CN102527580A - Full-automatic high-speed online non-contact bottom filling machine - Google Patents
Full-automatic high-speed online non-contact bottom filling machine Download PDFInfo
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- CN102527580A CN102527580A CN2012100616014A CN201210061601A CN102527580A CN 102527580 A CN102527580 A CN 102527580A CN 2012100616014 A CN2012100616014 A CN 2012100616014A CN 201210061601 A CN201210061601 A CN 201210061601A CN 102527580 A CN102527580 A CN 102527580A
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- filling machine
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- bottom filling
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Abstract
The invention discloses a full-automatic high-speed online non-contact bottom filling machine, which comprises a mechanical moving module, a mechanical arm arranged on the mechanical moving module, a detection unit and a control unit for controlling the mechanical arm to move according to detection data from the detection unit, wherein a dispensing device is arranged at the tail end of the mechanical arm and connected with a material discharging channel of a fluid control device through a rubber pipe; and a glue storage device is connected with a material feeding channel of the fluid control device through another rubber pipe. The full-automatic high-speed online non-contact bottom filling machine is totally controlled by a computer, and has a precise design, so that a designed dispensing controller can be integrated in the conventional dispensing machine, and an independent control box body can be manufactured; and furthermore, the full-automatic high-speed online non-contact bottom filling machine is low in cost, and small in volume, and programs are very convenient to set and operate.
Description
Technical field
The present invention relates to the spot gluing equipment technical field, relates to the online noncontact of a kind of fully automatic high-speed bottom filling machine in particular.
Background technology
Tell glue machine, point gum machine etc. that prior art provides need be controlled with adhesive throw-up controller; The size that wherein existing fluid control device is regulated operating air pressure is specially: earlier the control valve knob is pulled out when regulating air pressure; The pressure that turns clockwise increases; Be rotated counterclockwise pressure and reduce, behind the pressure of being transferred to after fitting, again knob is locked toward pusher.Pressure is big more, and the speed of telling glue is fast more, otherwise then gets over the mound.Fluid viscosity is low can nature seepage flow or because the wire drawing situation that the fluid viscosity height is produced when telling glued bundle, through slowly regulating the resorption adjustable valve, just is transferred to no longer till seepage flow or the wire drawing.It not is to be the bigger the better that the resorption amount is regulated, thereby can be with the fluid suck-back to machine intimate damage machine when excessive.
Summary of the invention
In view of the weak point of above-mentioned prior art, the object of the present invention is to provide and a kind ofly supply stable air pressure, accurately control a kind of online noncontact of some glue fully automatic high-speed bottom filling machine that has spray valve of gas output.
In order to achieve the above object; The present invention has taked following technical scheme: the online noncontact of a kind of fully automatic high-speed bottom filling machine; Comprise a mechanical movement module; Be arranged on mechanical arm on the said mechanical movement module, detecting unit, according to control module from the said manipulator motion of detection Data Control of said detecting unit; One point glue equipment is arranged on the end of said mechanical arm, and said point glue equipment is connected with the tapping channel of a fluid control device through sebific duct, and a storage adhesive dispenser is connected with said fluid control device feeding-passage through sebific duct.
More excellent; Said bottom filling machine also comprises the integrated temperature control module that is arranged on said mechanical movement module; Said integrated temperature control module is used for realizing a uniformity of glue process glue temperature; Guarantee a glue efficient and put the colloid amount, it comprises closed loop heating system and glue temperature control system.
More excellent; Said bottom filling machine also comprises weighing system, vision system and the laser-measured height system that is arranged on the said mechanical movement module; Wherein, said Weighing module can be controlled the gel quantity of said some rubber moulding piece automatically, said vision system user preset and calibration point glue position; Said laser-measured height system is used for automatic test point adhesive dispenser and treats a distance of glue product, improves a some glue locating accuracy.
More excellent, said point glue equipment is a spray valve, and said spray valve comprises in a valve body of being made up of upper valve body and following valve body, the said valve body cavity is set; One striker is set in the said cavity, and the position that combines with said cavity at said striker is provided with a sealing device at least, and the bottom of said striker is arranged in the nozzle of bottom of said cavity; Said nozzle is located in the spraying cap, and said spraying cap is connected fixing with said valve body, and the position that the middle part of said striker combines with said cavity is provided with an axle sleeve; The upper end of said striker is connected in the piston in the said cavity; Said piston top is provided with spring, is provided with sealing device between said piston and the body cavity, and said valve body top is connected with the scale indicating device; Be connected with stroke adjusting device on the said scale indicating device, be used for the said return spring of pressure holding; Also be provided with on the said valve body be communicated with valve body advance adhesive dispenser and inlet duct, said inlet duct comprises rising air intake assembly that drives said piston stroking upward and the return air intake assembly that drives said descent of piston.
