CN102525044B - Six-part full-automatic assembly machine for invisible zipper puller - Google Patents
Six-part full-automatic assembly machine for invisible zipper puller Download PDFInfo
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- CN102525044B CN102525044B CN201110457520.1A CN201110457520A CN102525044B CN 102525044 B CN102525044 B CN 102525044B CN 201110457520 A CN201110457520 A CN 201110457520A CN 102525044 B CN102525044 B CN 102525044B
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- 230000007246 mechanism Effects 0.000 claims abstract description 148
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 68
- 229910052802 copper Inorganic materials 0.000 claims abstract description 68
- 239000010949 copper Substances 0.000 claims abstract description 68
- 230000033001 locomotion Effects 0.000 claims description 20
- 238000007599 discharging Methods 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 18
- 241000040710 Chela Species 0.000 claims description 12
- 238000010030 laminating Methods 0.000 claims description 12
- 125000006850 spacer group Chemical group 0.000 claims description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 230000001105 regulatory effect Effects 0.000 claims description 7
- 239000013307 optical fiber Substances 0.000 claims description 3
- 238000001514 detection method Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 5
- 239000000047 product Substances 0.000 description 28
- 238000003825 pressing Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000011265 semifinished product Substances 0.000 description 5
- 239000002360 explosive Substances 0.000 description 4
- 230000001276 controlling effect Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 230000008520 organization Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
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Abstract
The invention discloses a six-part full-automatic assembly machine for invisible zipper puller and is characterized in that a moving assembly that is connected with a power device is arranged at the table top of a frame; twelve die cavities for fixing zipper pullers are arranged at equal intervals on the margin of the division main rotor plate of the moving assembly; and a zipper puller feeding mechanism, a zipper puller detection mechanism, a zipper puller spring feeding mechanism, a spring detection mechanism, a triangular collar feeding mechanism, a triangular collar detection mechanism, a horse hooker feeding mechanism, a copper pin feeding mechanism, a copper pin detection mechanism, a puller detection mechanism, a puller detection mechanism rejected puller discharge mechanism, and a qualified product discharge mechanism are arranged on the frame and used for assembling zipper pullers. The six-part full-automatic assembly machine integrates the functions of two machines, the detection mechanisms are arranged behind the corresponding feeding mechanism to automatically identify parts in the die cavities, and the start-up or shut-down of the assembly machine is automatically controlled according to the assembly information of parts, so as to prevent defected parts from entering the next procedure or prevent idle running of the assembly machine, as a result, the rate of rejected products is reduced and the assembly machine is guaranteed to run safely and reliably.
Description
Technical field
The present invention relates to a kind of slider of zipper fastener Full-automatic assembling machine, especially relate to a kind of six formula invisible zipper head Full-automatic assembling machines.
Background technology
The invisible zipper head assembling major part of early application is all manual operations, by being manually aided with some frock clamps, the pull head on slider of zipper fastener, pulling-on piece, spring, triangle lasso, horse hook, these six of copper pins are carried out to riveted after being assembled into together again, there is the problem that labour intensity is large, production efficiency is low, percent defective is high, be difficult to guarantee the quality of slider of zipper fastener, also cannot meet the demand of production in enormous quantities simultaneously.Therefore, the assembling zipper equipment of mechanization starts to popularize.Invisible zipper head mounter on whole market only has part to realize automatic assembling at present, assembling still semi-finished product out, automaticity is very low, and device can only rely on manual identified assembling quality and manual controller's operation, cause thus product quality to guarantee, production efficiency is low.
As Chinese patent: " a kind of automatic assembling machine of invisible zipper head (CN201640718U) " discloses a kind of fastener assembling machine, it is comprised of feeding mechanism, riveting mechanism and discharging mechanism, described feeding mechanism, only comprise these 5 of the pull head feed mechanism, spring feeding mechanism, triangle lasso feed mechanism, horse hook feed mechanism, the copper pin feed mechanisms that are connected with vibrating disk, six necessary pulling-on pieces of formula invisible zipper head must be completed by the machine with pulling-on piece feed mechanism by another.Meanwhile, the feeding mechanism of such machine separates running with riveting mechanism, and automaticity is low.Assembly jig does not have limit function in addition, and pull head, pulling-on piece easily swing and walk, and whether indistinguishable pull head, horse hook pilot hole align point-blank, cause copper pin hand-hole smoothly.
