers and is provided with right through hole.
Said left output shaft flexibly connects through left inner bearing and main shaft left end; The left end of main shaft can receive the support of left output shaft; Can in left output shaft, freely rotate again; Right output shaft flexibly connects through right inner bearing and main shaft right-hand member, and the right-hand member of main shaft can receive the support of right output shaft, can in right output shaft, freely rotate again.
The outside of said left output shaft is provided with left outer bearing; Left side output shaft is located in the left through hole of left flange end cap through left outer bearing sleeve; Left side flange end cap is played a supporting role to left output shaft, and the outside of right output shaft is provided with right outer bearing, and right output shaft is located in the right through hole of right flange end cap through right outer bearing sleeve; Right flange end cap is played a supporting role to right output shaft; Left side output shaft and right output shaft through left outer bearing and right outer bearing, can be fixed in left through hole and the right through hole respectively, can in left through hole and right through hole, freely rotate respectively again.
Said left clutch and right clutch all are located in the rotor, or partly are arranged in the rotor, or all are located in the stator.
Compared with prior art, there is following technique effect in the present invention:
Under the initial condition; The left clutch active part of left clutch separates with the left clutch passive part, and the right clutch active part of right clutch separates with the right clutch passive part, and the power of main shaft can not be transported to left and right output shaft; When the output shaft work of a needs left side; The left clutch active part of left clutch combines with the left clutch passive part, and the power of main shaft is transferred to left output shaft through left clutch, and the right clutch active part of right clutch combines with the right clutch passive part when the right output shaft of needs is worked; The power of main shaft is transferred to right output shaft through right clutch; When two output shafts were worked simultaneously about needing, left and right clutch combined simultaneously, and the power of main shaft just is transported to left and right output shaft through left and right clutch.
Thereby, also can chain of left and right sides clutch be exported to an end for preventing the excessive life of storage battery that influences of battery discharging amount.
A kind of difunctional output motor of the present invention; Can be according to the demand of different operating situation, outputting power reaches a motor and produces difunctional outputting power respectively; Promptly motor, cover two motors of automatically controlled instead and two overlap automatically controlled the use; Like difunctional output motor two ends difference outputting power to drive axle or hydraulic gear oil pump, saved a motor and a cover electric control gear, practiced thrift production cost greatly.What this difunctional output motor mainly adopted is difunctional output rare-earth permanent magnet brushless motor, has the following advantages:
The first, efficient is high, good economy performance.Peak efficiency can reach 95%～97%, exceeds 20%～25% than traditional direct current is confidential, because the efficient district of rare-earth electric motor is wide, so comprehensive electromechanical efficiency exceeds about 35% than traditional direct current machine;
The second, specific power is big, volume is little.The specific power of weight/power ratio, specific volume exceeds 30%～50% than traditional direct current machine, and the difunctional output motor of equal-wattage is more half as large than the volume of existing motor;
The 3rd, be fit to national conditions.China's rare earth reserves account for 35% of the world, and rare-earth products output accounts for 97% of the whole world, almost is the only authentic brand, so the development rare-earth products meets China's actual conditions;
The 4th, because of brushless, so simple in structure, easy to maintenance;
The 5th, rotor is a hollow, can make difunctional output and tandem axles;
The 6th, because lacked a motor, automatically controlled, reduced the storage battery volume, so saved the space, be suitable for general layout;
The 7th, provide free the infinitely variable speeds that hoists;
The 8th, market potential is big.
Description of drawings
Fig. 1 is the structural representation of a kind of difunctional output motor of the present invention.
Embodiment
The present invention provides a kind of difunctional output motor; The purpose of this difunctional output motor is can be according to the demand of different operating situation, and outputting power reaches a motor and produces difunctional outputting power respectively; Promptly two motors of a motor instead use; Like difunctional output motor two ends difference outputting power to drive axle or hydraulic gear oil pump, saved a motor and a cover electric control gear, practiced thrift production cost greatly.Below in conjunction with accompanying drawing, specify.