More excellent, said detecting unit is the current sensor with the electric current coupling of the motor of said mechanical arm, is used to detect the moment of motor.
More excellent, said detecting unit is the motor-operated rotary transformer by said mechanical arm, is used to detect the speed of said motor.
More excellent, said detecting unit is the motor-operated rotary transformer by said mechanical arm, is used to detect the position of said motor.
More excellent, said fluid control device includes the valve body and that a pedestal, is movably installed in the pedestal and is used for the movable controller of application valve body.
The online noncontact of the disclosed fully automatic high-speed of the present invention bottom filling machine; Some glue quantity through programme-control each point glue position; And the some glue quantity of each position can be revised as required; Even the operator needs many glue of coating same some glue position when glue, controller control point gum machine automatically drips glue according to counting of setting, and greatly reduces operator's the labour intensity and the degree of accuracy of some glue operation.And the online noncontact of fully automatic high-speed disclosed by the invention bottom filling machine; All use computer control, design is accurate, and institute's design point glue controller can be integrated in the existing point gum machine; Also can be made into a control casing separately; Cost is low, and volume is little, program setting, the operation all very convenient.
Description of drawings
Fig. 1 is the general structure block diagram of the online noncontact of the disclosed fully automatic high-speed of embodiment of the invention bottom filling machine;
Fig. 2 is a control module structured flowchart in the embodiment of the invention;
Fig. 3 is the overall structure sketch map of spray valve among the present invention;
Fig. 4 combines sketch map for spray valve external structure of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment, be described in detail inventing the online noncontact of disclosed fully automatic high-speed bottom filling machine.
See also Fig. 1 and Fig. 2, wherein, Fig. 1 is the online bottom of the fully automatic high-speed filling machine general structure block diagram that the embodiment of the invention provided, and Fig. 2 is a control module structured flowchart among Fig. 1, for the ease of explanation, only shows the part relevant with present embodiment.As shown in Figure 1; The online noncontact of the disclosed fully automatic high-speed of the present invention bottom filling machine; Comprise a mechanical movement module 201, be arranged on mechanical arm 210 on the mechanical movement module 201, detecting unit, be arranged on the end of mechanical arm 210 according to control module 211, one point glue equipments 222 from the motion of the detection Data Control mechanical arm of said detecting unit; In the present embodiment; Point glue equipment 222 is a spray valve, and point glue equipment 222 is connected with a fluid control device 223 tapping channels through sebific duct, and a storage adhesive dispenser 225 is connected with a fluid control device feeding-passage through sebific duct.
Wherein, mechanical movement module 201 comprises mechanical arm 210 and is used to control the control module 211 of the motion of mechanical arm 210.See also Fig. 2, control module 211 comprises processor 110, memory 111, communication unit 112 and driver element 113.The power of the motor 221 of mechanical arm 210 is from the driver element 113 of control module 211.Mechanical movement module 201 also comprises the teaching machine 212 that is used for teaching or hand operating mechanism motion module 201.Teaching machine 212 is through communicating by letter with control module 211 such as cable or the same communication mode of radio.Teaching machine 212 is equipped with display unit 120.Detect the moment of the motor of mechanical arm 210 through moment detection part 13.Moment detection part 213 can be installed in the control module 211 and near the power of driver element 113 and import.Moment detection part 213 is with result back control module 211.Memory 111 is stored the measured value of these moments and is handled by processor 110.Replacedly, also can the measured value of this moment be offered outer computer and by the storage of this outer computer and handle.Moment detection part 213 can be a current sensor, its detect from driver element 113 flow through mechanical arm motor electric current and calculate the corresponding moment of this motor based on the detected value of this electric current.The memory 111 of control module 211 can be stored the torgue measurement value continuously, and the torgue measurement value that the processor 110 of control module 211 is stored according to memory 111 is carried out corresponding the processing.
