CN102528859A - Plywood for container flooring - Google Patents
Plywood for container flooring Download PDFInfo
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- CN102528859A CN102528859A CN2012100248421A CN201210024842A CN102528859A CN 102528859 A CN102528859 A CN 102528859A CN 2012100248421 A CN2012100248421 A CN 2012100248421A CN 201210024842 A CN201210024842 A CN 201210024842A CN 102528859 A CN102528859 A CN 102528859A
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- veneer
- bamboo curtain
- curtain splint
- deck
- bottom board
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Abstract
The invention relates to a plywood for a container flooring, which is formed by combining, pre-pressing and hot-press gluing a plurality of layers of veneers in an assembly production line, and comprises an upper surface layer, a middle layer and a lower surface layer, wherein the veneer comprises a wood veneer and a bamboo curtain veneer, and the upper surface layer, the middle layer and the lower surface layer respectively comprise four layers of wood veneers and a layer of bamboo curtain veneer; and two layers of bamboo curtain veneers and three layers of wood veneers are respectively arranged between the upper surface and the middle layer and between the middle layer and the lower surface layer. The plywood for the container flooring has the advantages of novel structure, stable quality and low production cost.
Description
Technical field
The present invention relates to a kind of glued board, be specifically related to a kind of composite board for bottom board of container.
Background technology
As everyone knows; Container is big because of its capacity, loading capacity is widely used in the carrier greatly; Simultaneously, caused the problem of container cycle in service life minimizing also because the environment that container itself uses is comparatively complicated, abominable and cargo handling, transhipment frequent.And in the container building block, container wood floor is one of important part.Container wood floor generally adopts the wooden plywood of odd-level; China container industry association is in the JH/TD01 standard of issuing and implementation in 2002; Regulation " timber apron is at least 19 layers of glued board "; One of this essence that requires for the container bottom board odd-level is to realize that glued board is that the material and the rift grain direction of each corresponding veneer of the plane of symmetry is symmetry arrangement with the central core, to reach uniformity and the stability of glued board on mechanical property.
The continuous aggravation in short supply of the present global forest reserves; Particularly high-quality timber resources constantly minimizings such as the higher clone of intensity wood and hardwood; The cost of raw material of container bottom board is also in continuous rising, and the utilization that has had increasing people that sight is transferred to bamboo timber resource in the container bottom board industry comes up.Along with people's is to the continuous exploration and the research of bamboo wood characteristic, and in recent years, the bamboo wood composite more and more receives numerous personages' in the industry concern.
Bamboo wood has vertical tension and the high characteristics of bending strength; Through using the bamboo wood composite; Can be good at increasing the intensity of container bottom board, but, certainly exist bigger slit between the bamboo chip simultaneously because bamboo wood need be processed bamboo chip with bamboo when using is woven into bamboo curtain splint and uses.In the production process of container bottom board; In order to bring into play the high characteristics of bamboo wood bending strength, producer's custom is put in bamboo wood near container bottom board surperficial so that better bring into play the resistance to tension of bamboo curtain splint, guarantees the intensity of container bottom board; But because the radian that slit between bamboo curtain splint and bamboo chip self exist; Cause bad phenomenon such as container bottom board surface irregularity easily, panel is passed through by sand easily when carrying out sanding, and in use panel surface is prone to defectives such as cracking; This not only has a strong impact on the outward appearance of container bottom board, also causes the instability of container bottom board self intensity.Also there is the researcher bamboo curtain splint veneer to be put in the mid portion of container bottom board; Though eliminated the superficial defects that bring in the slit between bamboo chip like this; But fail to get hold of the gummed characteristic of bamboo; Make that the gummed between the bamboo wood is relatively poor relatively, the sandwich layer position is sheared destruction easily, unstable properties in actual production and use.
Summary of the invention
Goal of the invention: the objective of the invention is provides a kind of novel structure in order to overcome deficiency of the prior art, steady quality, and production cost is low, overcomes the novel container composite board for bottom board that the bamboo wood characteristic is brought the defective of container bottom board surface irregularity.
Technical scheme: in order to solve the problems of the technologies described above; Composite board for bottom board of container of the present invention, is formed through precompressed, hot-press gluing through the combination of assembly production line by the multilayer veneer; It comprises upper layer, intermediate layer and following surface layer, and said veneer comprises veneer and bamboo curtain splint veneer; Said upper layer, intermediate layer and following surface layer comprise four layers of veneer and one deck bamboo curtain splint veneer respectively; Layer, intermediate layer are between the two and the intermediate layer, down surface layer is respectively equipped with two-layer bamboo curtain splint veneer and three layers of veneer between the two in the above.