Summary of the invention
A kind of six formula invisible zipper head Full-automatic assembling machines have been the object of the present invention is to provide, it is simple in structure, automaticity is high, disposable six parts of invisible zipper head of realizing have all been assembled on machine of the present invention, can automatically identify the assembly quality of part and move according to identifying information auto-control kludge, thereby shortening built-up time, increases work efficiency.
The technical solution used in the present invention is:
The present invention includes support, on the table top of support, be provided with the motion assembly that is connected with power set, equidistant being provided with in order to fixing 12 mold chambeies of slider of zipper fastener on the calibration main turntable edge of motion assembly, support is provided with to assemble spring feeding mechanism and spring detecting mechanism, triangle lasso feed mechanism and triangle lasso testing agency, horse hook feed mechanism, copper pin feed mechanism Ji Tongxiao testing agency, substandard products discharging mechanism and the certified products discharging mechanism of the pull head feed mechanism of slider of zipper fastener and pull head testing agency, slider of zipper fastener; Wherein:
Motion assembly: comprise main shaft, one end of main shaft is provided with belt pulley, on the other end of main shaft, eccentric wheel is installed, eccentric wheel is upwards successively by pin fixed eccentric slide block, there is the eccentric wheel chute that is arranged on support flat board below eccentric wheel sliding block top, eccentric wheel sliding block slides up and down in eccentric wheel chute, eccentric wheel chute top is provided with the indexing separator above support flat board, calibration main turntable and price fixing and platen are housed on indexing separator, and platen can slide up and down with eccentric wheel sliding block.
In pull head feed mechanism, also comprise pull head spacing protecting mechanism: comprise bearing block, on bearing block, be provided with the stroke assembly that chute and slide block form, power transmission shaft is mounted in bearing block, power transmission shaft upper end is provided with crank, the roller of crank is embedded in slide block groove, by power transmission shaft, drive the rotation of crank, and then band movable slider slidably reciprocates, clutch axle bed and sense switch are installed on slide block, clutch axle bed is provided with clutch shaft in corresponding hole, clutch shaft inside is also provided with spring and steel ball and adjustment screw, steel ball is stuck in the stopper slot on clutch shaft under the pressure of spring, pull head pushing block is threaded connection on clutch shaft, pull head pushing block slides in pull head pushing block chute, pull head pushing block chute is to be contained on the chute that is positioned at its bottom, pull head pushing block chute top is provided with pull head deflector chute seat, and pull head pushing block chute top is provided with pressure head cutter, and pressure head cutter one side is provided with pressure head cutter cylinder, and pressure head cutter cylinder band dynamic head cutter moves up and down, and forms pull head separator, during work, pull head is delivered to pull head deflector chute seat through deflector chute, and then delivers in mold cavity and be assembled into.
Described copper pin feed mechanism is band hat type copper pin assembling mechanism, feeding partly comprises: the copper pin material feeding seat that is arranged on upper hopper chute one side, on position, hole on copper pin material feeding seat, copper pin runner is installed, in the air cylinder fixed plate of copper pin material feeding seat, cylinder is installed, on the piston rod of cylinder, be equipped with interval push rod wherein interval push rod in the level trough of copper pin material feeding seat, slide, in the vertical slots of copper pin material feeding seat, spacer block is housed, spacer block contacts with interval push rod, with the movement of interval push rod, interlocks and has moved up and down the spacing movement of copper pin; Described upper hopper chute opposite side is provided with clamp mechanism; clamp mechanism comprises clamp mechanism seat; the longitudinal side of clamp mechanism seat has groove; in the groove of clamp mechanism seat, clamp seat is installed; on the cover plate of groove top, have a hole; after making adjustment screw pass regulating spring, through this hole, be connected on the screwed hole of clamp seat, a pair of chela is arranged in the groove of clamp seat screwed hole below, and chela cover plate is contained in the side of clamp seat and plays protection chela.