In order to make the online noncontact of the disclosed fully automatic high-speed of embodiment of the invention bottom filling machine have more performance; Can increase integrated temperature control module 300; Weighing system 400, vision system 500 and laser-measured height system 600, wherein, integrated temperature control module 300 is used for realizing a uniformity of glue process glue temperature; Guarantee a glue efficient and put the colloid amount, it comprises closed loop heating system and glue temperature control system.Weighing module 400 can be controlled the gel quantity of said some rubber moulding piece automatically, and vision system 500 is used for user preset and calibration point glue position; Laser-measured height system 600 is used for automatic test point adhesive dispenser and treats a distance of glue product, improves some glue locating accuracy.And, aforesaid integrated temperature control module 300, weighing system 400, vision system 500 and laser-measured height system 600 all are connected control module 211 and mechanical movement module 201.
See also Fig. 3 and Fig. 4, the spray valve that the embodiment of the invention provided comprises in a valve body of being made up of upper valve body 2 and following valve body 3, the said valve body cavity 24 is set; One striker 8 is set in the said cavity 24, with the position that said cavity 24 combines one sealing device is set at least at said striker 8, striker 8 is combined closely in different positions through O type circle 13, O type circle 15, O type circle 17 with valve body in the present embodiment; For example, a said sealing device is positioned at the top of nozzle, is arranged between the cavity of syringe needle and following valve body; For example, a said sealing device is arranged on the outside of piston, is used for having prevented the process at a glue; Stagnate in valve owing to produce the glue private, use the main purpose of O type circle to be used for, form the space of a sealing; Prevented effectively in the process of a glue, stagnate in glue dispensing valve owing to produce the glue private, or this glue dispensing valve assembly has produced the situation of elastic fatigue or wearing and tearing; The bottom of striker 8 is arranged in the nozzle 4 of bottom of said cavity 24, and said nozzle 4 is located in the spraying cap 6, and said spraying cap 6 is connected with said valve body to be fixed; The position that said striker 8 middle parts combine with said cavity 24 is provided with an axle sleeve 7; The upper end of said striker 8 is connected in the piston 7 in the said cavity 24, and said piston 7 tops are provided with spring 11, are provided with sealing device between said piston and the body cavity; Sealing device specifically is meant an O RunddichtringO in the present embodiment; Said valve body top is connected with scale indicating device 10, is connected with stroke adjusting device 1 on the said scale indicating device 10, is used for the said return spring 11 of pressure holding; Also be provided with on the said valve body be communicated with valve body advance adhesive dispenser 23 and inlet duct 22; Said inlet duct 22 comprises and drives the up rising air intake assembly of said piston 5 and drive the descending return air intake assembly of said piston 5; Said inlet duct 22 is provided with first intake interface and second intake interface at least; Said first intake interface is connected with the air inlet pipe of outside respectively with said second intake interface; Be used for coming variation of gas pressure in the control cylinder through the air inlet pipe variation of gas pressure, thus the opening and closing of by-pass valve control.Can come as required to regulate,, drive piston 5 upstream or downstream through the motion conditions that adjustment control comes regulating piston 5 through controller.When regulating each time as long as the scale that is marked with five equilibrium according to the stroke corrector loop just can be adjusted stroke adjustment rapidly and exactly with piston hits the gap between the pad, thereby change the stroke of piston 5, reach what purpose of change glue amount.
In process used in everyday; Spray valve is installed in the some glue end of point gum machine or manipulator or mechanical movement module usually; Adorning glue in the packing element 11, the top of packing element 11 connects a tracheae; Be used for strengthening pressure, make glue arrive advancing in the glue head 5 of valve body through adapter 9 in the packing element 11; After motor 3 got electric powering on, the rotor of motor 3 began to rotate, and the rotation of the rotor of motor 3 drives screw rod 6 rotations through the buckle connection, and screw rod 6 rotates, and drives the glue in the glue head 5, along screw rod 6 belt guiding gutters 15 outflows.Just accomplished a some glue action this moment, according to the needs that design is produced, design cycle is carried out a glue action as required in advance.
The online noncontact of fully automatic high-speed in embodiment of the invention bottom filling machine, detecting unit be the current sensor that is coupled of the electric current with the motor of mechanical arm or, be used to detect the moment of motor.Perhaps detecting unit is the motor-operated rotary transformer by said mechanical arm, is used to detect the speed and the position of said motor.
The beneficial effect of fluid control device provided by the invention is: through installing pressure regulating solenoid valve on tracheae with at air accumulator; Can better adjust the air pressure of gas port; And the stable air pressure that provides; The precision that can accomplish some glue be ± 0.001ml, repeats consistent some glue precision, can with the automatically dropping glue function of the online noncontact of fully automatic high-speed bottom filling machine completion superelevation repeatable accuracy.