Please refer to Fig. 1, a kind of difunctional output motor comprises shell 10, main shaft 4, stator 11, rotor 12, coil 8, left output shaft 16 and right output shaft 3, and electric machine main shaft 4, motor stator 11, rotor 12 and motor coil 8 all are arranged in the motor housing 10; Coil 8 is embedded in stator 11, and stator 11 is located in the shell 10 and is fixedly connected with shell 10, and rotor 12 is set in the stator 11; Rotor 12 is a hollow rotor; Main shaft 4 is located in the rotor 12, and main shaft 4 is fixedly connected with rotor 12 through terminal pad 9, and main shaft 4 rotates with the rotation of rotor 12 synchronously.
Difunctional output motor also comprises left flange end cap 14 and right flange end cap 7, and left flange end cap 14 is fixed on the left side of shell 10, and right flange end cap 7 is fixed on the right side of shell, and left flange end cap 14 is provided with left through hole, and right flange end cap 7 is provided with right through hole.
Difunctional output motor also comprises left output shaft 16 and right output shaft 3; Left side output shaft 16 is connected with main shaft 4 through left clutch; Right output shaft 3 is connected with main shaft 4 through right clutch, and left clutch comprises left clutch active part 13 and left clutch passive part 15, and left clutch active part 13 is fixed on the left end of main shaft 4; Left clutch passive part 15 is fixedly connected with left output shaft 16; Right clutch comprises right clutch active part 6 and right clutch passive part 5, and right clutch active part 6 is fixedly connected with the right-hand member of main shaft 4, and right clutch passive part 5 is fixedly connected with right output shaft 3.
Left side output shaft 16 flexibly connects through left inner bearing 17 and main shaft 4 left ends; Be provided with left inner bearing 17 between left side output shaft 16 and the main shaft 4; Make left output shaft 16 can rotate mutually with main shaft 4; Right output shaft 3 flexibly connects through the right-hand member of right inner bearing 2 with main shaft 4, is provided with right inner bearing 2 between right output shaft 3 and the main shaft 4, makes right output shaft 3 can rotate mutually with main shaft 4.
Left side output shaft 16 is located in the left through hole of left flange end cap 14; And be provided with left outer bearing 18 between the left flange end cap 14,14 pairs of left output shafts 16 of left flange end cap play fixing and supporting role, and left output shaft 16 is freely rotated in left through hole; Right output shaft 3 is located in the right through hole of right flange end cap 7; And be provided with right outer bearing 1 between the right flange end cap 7,7 pairs of right output shafts 3 of right flange end cap play fixing and supporting role, and right output shaft 3 is freely rotated in right through hole.
Embodiment
Difunctional output motor of the present invention is provided with defeated axle 16 in a left side and right output shaft 3, can the power of main shaft 4 be transported to defeated axle 16 in a left side and right output shaft 3 during machine operation respectively, during machine operation; Main shaft 4 rotates with rotor 12 through terminal pad 9 simultaneously, and left clutch active part 13 is fixed on the main shaft 4, therefore with right clutch active part 6; Left clutch active part 13 rotates with main shaft 4 with right clutch active part 6 synchronously, works and right output shaft 3 when quitting work when needs left side output shaft 16, and control device makes left clutch active part 13 be connected with left clutch passive part 15; Left clutch combines, and left output shaft 16 rotates with main shaft 4 simultaneously, is provided with left outer bearing 18 between left output shaft 16 and the left through hole; Left side output shaft 16 can freely rotate in left through hole; The power of main shaft 4 just is sent on the left output shaft 16 through left clutch, and at this moment, right clutch active part 6 separates with right clutch passive part 5; Because the right-hand member of main shaft 4 and the junction of right output shaft 3 are provided with right inner bearing 2; Therefore, main shaft 4 freely rotates in right output shaft 3, can not send power to right output shaft 3.
When right output shaft 3 work of needs and left output shaft 16 when quitting work, control device combines right clutch active part 6 and right clutch passive part 5, and right clutch combines; Right output shaft 3 rotates with main shaft 4 simultaneously, and the power of main shaft 4 is sent on the right output shaft 3 through right clutch, is provided with right outer bearing 1 between right output shaft 3 and the right through hole; Right output shaft 3 can freely rotate in right through hole, and at this moment, left clutch active part 13 separates with left clutch passive part 15; Because the left end of main shaft 4 and the junction of left output shaft 16 are provided with left inner bearing 17; Therefore, main shaft 4 freely rotates in left output shaft 16, can not send power to left output shaft 16.