The seeds of said veneer are that clone, A Bidong, Marasse, beech, You Jiali, birch, poplar, Eucalyptus, spoke thank to one or more in pine, larch, the masson pine.
Said upper layer is respectively clone's veneer of the vertical texture of one deck, the mistake bakelite veneer of the vertical texture of one deck, the vertical bamboo curtain splint veneer behind one deck impregnation, the veneer that one deck cross grain is crossed bakelite veneer and the vertical texture of one deck with following surface layer ecto-entad.
Said intermediate layer comprises the horizontal bamboo curtain splint veneer behind one deck impregnation, is located at the bakelite veneer and the vertical veined wood veneer of each one deck excessively of the vertical texture of each one deck of these horizontal bamboo curtain splint veneer both sides.
The glue of in said veneer and bamboo curtain splint veneer, using is synvaren, and solids content is 48 ± 1, in every 1kg glue, adds the 2.4g pesticide.
The moisture content of said veneer≤10%, moisture content≤12% after the said bamboo curtain splint veneer drying, behind the phenolic resin glue dipping, low temperature drying is to moisture content≤18%.
Said bamboo curtain splint veneer is the bamboo curtain splint veneer that braiding forms after removing surf green, tabasheer.
The veneer that said veneer can form required specification through the less veneer mitered of identical texture, toe joint.
The thickness of said container bottom board is 28mm ± 0.5mm.
Among the present invention, the built-up sequence of said assembly production line is put surface layer down on streamline; Laterally cross the band veneer of glue, the vertical rift grain bamboo curtain splint veneer behind the impregnation, the horizontal face crossing of crossing glue; Vertical rift grain bamboo curtain splint veneer behind the impregnation, the horizontal band veneer of crossing glue, the intermediate layer that bamboo and wood is compound; Laterally cross the band veneer of glue, the vertical rift grain bamboo curtain splint veneer behind the impregnation, the horizontal band veneer of crossing glue; Vertical rift grain bamboo curtain splint veneer behind the impregnation, the horizontal band veneer of crossing glue, upper layer.
Among the present invention, the joining method of the veneer that book size is less is:
(1) veneer is ground to the gradient of width 6-10 degree on the bevel grinding machine, coats phenolic resin glue, two gradients overlap joints behind hot pressing on the bar shaped press, gummed, cut into the veneer of required specification.
(2) veneer is cut into the zigzag that tooth depth is 50mm on the profile of tooth cutter, dock.
Beneficial effect: the present invention compared with prior art, its remarkable advantage is: adopt the manufacturing approach of continuous productive process assembly, avoided the phenomenon of the easy entanglement of manual assembly level; Reduced the use of adhesive; Productivity ratio is high, reduced production cost, the blemish when having overcome the bamboo wood characteristic to container bottom board surface irregularity and sanding; Bring into play the anti-bending strength of bamboo wood preferably, guaranteed the quality requirement of container bottom board; Container bottom board through the compound production of bamboo wood utilizes abundant homemade bamboo timber resource, has reduced the raw material supply requirement of the shortage of world forest resources to container bottom board production significantly, has also reduced production cost simultaneously.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Wherein:
1, upper layer; 2, intermediate layer; 3, following surface layer
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is further described.
As shown in Figure 1, a kind of composite board for bottom board of container of the present invention, is formed through precompressed, hot-press gluing through the combination of assembly production line by the multilayer veneer, and squeeze time is 30min, pressure 0.8-1.2MPa, and assembly time is 120min after the precompressed; At temperature 130-145 ℃; Carry out hot pressing under the condition of pressure 2.5-3.5Mpa; The time of high temperature packing stage is 35min, and the time of cooling packing stage is 15min, release then; Said composite board for bottom board of container comprises upper layer 1, intermediate layer 2 and following surface layer 3, and said veneer comprises veneer and bamboo curtain splint veneer; Said upper layer 1, intermediate layer 2 and following surface layer 3 comprise four layers of veneer and one deck bamboo curtain splint veneer respectively; Layer 1, intermediate layer 2 are between the two and intermediate layer 2, down surface layer 3 is respectively equipped with two-layer bamboo curtain splint veneer and three layers of veneer between the two in the above; The seeds of said veneer are that clone, A Bidong, Marasse, beech, You Jiali, birch, poplar, Eucalyptus, spoke thank to one or more in pine, larch, the masson pine; Said upper layer 1 is respectively clone's veneer of the vertical texture of one deck, the mistake bakelite veneer of the vertical texture of one deck, the vertical bamboo curtain splint veneer behind one deck impregnation, the veneer that one deck cross grain is crossed bakelite veneer and the vertical texture of one deck with following surface layer 3 ecto-entads; Said intermediate layer 2 comprises the horizontal bamboo curtain splint veneer behind one deck impregnation, is located at the bakelite veneer and the vertical veined wood veneer of each one deck excessively of the vertical texture of each one deck of these horizontal bamboo curtain splint veneer both sides; The glue of in said veneer and bamboo curtain splint veneer, using is synvaren, and solids content is 48 ± 1, in every 1kg glue, adds the 2.4g pesticide; The moisture content of said veneer≤10%, double spread, glue-spread is 250-350g/m