The online noncontact of fully automatic high-speed of the present invention bottom filling machine is through the some glue quantity of programme-control each point glue position; And the some glue quantity of each position can be revised as required; Even the operator needs many glue of coating same some glue position when glue; Controller control point gum machine automatically greatly reduces operator's the labour intensity and the degree of accuracy of some glue operation according to a glue of counting of setting.The online noncontact of fully automatic high-speed of the present invention bottom filling machine all uses computer control, and design is accurate, and institute's design point glue controller can be integrated in the existing point gum machine; Also can be made into a control casing separately; Cost is low, and volume is little, program setting, the operation all very convenient.
Claims (8)
1. the online noncontact of fully automatic high-speed bottom filling machine; It is characterized in that; Comprise a mechanical movement module; Be arranged on mechanical arm on the said mechanical movement module, detecting unit, according to control module from the said manipulator motion of detection Data Control of said detecting unit; One point glue equipment is arranged on the end of said mechanical arm, and said point glue equipment is connected with the tapping channel of a fluid control device through sebific duct, and a storage adhesive dispenser is connected with said fluid control device feeding-passage through sebific duct.
2. full-automatic online noncontact as claimed in claim 1 bottom filling machine; It is characterized in that; Said bottom filling machine also comprises the integrated temperature control module that connects said mechanical movement module and control module; Said integrated temperature control module is used for realizing a uniformity of glue process glue temperature, guarantees a glue efficient and puts the colloid amount, and it comprises closed loop heating system and glue temperature control system.
3. full-automatic online noncontact as claimed in claim 2 bottom filling machine; It is characterized in that; Said bottom filling machine also comprises weighing system, vision system and the laser-measured height system that connects said mechanical movement module and control module; Wherein, said Weighing module can be controlled the gel quantity of said some rubber moulding piece automatically, said vision system user preset and calibration point glue position; Said laser-measured height system is used for automatic test point adhesive dispenser and treats a distance of glue product, improves a some glue locating accuracy.
4. like any described full-automatic online noncontact bottom filling machine of claim 1-3, it is characterized in that said point glue equipment is a spray valve; Said spray valve comprises in a valve body of being made up of upper valve body and following valve body, the said valve body cavity is set, and a striker is set in the said cavity, and the position that combines with said cavity at said striker is provided with a sealing device at least; The bottom of said striker is arranged in the nozzle of bottom of said cavity; Said nozzle is located in the spraying cap, and said spraying cap is connected fixing with said valve body, and the position that the middle part of said striker combines with said cavity is provided with an axle sleeve; The upper end of said striker is connected in the piston in the said cavity; Said piston top is provided with spring, is provided with sealing device between said piston and the body cavity, and said valve body top is connected with the scale indicating device; Be connected with stroke adjusting device on the said scale indicating device, be used for the said return spring of pressure holding; Also be provided with on the said valve body be communicated with valve body advance adhesive dispenser and inlet duct, said inlet duct comprises rising air intake assembly that drives said piston stroking upward and the return air intake assembly that drives said descent of piston.
5. the online noncontact of fully automatic high-speed as claimed in claim 4 bottom filling machine is characterized in that, said detecting unit be the current sensor that the electric current with the motor of said mechanical arm is coupled, and is used to detect the moment of motor.
6. the online noncontact of fully automatic high-speed as claimed in claim 4 bottom filling machine is characterized in that said detecting unit is the motor-operated rotary transformer by said mechanical arm, is used to detect the speed of said motor.
7. like claim 5 or the online noncontact of 6 described fully automatic high-speeds bottom filling machine, it is characterized in that said detecting unit is the motor-operated rotary transformer by said mechanical arm, be used to detect the position of said motor.