When needs left side output shaft 16 is worked with right output shaft 3 simultaneously; Controller combines left clutch active part 13 and left clutch passive part 15; Left clutch combines; Right clutch active part 6 and right clutch passive part 5 are combined, and right clutch combines, and the power of main shaft 4 is transported to left output shaft 16 and right output shaft 3 through left clutch and right clutch respectively.
In the present embodiment, clutch can be various types clutch or zygotes such as jaw clutch, electromagnetic clutch, pressure friction plate clutch.
In the present invention, difunctional output motor is difunctional output rare-earth permanent magnet brushless motor, and difunctional output rare-earth permanent magnet brushless motor has the following advantages:
1. high, the good economy performance of efficient
Peak efficiency can reach 95%～97%, and the motor peak efficiency of having developed has reached 95.38%, and it exceeds 20%～25% than traditional direct current is confidential.Because the efficient district of rare-earth electric motor is wide, so comprehensive electromechanical efficiency exceeds about 35% than traditional direct current machine, that is to say, but the power saving about 1/3rd that is in operation, battery capacity also can reduce 1/3rd, to reducing the fork truck cost very big benefit is arranged.Please refer to table 1, the test on electronic tray carriage shows: rare-earth electric motor can be saved 1,500,000,000 yuan the operation electricity charge, 500,000,000 yuan fork truck manufacturing cost than original motor power saving 50.5% in 1 year in the whole of China
The table 1 power consumption table of comparisons
From table 1, can draw, the zero load of the rare-earth permanent magnet brushless motor efficient of advancing improves 62%; Zero load is retreated efficient and is improved 52%; Unloaded average efficiency improves 57.4%; The fully loaded efficient of advancing improves 48%; The fully loaded efficient of retreating improves 48%; Fully loaded average efficiency improves, and is 48%; Comprehensive average efficiency is high, is 52.7%.
Please refer to table 2, comparison is done in the cost aspect of conventional motors and difunctional output rare earth brushless permanent magnet motor, can obtain, difunctional output rare earth brushless permanent magnet motor has been practiced thrift production cost greatly.
The table 2 cost table of comparisons
Annotate:
1,2～2.5T fork truck operation motor is 6.3KW, and lifting motor is 7.5KW
2,3T fork truck operation motor is 10KW, and lifting motor is 13KW
3,2～2.5T fork truck storage battery is 48V-630Ah
4,3T fork truck storage battery is 80V-500Ah
5, rare-earth electric motor fork truck battery capacity is 2/3rds of a former capacity, but voltage is 80V
6, existing rare-earth electric motor is that actual maximum power can reach 24KW by the design of 3T fork truck, so be fit to 3～3.5T fork truck.
1. concrete technical parameter is following:
Voltage 80V rated current 170A maximum current 500A
Rated power 12KW rated speed 2600rpm nominal torque 44NM
Rotating speed 1500rpm peak efficiency 95% during peak torque 153NM peak torque
Overall dimension φ 268 * 300
With the reduction box connected mode: design according to customer requirements.
With pump and the reduction box connected mode of hoisting: install according to the customer requirements type selecting.
2. specific power is big, volume is little
The specific power of weight/power ratio, specific volume exceeds 30%～50% than traditional direct current machine; Therefore compare with the motor of same power; He is small and light, compares with existing 12KW motor, and original motor volume is 30395 cubic centimetres; And rare-earth electric motor is merely 14726 cubic centimetres, and as long as equal-wattage is half size.
3. be fit to national conditions
China's rare earth reserves account for 35% of the world, and rare-earth products output accounts for 97% of the whole world, almost is the only authentic brand, not has branch, so the development rare-earth products meets China's actual conditions.