Riveting part is divided and is comprised: be contained in the copper pin riveted bearing block on support, in copper pin riveted bearing block, be provided with main shaft, on main shaft, be provided with eccentric wheel, on copper pin riveted bearing block, be provided with gliding groove, in gliding groove, there is sliding block, upper hopper chute is housed on gliding groove, top shoe is housed in upper hopper chute, pushing block is housed on sliding block, between top shoe and pushing block, be provided with spring and brace, on top shoe, be fixed with riveted seat, on riveted seat, there is riveted piece, riveted pushing block is housed on pushing block, on riveted pushing block, be fixed with riveted push rod, and be connected with spring between riveted pushing block and riveted seat, riveted push rod moves forward and backward and drives the folding of riveted piece, make riveting pin withstand copper pin, complete riveted action.
Pulling-on piece feed mechanism comprises: feeding part, be arranged on vibrating disk on support and the deflector chute in vibrating disk exit, also comprise pulling-on piece laminating mechanism, pulling-on piece laminating mechanism comprises and is contained on price fixing the pulling-on piece deflector chute seat in exit under deflector chute, pulling-on piece deflector chute seat side is provided with push type broach pole, push type broach seat is installed on push type broach pole, in push type broach seat groove, push type broach is housed, screw is housed on push type broach, the two ends of back-moving spring hang on push type broach seat two pins, back-moving spring becomes its middle part of " V " font to be enclosed within on screw, and stop screw is also housed on push type broach seat; Push type broach push rod is to be contained on platen.
Mold cavity comprises: mold cavity base, mold cavity base central recess is embedded with push rod and cushion block, on push rod, be provided with spacer, mold cavity base upper surface is provided with briquetting and locating piece, push pin and be embedded between locating piece and briquetting in groove, by regulating quarter butt to regulate the spacing between briquetting and locating piece, in order to regulate the position of locating piece to adapt to this slide fastener specification.
In described testing agency: what pull head testing agency, the triangle lasso He Ma of testing agency hook testing agency all adopted is that optical fiber detects, what spring detecting mechanism, Tong Xiao testing agency and pulling-on piece testing agency all adopted is that touch sensor detects.
The beneficial effect that the present invention has is:
The present invention arranges pulling-on piece feeding and laminating mechanism thereof by the surrounding at calibration main turntable, and the disposable whole assemblings that complete six parts on a machine, increase work efficiency.Simple in structure, the all parts that form slider of zipper fastener are all realized self-feeding by feeder, and pass through riveting mechanism, laminating mechanism and discharging mechanism complete finished product assembling, realize thus assembling zipper full-automatic, automaticity is high, improved packaging efficiency, the semi-finished product that existing Tap pull of invisual zipper kludge production efficiency is 3600 left and right in the market/per hour, and pulling-on piece will be separately with other machine assembling, these six formula Tap pull of invisual zipper kludges have been realized the effect of two machines unifications, and production efficiency can reach the finished product of 5000 left and right/per hour; By testing agency being all set after each piece feed mechanism, automatically identify the part in mold cavity again; and according to operation or the shutdown of the assembly information auto-control kludge of part; prevent that bad part from entering next process or kludge idle running; thereby reduce substandard product rate; improve the quality of products, guarantee that kludge is safe and reliable to operation.Each part with regard to detecting through the testing agency corresponding with it, is found as early as possible the defective work that may occur in assembling process after feeding.Discharging mechanism comprises certified products discharging mechanism and substandard products discharging mechanism, and certified products are separated and sent with substandard products, has avoided the situation of the mixed heap of machine certified products substandard products discharging in the past, and sub-material is accurate, and efficiency is high, uses manpower and material resources sparingly.
Accompanying drawing explanation
Fig. 1 is the structural representation of six formula invisible zipper heads of the present invention.
Fig. 2 is the explosive view of six formula invisible zipper heads of the present invention.
Fig. 3 is the structural representation of six formula invisible zipper head Full-automatic assembling machines of the present invention.
Fig. 4 is the top view shown in Fig. 1.
Fig. 5 is motion assembly schematic diagram of the present invention.
Fig. 6 is the structural representation of mold cavity.
Fig. 7 is the explosive view of mold cavity.
Fig. 8 is the structural representation of pull head spacing protecting mechanism.
Fig. 9 is the explosive view of pull head spacing protecting mechanism.
Figure 10 is the structural representation with hat type copper pin copper pin feed mechanism.