8. the online noncontact of fully automatic high-speed as claimed in claim 7 bottom filling machine is characterized in that, said fluid control device includes the valve body and that a pedestal, is movably installed in the pedestal and is used for the movable controller of application valve body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100616014A CN102527580A (en) | 2012-03-09 | 2012-03-09 | Full-automatic high-speed online non-contact bottom filling machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2012100616014A CN102527580A (en) | 2012-03-09 | 2012-03-09 | Full-automatic high-speed online non-contact bottom filling machine |
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| CN102527580A true CN102527580A (en) | 2012-07-04 |
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| CN2012100616014A Pending CN102527580A (en) | 2012-03-09 | 2012-03-09 | Full-automatic high-speed online non-contact bottom filling machine |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103586169A (en) * | 2013-11-08 | 2014-02-19 | 四维尔丸井(广州)汽车零部件有限公司 | Coating device and coating method |
| CN103752460A (en) * | 2013-12-24 | 2014-04-30 | 安徽省明光市爱福电子有限公司 | Relay outer shell automatic adhesive dispensing device |
| CN104209233A (en) * | 2014-08-18 | 2014-12-17 | 台晶(宁波)电子有限公司 | Chip carrying dispensing mechanism for production of quartz crystal resonator |
| CN104437989A (en) * | 2014-10-30 | 2015-03-25 | 马瑞利汽车零部件(芜湖)有限公司 | Gluing mechanical arm for producing automotive lamps |
| CN104889019A (en) * | 2014-10-09 | 2015-09-09 | 苏州富强科技有限公司 | Automatic needle aligning apparatus |
| CN105665226A (en) * | 2016-04-21 | 2016-06-15 | 三河市汇莹电气设备制造有限公司 | Dispenser based on internet of things |
| WO2017067031A1 (en) * | 2015-10-22 | 2017-04-27 | 苏州工业园区宇速电子有限公司 | Method, structure, and device for binding two substrates |
| CN108636672A (en) * | 2018-05-30 | 2018-10-12 | 常州铭赛机器人科技股份有限公司 | It weighs and corrects the glue spraying method and Fluid coater of the speed of service |
| CN109127286A (en) * | 2018-09-28 | 2019-01-04 | 吴江市华兆净化设备有限公司 | A kind of mechanical arm glue spreading method applied to color steel plate production |
| CN111889311A (en) * | 2020-02-13 | 2020-11-06 | 苏州特瑞特机器人有限公司 | Micro-pneumatic spray valve |
| CN112234214A (en) * | 2020-10-09 | 2021-01-15 | 深圳市雄韬电源科技股份有限公司 | Fuel cell repairing device and method |
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| EP1857187A1 (en) * | 2006-05-17 | 2007-11-21 | Robert Bürkle GmbH | Apparatus for gluing surfaces to be coated with a film in a workpiece made of compressed wooden material |
| CN201361604Y (en) * | 2008-12-31 | 2009-12-16 | 比亚迪股份有限公司 | Rotation-type off-line dispenser |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103586169A (en) * | 2013-11-08 | 2014-02-19 | 四维尔丸井(广州)汽车零部件有限公司 | Coating device and coating method |
| CN103752460A (en) * | 2013-12-24 | 2014-04-30 | 安徽省明光市爱福电子有限公司 | Relay outer shell automatic adhesive dispensing device |
| CN104209233A (en) * | 2014-08-18 | 2014-12-17 | 台晶(宁波)电子有限公司 | Chip carrying dispensing mechanism for production of quartz crystal resonator |
| CN104889019A (en) * | 2014-10-09 | 2015-09-09 | 苏州富强科技有限公司 | Automatic needle aligning apparatus |
| CN104437989A (en) * | 2014-10-30 | 2015-03-25 | 马瑞利汽车零部件(芜湖)有限公司 | Gluing mechanical arm for producing automotive lamps |
| WO2017067031A1 (en) * | 2015-10-22 | 2017-04-27 | 苏州工业园区宇速电子有限公司 | Method, structure, and device for binding two substrates |
| CN105665226A (en) * | 2016-04-21 | 2016-06-15 | 三河市汇莹电气设备制造有限公司 | Dispenser based on internet of things |
| CN108636672A (en) * | 2018-05-30 | 2018-10-12 | 常州铭赛机器人科技股份有限公司 | It weighs and corrects the glue spraying method and Fluid coater of the speed of service |
| CN108636672B (en) * | 2018-05-30 | 2020-04-28 | 常州铭赛机器人科技股份有限公司 | Glue spraying method for correcting running speed by weighing and fluid coating device |
| CN109127286A (en) * | 2018-09-28 | 2019-01-04 | 吴江市华兆净化设备有限公司 | A kind of mechanical arm glue spreading method applied to color steel plate production |
| CN111889311A (en) * | 2020-02-13 | 2020-11-06 | 苏州特瑞特机器人有限公司 | Micro-pneumatic spray valve |
| CN112234214A (en) * | 2020-10-09 | 2021-01-15 | 深圳市雄韬电源科技股份有限公司 | Fuel cell repairing device and method |
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Application publication date: 20120704 |