CN102534443B - Production process for improving strength of aluminum profile - Google Patents

Production process for improving strength of aluminum profile Download PDF

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Publication number
CN102534443B
CN102534443B CN201010586766.4A CN201010586766A CN102534443B CN 102534443 B CN102534443 B CN 102534443B CN 201010586766 A CN201010586766 A CN 201010586766A CN 102534443 B CN102534443 B CN 102534443B
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Prior art keywords
electrophoresis
section bar
aluminum profile
aluminium section
degreasing
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CN201010586766.4A
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CN102534443A (en
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黄爱华
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Nantong Huayang Aluminum Products Co ltd
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Rugao Huayang Aluminum Products Co ltd
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Abstract

The invention provides a production process for improving the strength of an aluminum profile, which comprises the steps of carrying out extrusion after ingot casting homogenization annealing, wherein the extrusion temperature is 300-390 ℃, and obtaining the aluminum profile; after the extruded aluminum profile is subjected to solid solution at the speed of 350-400 ℃/1h, naturally standing for 80-90 h; then pre-degreasing, degreasing and washing; then carrying out electrophoresis in a solution tank with the temperature ranging from 20 ℃ to 25 ℃ and the solid content ranging from 15% to 17%, and then carrying out electrophoresis in the voltage range of 100V to 160V under the condition that the pH value is 6.0 to 6.3; the electrophoresis time is 3-4 min, and the gel is washed by clean water at normal temperature; drying and collecting materials; and packaging. The invention improves the strength and plasticity of the material, simultaneously ensures that the thickness of the electrophoresis layer is uniform, can completely cover the hidden part, has strong adhesive capacity, is not easy to fall off, has strong corrosion resistance, is flat and smooth, and better meets the requirement of environmental protection.