4. simple in structure, easy to maintenance
Rotor adopts permanent magnet (neodymium iron boron), and no power does not have electric wire and silicon steel sheet not to have brush (commutator), can not produce wearing and tearing, therefore needs repairing hardly.
5. can make difunctional output and tandem axles
Because the rotor no power does not wind the line, rotor can be made hollow, these space two ends can the various clutches of design arrangement or the centre can arrange differential mechanism, easily obtain difunctional output and through differential mechanism drive axle.
6. reduce parts, save the space
Compare with the conventional electric fork truck and to have reduced that a motor, a cover are automatically controlled, the storage battery volume reduces 1/3rd, volume significantly reduces, and is easy to the layout of electri forklift and other electric industry vehicles.
7. provide free the infinitely variable speeds that hoists
For the infinitely variable speeds control that hoists is provided; General electric control gear will 12,000 yuan of one cover; Because this patent moves, hoists and only use a motor; So, improved the operating efficiency of fork truck and driver's comfortableness greatly as long as can realize the stepless speed regulation that hoists with original traveling stepless speed regulation.
8. market potential is big
China's electri forklift annual production is 50,000, and tourist coach, rising car, sweeper are also equally matched, and the overall market amount of 100,000 of year pins is arranged approximately, and global electri forklift is about 510,000; Other industry electric motor cars are about 300,000, and by 20,000 yuan of sale of every cover, domestic overall market amount is 2,000,000,000 yuan/year; Export price is better, and by 5000 dollars in every cover, sales volume is about 4,000,000,000 dollars/year; By 20% of the market share, the annual output value is about 800,000,000 dollars, and profit is about 1,000,000,000 yuan of RMB.
The diesel fork lift truck engineering machinery all has attached operating mechanism; All available dual function system is especially under the moving situation of combustion power fax, (as adopting the internal combustion mixed dynamical device;) can significantly raise the efficiency; Reduce oil consumption, the market potential of this respect will get surprising greatly, several times even several battery fork lift truck that decuples.
More than a disclosed specific embodiment that is merely the application, but the application is not limited thereto, any those skilled in the art can think variation, all should drop in the application's the protection range.
Claims (6)
1. a difunctional output motor comprises shell, main shaft, stator, rotor, coil and output shaft, and coil is embedded in the stator; Stator is located in the shell, and rotor is located in the stator, it is characterized in that; Rotor is a sleeve rotor, and main shaft is located in the rotor, and main shaft is fixed in the rotor through terminal pad; Main shaft rotates with the rotational synchronization of rotor; The two ends of said motor are respectively equipped with left output shaft and right output shaft, and left output shaft is connected with main shaft with right clutch through left clutch respectively with right output shaft, main shaft respectively through output shaft and the output of right output shaft left of left clutch and right clutch disconnection power.
2. difunctional output motor as claimed in claim 1; It is characterized in that said left clutch comprises left clutch active part and left clutch passive part, the left clutch active part is fixed on the left end of main shaft; The left clutch passive part is fixedly connected with left output shaft; Said right clutch comprises right clutch active part and right clutch passive part, and the right clutch active part is fixed on the right-hand member of main shaft, and the right clutch passive part is fixedly connected with right output shaft.
3. difunctional output motor as claimed in claim 1; It is characterized in that also comprise left flange end cap and right flange end cap, left flange end cap and right flange end cap are separately fixed at the right ends of shell; Said left flange end covers and is provided with left through hole, and right flange end covers and is provided with right through hole.
4. difunctional output motor as claimed in claim 1; It is characterized in that left output shaft flexibly connects through left inner bearing and main shaft left end, the left end of main shaft can receive the support of left output shaft; Can in left output shaft, freely rotate again; Right output shaft flexibly connects through right inner bearing and main shaft right-hand member, and the right-hand member of main shaft can receive the support of right output shaft, can in right output shaft, freely rotate again.
5. like claim 1 or 3 described difunctional output motors, it is characterized in that the outside of left output shaft is provided with left outer bearing; Left side output shaft is located in the left through hole of left flange end cap through left outer bearing sleeve; Left side flange end cap is played a supporting role to left output shaft, and the outside of right output shaft is provided with right outer bearing, and right output shaft is located in the right through hole of right flange end cap through right outer bearing sleeve; Right flange end cap is played a supporting role to right output shaft; Left side output shaft and right output shaft through left outer bearing and right outer bearing, can be fixed in left through hole and the right through hole respectively, can in left through hole and right through hole, freely rotate respectively again.