2, moisture content≤12% after the said bamboo curtain splint veneer drying, behind the phenolic resin glue dipping, low temperature drying is to moisture content≤18%; Said bamboo curtain splint veneer is the bamboo curtain splint veneer that braiding forms after removing surf green, tabasheer; Said veneer can form through identical texture less veneer mitered, toe joint; The thickness of said container bottom board is 28mm ± 0.5mm; Totally 25 layers of this bamboo wood composite container baseboards, this bamboo wood composite container baseboard is used glued board, and after sanding was handled, its surfacing, smooth can not occur uneven and dash board sand is worn phenomenon, meets the quality requirement of container bottom board; The bamboo curtain splint veneer that the present invention adopted is the bamboo section that is cut into required specification length by former bamboo; Cut open bamboo, remove internal segment, surf green, tabasheer; Cuing open the bamboo of slighing into desired thickness slights; Be compiled into the bamboo curtain splint of Len req, width with cotton thread, behind dry back impregnation, impregnation, carry out the bamboo curtain splint that the moisture content standard of according with process requirements is arrived in low temperature drying again.The present invention adopts the manufacturing approach of continuous productive process assembly; Avoided the phenomenon of the easy entanglement of manual assembly level, reduced the use of adhesive, productivity ratio is high; Reduced production cost; Blemish when having overcome the bamboo wood characteristic to container bottom board surface irregularity and sanding is brought into play the anti-bending strength of bamboo wood preferably, has guaranteed the quality requirement of container bottom board; Container bottom board through the compound production of bamboo wood utilizes abundant homemade bamboo timber resource, has reduced the raw material supply requirement of the shortage of world forest resources to container bottom board production significantly, has also reduced production cost simultaneously.
The present invention does not relate to all identical with the prior art prior art that maybe can adopt of part and realizes.
Claims (9)
1. a composite board for bottom board of container, is formed through precompressed, hot-press gluing through the combination of assembly production line by the multilayer veneer, and it comprises upper layer (1), intermediate layer (2) and following surface layer (3), it is characterized in that: said veneer comprises veneer and bamboo curtain splint veneer; Said upper layer (1), intermediate layer (2) and following surface layer (3) comprise four layers of veneer and one deck bamboo curtain splint veneer respectively; In the above layer (1), intermediate layer (2) between the two and intermediate layer (2), surface layer (3) is respectively equipped with two-layer bamboo curtain splint veneer and three layers of veneer between the two down.
2. composite board for bottom board of container according to claim 1 is characterized in that: the seeds of said veneer are that clone, A Bidong, Marasse, beech, You Jiali, birch, poplar, Eucalyptus, spoke thank to one or more in pine, larch, the masson pine.
3. composite board for bottom board of container according to claim 1 is characterized in that: said upper layer (1) and following surface layer (3) ecto-entad be respectively the vertical texture of one deck clone's veneer, the vertical texture of one deck cross the vertical bamboo curtain splint veneer behind bakelite veneer, one deck impregnation, the veneer that one deck cross grain is crossed bakelite veneer and the vertical texture of one deck.
4. composite board for bottom board of container according to claim 1; It is characterized in that: said intermediate layer (2) comprise the horizontal bamboo curtain splint veneer behind one deck impregnation, are located at the bakelite veneer and the vertical veined wood veneer of each one deck excessively of the vertical texture of each one deck of these horizontal bamboo curtain splint veneer both sides.
5. composite board for bottom board of container according to claim 1 is characterized in that: the glue that in said veneer and bamboo curtain splint veneer, uses is synvaren, and solids content is 48 ± 1, in every 1kg glue, adds the 2.4g pesticide.
6. composite board for bottom board of container according to claim 1 is characterized in that: the moisture content of said veneer≤10%, and moisture content≤12% after the said bamboo curtain splint veneer drying, behind the phenolic resin glue dipping, low temperature drying is to moisture content≤18%.
7. composite board for bottom board of container according to claim 1 is characterized in that: said bamboo curtain splint veneer is the bamboo curtain splint veneer that braiding forms after removing surf green, tabasheer.
8. composite board for bottom board of container according to claim 1 is characterized in that: the veneer that said veneer can form required specification through the less veneer mitered of identical texture, toe joint.