Description

Improve the production technique of aluminum profile strength
Technical field
The present invention relates to a kind of production technique that improves aluminum profile strength.
Background technology
Aluminium alloy is because intensity is not high, easily damage, in order to improve plasticity, fracture toughness property and the fatigue property of aluminium alloy, the most direct method is exactly to improve the purity of material, reduces the content of Fe, Si in aluminium alloy but its material cost increases, and may in metallurgical process, be difficult to realize.
Electrophoresis has another name called---electricity, swimming paint, galvanic deposit.Originated the sixties in 20th century, be applied at first vehicle paint base by Ford Motor Company.Due to its outstanding anticorrosion, antirust function, be used widely in military industry very soon.Just be applied in recent years the surface treatment of haberdashery and hardware.Due to its good quality and height environmental protection, progressively substituting traditional paint spraying.
Electrocoating paint is scattered in water with ionic condition, and under the effect of DC electric field, orientation concentrates on hardware workpiece surface, forms fine and close protective membrane.According to the difference of charged state after the resin particle ionization in electrocoating paint, can be divided into anodic electrophoresis (become negative ion after resin particle ionization, be called for short AED) and ability cathode electrophoresis (become positive ion after resin particle ionization, be called for short CED).The corrosion resistance nature of electrophoretic coating layer extremely good (generally can pass through neutral salt spray test more than 400 hours), discoloration-resisting is strong, good with the bonding force of matrix metal, can carry out various mechanical workout, coat is bright in luster, can be mixed with shades of colour according to user's requirement, common are gold, large red, emerald green, royalblue, coffee color, rifle look, black etc., compared with painting technology, have good workability, pollution to environment and harm significantly reduce, be widely used in each production department, as automobile, motorcycle, bicycle spare parts and accessories, building materials (lockset and door handle), hardware appliance, instrument, furniture, office appliance, metal spectacle frame, slider of zipper fastener, keyring lock, lighter fan housing, spring, plated item, aluminium section bar, watchband, label, jewellery, artwork and minaudiere, kitchen tackle (cutter), bathhouse article (plumbing), household electrical appliance, medicine equipment and toy, and other requires the occasion of color electrophoresis.
Summary of the invention
The object of the invention is to overcome the deficiency that prior art exists, a kind of production technique that improves aluminum profile strength is provided, by annealing and pushing the intensity and the plasticity that improve material, adopt electrophoretic layer high low potential thickness evenly, can cover shelter completely, and adhesive ability strong, be not easy to come off.
Object of the present invention is achieved through the following technical solutions:
The production technique that improves aluminum profile strength, is characterized in that comprising the following steps:
1. by after ingot homogenization annealing, push, extrusion temperature is 300~390 DEG C, obtains aluminium section bar; Aluminium section bar after extruding, after 350~400 DEG C/1h solid solution, is placed 5~10 days naturally;
2. the surperficial grease removal of aluminium section bar: pre-degreasing, degreasing, washing;
3. the electrophoretic process of aluminium section bar: first in the solution tank of 20~25 DEG C of temperature ranges, solids content is in 15~17% scopes, then, under the condition of pH value 6.0~6.3, carries out electrophoresis in 100~160V voltage range; And electrophoresis time is 3~4min, with the clear water washing under normal temperature; Dry rewinding;
4. packaging.
Further, the production technique of above-mentioned raising aluminum profile strength, wherein, extrusion temperature is 350 DEG C, obtains aluminium section bar; Aluminium section bar after extruding, after 400 DEG C/1h solid solution, is placed 10 days naturally.
Further, the production technique of above-mentioned raising aluminum profile strength, wherein, the electrophoretic process of step aluminium section bar is 3. carried out the electrophoresis time of 4min in solution under the condition of the pH value 6.1 that is first 16% at 25 DEG C, 150V, solids content; Then clean with clear water at normal temperatures; Dry again, rewinding.
The substantive distinguishing features of technical solution of the present invention and progressive being mainly reflected in:
By annealing and pushing and improve intensity and the plasticity of material, the high low potential thickness of electrophoretic layer evenly, can cover shelter completely, and adhesive ability strong, be not easy to come off, rotproofness is strong and open and flat smooth, more meets environmental requirement.
Embodiment
The technological process of production that the present invention improves aluminum profile strength is: first aluminium alloy cast ingot is carried out to homogenizing annealing, be raised to 450~480 DEG C by aluminium alloy cast ingot from room temperature with the temperature rise rate of 45~60 DEG C/h, insulation 12~24h, then air cooling; After ingot homogenization annealing, push, extrusion temperature is 300~390 DEG C, obtains aluminium section bar; Aluminium section bar after extruding, after 350~400 DEG C/1h solid solution, is placed 80~90h naturally; Follow pre-degreasing, degreasing, washing; Then in the solution tank of 20~25 DEG C of temperature ranges, solids content is in 15~17% scopes, then, under the condition of pH value 6.0~6.3, carries out electrophoresis in 100~160V voltage range; And electrophoresis time is 3~4min, with the clear water washing under normal temperature; Dry rewinding; Packaging.
When film reaches certain thickness (paint film resistance greatly to a certain extent), workpiece surface forms insulation layer, and " heteropole is inhaled mutually " stops, electrophoretic painting end of processing.Whole aluminium section bar treatment process can be summarized following four steps:
Electrolysis: the electrolysis of water, the anode in the solution with ionic conductivity and negative electrode are connected direct current, and negatively charged ion is inhaled toward anode, and positively charged ion is inhaled toward negative electrode, and produces chemical reaction.
Electrophoresis: the process that the polymkeric substance of band point springs up to negative electrode or anode respectively, anode in colloidal solution and negative electrode connect after electricity, are just being with (or negative) electric charge colloidal particle to be called electrophoresis to negative electrode (or anode) side's swimming phenomenon under the effect of electric field.
Galvanic deposit: charged polymkeric substance is respectively in the process of negative electrode or anodically deposit; The phenomenon that solid is separated out from liquid is called aggegation (cohesion, deposition), is generally because cooling or concentrated solution produce, and in electrophoretic painting, is by means of electricity.Particle positively charged in the time of cathode electro-coating condenses on negative electrode, electronegative particle (ion) is assembled at anode, when positively charged colloidal particle (resin and pigment) arrives negative electrode (by coating) surface region (overbasic interface layer), obtain electronics, and react and become water-insoluble with hydroxide ion, be deposited on negative electrode (coated article).
Electric osmose: the electrophoresis film of deposition shrinks, sloughs solvent and water, form the wet film of even compact, after the energising of the two ends (negative electrode and anode) of the different solution of the concentration with semi-permeable membranes interval, the solvent of lower concentration is called electric osmose to the capable phenomenon of high density sidesway.Electric osmose makes hydrophilic film become hydrophobic film, and dehydration makes film densification.
Embodiment 1
After ingot homogenization annealing, push, extrusion temperature is 390 DEG C, obtains aluminium section bar; Aluminium section bar after extruding, after 350 DEG C/1h solid solution, is placed 6 days naturally;
The surperficial grease removal of aluminium section bar: pre-degreasing, degreasing, washing;
The electrophoretic process of aluminium section bar: first in the solution tank of 21 DEG C of temperature ranges, solids content is in 15% scope, then, under the condition of pH value 6.0, carries out electrophoresis in 100V voltage range; And electrophoresis time is 4min, with the clear water washing under normal temperature; Dry rewinding;
Packaging.
Embodiment 2
After ingot homogenization annealing, push, extrusion temperature is 300 DEG C, obtains aluminium section bar; Aluminium section bar after extruding, after 380 DEG C/1h solid solution, is placed 8 days naturally;
The surperficial grease removal of aluminium section bar: pre-degreasing, degreasing, washing;
The electrophoretic process of aluminium section bar: first in the solution tank of 24 DEG C of temperature ranges, solids content is in 16% scope, then, under the condition of pH value 6.3, carries out electrophoresis in 160V voltage range; And electrophoresis time is 3min, with the clear water washing under normal temperature; Dry rewinding;
Packaging.
Embodiment 3
After ingot homogenization annealing, push, extrusion temperature is 375 DEG C, obtains aluminium section bar; Aluminium section bar after extruding, after 360 DEG C/1h solid solution, is placed 7 days naturally;
The surperficial grease removal of aluminium section bar: pre-degreasing, degreasing, washing;
The electrophoretic process of aluminium section bar: first in the solution tank of 20 DEG C of temperature ranges, solids content is in 17% scope, then, under the condition of pH value 6.0, carries out electrophoresis in 150V voltage range; And electrophoresis time is 3min20s, with the clear water washing under normal temperature; Dry rewinding;
Packaging.
The present invention is by annealing and pushing and improve intensity and the plasticity of material, the high low potential thickness of electrophoretic layer evenly, can cover shelter completely, and adhesive ability strong, be not easy to come off, rotproofness is strong and open and flat smooth, more meets environmental requirement.
It is emphasized that: be only preferred embodiment of the present invention above, not the present invention is done to any pro forma restriction, any simple modification, equivalent variations and modification that every foundation technical spirit of the present invention is done above embodiment, all still belong in the scope of technical solution of the present invention.