6. difunctional output motor as claimed in claim 1 is characterized in that left clutch and right clutch all are located in the rotor, or partly is arranged in the rotor, or all is located in the stator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100436952A CN102545471A (en) | 2012-02-24 | 2012-02-24 | Double-function output motor |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100436952A CN102545471A (en) | 2012-02-24 | 2012-02-24 | Double-function output motor |
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| CN102545471A true CN102545471A (en) | 2012-07-04 |
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| CN2012100436952A Pending CN102545471A (en) | 2012-02-24 | 2012-02-24 | Double-function output motor |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105035159A (en) * | 2015-07-21 | 2015-11-11 | 上海金桥中工电动叉车公司 | Double-power-source output equipment and power system of electric vehicle with accessory device |
| CN106364622A (en) * | 2016-10-18 | 2017-02-01 | 无锡富乐力科技有限公司 | Integrated electric power assisting device for bicycle |
| CN108321974A (en) * | 2018-03-14 | 2018-07-24 | 宿州迅驰电子科技有限公司 | A kind of electric vehicle motor damping maintenance process |
| CN108462283A (en) * | 2018-03-14 | 2018-08-28 | 宿州迅驰电子科技有限公司 | A kind of electronic automobile-used shock-absorbing motor |
| CN111520453A (en) * | 2020-03-25 | 2020-08-11 | 湖南农业大学 | Embedded differential mechanism rotor |
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| CN1069181A (en) * | 1991-12-29 | 1993-02-24 | 彭丕志 | Multifunction domestic appliance |
| CN2225569Y (en) * | 1994-08-02 | 1996-04-24 | 宋保民 | Centrifugal clutch coupling |
| CN201388111Y (en) * | 2009-04-22 | 2010-01-20 | 邹本武 | Permanent magnet motor with built-in compensating gear |
| CN202475136U (en) * | 2012-02-24 | 2012-10-03 | 上海金桥中工电动叉车公司 | Difunctional output motor |
-
2012
- 2012-02-24 CN CN2012100436952A patent/CN102545471A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1069181A (en) * | 1991-12-29 | 1993-02-24 | 彭丕志 | Multifunction domestic appliance |
| CN2225569Y (en) * | 1994-08-02 | 1996-04-24 | 宋保民 | Centrifugal clutch coupling |
| CN201388111Y (en) * | 2009-04-22 | 2010-01-20 | 邹本武 | Permanent magnet motor with built-in compensating gear |
| CN202475136U (en) * | 2012-02-24 | 2012-10-03 | 上海金桥中工电动叉车公司 | Difunctional output motor |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105035159A (en) * | 2015-07-21 | 2015-11-11 | 上海金桥中工电动叉车公司 | Double-power-source output equipment and power system of electric vehicle with accessory device |
| CN106364622A (en) * | 2016-10-18 | 2017-02-01 | 无锡富乐力科技有限公司 | Integrated electric power assisting device for bicycle |
| CN108321974A (en) * | 2018-03-14 | 2018-07-24 | 宿州迅驰电子科技有限公司 | A kind of electric vehicle motor damping maintenance process |
| CN108462283A (en) * | 2018-03-14 | 2018-08-28 | 宿州迅驰电子科技有限公司 | A kind of electronic automobile-used shock-absorbing motor |
| CN108462283B (en) * | 2018-03-14 | 2019-07-23 | 湖南丰辉电机有限公司 | A kind of electronic automobile-used shock-absorbing motor |
| CN108321974B (en) * | 2018-03-14 | 2019-08-02 | 宿州市未来网络科技有限责任公司 | A kind of electric vehicle motor damping maintenance process |
| CN111520453A (en) * | 2020-03-25 | 2020-08-11 | 湖南农业大学 | Embedded differential mechanism rotor |
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Application publication date: 20120704 |