9. composite board for bottom board of container according to claim 1 is characterized in that: the thickness of said container bottom board is 28mm ± 0.5mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100248421A CN102528859A (en) | 2012-02-06 | 2012-02-06 | Plywood for container flooring |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100248421A CN102528859A (en) | 2012-02-06 | 2012-02-06 | Plywood for container flooring |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102528859A true CN102528859A (en) | 2012-07-04 |
Family
ID=46337512
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012100248421A Pending CN102528859A (en) | 2012-02-06 | 2012-02-06 | Plywood for container flooring |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102528859A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103552136A (en) * | 2013-10-23 | 2014-02-05 | 诸暨市光裕竹业有限公司 | Base plate for non-overrun device of railway transport tank and manufacturing method thereof |
| CN103600379A (en) * | 2013-10-11 | 2014-02-26 | 宜兴市一洲木业有限公司 | OSB4 (oriented strand board 4) bamboo-wood composite film-faced plywood for container bottom board and fabricating method thereof |
| CN107379140A (en) * | 2017-06-30 | 2017-11-24 | 常州亚环环保科技有限公司 | A kind of container bottom board and preparation method thereof |
Citations (9)
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|---|---|---|---|---|
| CN1192420A (en) * | 1997-11-14 | 1998-09-09 | 南京林业大学 | Bottom baord for container, and method for mfg. same |
| CN1281789A (en) * | 1999-08-21 | 2001-01-31 | 湖南绥港人造板有限公司 | Bamboo, wood and plastics composite container floor and its production method |
| CN1903529A (en) * | 2005-07-26 | 2007-01-31 | 中国国际海运集装箱(集团)股份有限公司 | Adhesive-bonded panel made of bamboo and wood and its prodn. method |
| CN200960685Y (en) * | 2006-10-26 | 2007-10-17 | 南通新洋环保板业有限公司 | Bamboo-wood plywood for container |
| US20100015389A1 (en) * | 2008-07-17 | 2010-01-21 | Alberta Research Council Inc. | Container flooring material and method of manufacture |
| CN101927514A (en) * | 2009-06-19 | 2010-12-29 | 胜狮货柜技术研发（上海）有限公司 | Plywood for container flooring |
| CN102303338A (en) * | 2011-09-05 | 2012-01-04 | 宿迁市曙光木业有限公司 | Process for manufacturing aspen container floor |
| CN202106432U (en) * | 2009-12-22 | 2012-01-11 | 广州市国田集装箱配件有限公司 | Bamboo-wood composite board |
| CN202556508U (en) * | 2012-02-06 | 2012-11-28 | 宜兴市一洲木业有限公司 | Plywood used in container bottom plate |
-
2012
- 2012-02-06 CN CN2012100248421A patent/CN102528859A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1192420A (en) * | 1997-11-14 | 1998-09-09 | 南京林业大学 | Bottom baord for container, and method for mfg. same |
| CN1281789A (en) * | 1999-08-21 | 2001-01-31 | 湖南绥港人造板有限公司 | Bamboo, wood and plastics composite container floor and its production method |
| CN1903529A (en) * | 2005-07-26 | 2007-01-31 | 中国国际海运集装箱(集团)股份有限公司 | Adhesive-bonded panel made of bamboo and wood and its prodn. method |
| CN200960685Y (en) * | 2006-10-26 | 2007-10-17 | 南通新洋环保板业有限公司 | Bamboo-wood plywood for container |
| US20100015389A1 (en) * | 2008-07-17 | 2010-01-21 | Alberta Research Council Inc. | Container flooring material and method of manufacture |
| CN101927514A (en) * | 2009-06-19 | 2010-12-29 | 胜狮货柜技术研发（上海）有限公司 | Plywood for container flooring |
| CN202106432U (en) * | 2009-12-22 | 2012-01-11 | 广州市国田集装箱配件有限公司 | Bamboo-wood composite board |
| CN102303338A (en) * | 2011-09-05 | 2012-01-04 | 宿迁市曙光木业有限公司 | Process for manufacturing aspen container floor |
| CN202556508U (en) * | 2012-02-06 | 2012-11-28 | 宜兴市一洲木业有限公司 | Plywood used in container bottom plate |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103600379A (en) * | 2013-10-11 | 2014-02-26 | 宜兴市一洲木业有限公司 | OSB4 (oriented strand board 4) bamboo-wood composite film-faced plywood for container bottom board and fabricating method thereof |
| CN103552136A (en) * | 2013-10-23 | 2014-02-05 | 诸暨市光裕竹业有限公司 | Base plate for non-overrun device of railway transport tank and manufacturing method thereof |
| CN107379140A (en) * | 2017-06-30 | 2017-11-24 | 常州亚环环保科技有限公司 | A kind of container bottom board and preparation method thereof |
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| PB01 | Publication | ||
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
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Application publication date: 20120704 |