Claims (1)

1. the production technique that improves aluminum profile strength, is characterized in that comprising the following steps:
1. by after ingot homogenization annealing, push, extrusion temperature is 350 DEG C, obtains aluminium section bar; Aluminium section bar after extruding, after 3400 DEG C/1h solid solution, is placed 10 days naturally;
2. the surperficial grease removal of aluminium section bar: pre-degreasing, degreasing, washing;
3. the electrophoretic process of aluminium section bar: first in the solution tank of 25 ° of C temperature, solids content is 16%, then, under the condition of pH value 6.1, carries out electrophoresis under 150V voltage; And electrophoresis time is 4min, with the clear water washing under normal temperature; Dry rewinding;
4. packaging.
CN201010586766.4A 2010-12-14 2010-12-14 Production process for improving strength of aluminum profile Active CN102534443B (en)

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Publication number Priority date Publication date Assignee Title
CN104324973A (en) * 2014-09-04 2015-02-04 明达铝业科技(太仓)有限公司 Making method of high-strength aluminum section tubes
CN105463268B (en) * 2015-11-27 2017-11-03 如皋市华阳铝制品有限公司 Aluminum alloy section bar of lock core

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101597710A (en) * 2009-06-10 2009-12-09 苏州有色金属研究院有限公司 A kind of 2 xxx aluminium alloy for aviation and working method thereof
CN101760679A (en) * 2009-12-28 2010-06-30 东北轻合金有限责任公司 Preparation method of 7B04 aluminium alloy section

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101597710A (en) * 2009-06-10 2009-12-09 苏州有色金属研究院有限公司 A kind of 2 xxx aluminium alloy for aviation and working method thereof
CN101760679A (en) * 2009-12-28 2010-06-30 东北轻合金有限责任公司 Preparation method of 7B04 aluminium alloy section

Non-Patent Citations (6)

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唐亮.铝型材电泳涂漆工艺的生产实践.《轻合金加工技术》.2006,第34卷(第4期),36-39.
柯跃虎.电泳涂装工艺参数对铝型材涂膜质量的影响.《现代涂料与涂装》.2010,第13卷(第7期),51-54.
电泳涂装工艺参数对铝型材涂膜质量的影响;柯跃虎;《现代涂料与涂装》;20100731;第13卷(第7期);51-54 *
皮丕辉等.铝型材用丙烯酸酯类阴极电泳涂料树脂的合成及应用.《电镀与涂饰》.2005,第24卷(第6期),55-58.
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铝型材电泳涂漆工艺的生产实践;唐亮;《轻合金加工技术》;20061231;第34卷(第4期);36-39 *

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Address before: 226543 No. 8, Huiren Road, Xiayuan Town, Rugao City, Jiangsu Province (in the industrial concentration zone of Xiayuan town)

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Denomination of invention: Production process for improving the strength of aluminum profiles

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Pledgee: Jiangsu Rugao Rural Commercial Bank Co.,Ltd. Xiayuan sub branch

Pledgor: Nantong Huayang aluminum products Co.,Ltd.

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