Figure 11 is band hat type copper pin copper pin feed mechanism explosive view.
Figure 12 is the structural representation of pulling-on piece feed mechanism.
Figure 13 is the structural representation of pulling-on piece feed mechanism pressing part.
In figure: A, pull head, B, zipper puller spring, C, zipper puller spring, D, horse hook, E, copper pin, F, pulling-on piece,
1, motion assembly: 11, main shaft, 12, belt pulley, 13, eccentric wheel, 14, eccentric wheel sliding block, 15, eccentric wheel chute, 16, indexing separator, 17, calibration main turntable, 18, price fixing, 19, platen;
2, 12 mold cavities: 21, mold cavity base, 22, push rod, 23, spacer, 24, push pin, 25, briquetting, 26, locating piece, 27, cushion block, 28, spacing steel wire;
3, pull head feed mechanism: 31, pull head testing agency, 32, pull head spacing protecting mechanism; 3210, pull head pushing block chute; 3212, pressure head cutter, 3213, pressure head cutter cylinder;
4, spring feeding mechanism: 41, spring detecting mechanism;
5, triangle lasso feed mechanism: 51, triangle lasso testing agency;
6, horse hook feed mechanism: 61, horse hook pressing mechanism, 62, Ma Gou testing agency;
7, band hat type copper pin feed mechanism: 71, copper pin riveting mechanism, 72, Tong Xiao testing agency; 701, copper pin material feeding seat, 702, cylinder, 703, interval push rod, 704, spacer block, 705, copper pin runner, 711, copper pin riveted bearing block, 712, main shaft, 713, eccentric wheel, 714, gliding groove, 715, sliding block, 716, upper hopper chute, 717, top shoe, 718, pushing block, 719, spring; 7110, brace, 7111, riveted seat, 7112, riveted piece, 7113, riveted pushing block, 7114, riveted push rod; 731, clamp mechanism seat, 732, adjustment screw, 733, regulating spring, 734, clamp seat, 735, chela, 736, chela cover plate;
8, pulling-on piece feed mechanism: 801 vibrating disks; 802 deflector chutes; 81, pulling-on piece testing agency, 82, pulling-on piece laminating mechanism; 821, pulling-on piece deflector chute seat, 822, push type broach pole, 823, push type broach seat, 824, push type broach, 825, screw, 826, back-moving spring, 827, stop screw, 829, push type broach push rod;
9, substandard products discharging mechanism;
10, certified products discharging mechanism.
The specific embodiment
Below in conjunction with drawings and Examples, the present invention is further illustrated.
As shown in Figure 1 and Figure 2, six formula invisible zipper heads of the present invention, the matrix that comprises slider of zipper fastener is pull head A, in the vertical hole of pull head A, zipper puller spring B is housed, the elongated slot of pull head A is embedded with horse hook D, and the circular hole of horse hook D is installed with copper pin E in aliging with the lateral aperture of pull head A, the space inner sleeve that horse hook D and pull head A form has triangle lasso C, and the upper pendant of triangle lasso C has pulling-on piece F.
As Fig. 3, shown in Fig. 4, the present invention includes support, on the table top of support, be provided with the motion assembly 1 that is connected with power set, equidistant being provided with in order to fixing 12 mold chambeies 2 of slider of zipper fastener on the calibration main turntable edge of motion assembly 1, support is provided with to assemble pull head feed mechanism 3 and the pull head testing agency 31 of slider of zipper fastener, the spring feeding mechanism 4 of slider of zipper fastener and spring detecting mechanism 41, triangle lasso feed mechanism 5 and triangle lasso testing agency 51, horse hook feed mechanism 6, band hat type copper pin feed mechanism 7 Ji Tongxiao testing agencies 72, substandard products discharging mechanism 9 and certified products discharging mechanism 10, wherein:
As shown in Figure 5, motion assembly 1: comprise main shaft 11, one end of main shaft 11 is provided with belt pulley 12, eccentric wheel 13 is installed on the other end of main shaft 11, eccentric wheel 13 is upwards successively by pin fixed eccentric slide block 14, there is the eccentric wheel chute 15 that is arranged on support flat board below eccentric wheel sliding block 14 tops, eccentric wheel sliding block 14 slides up and down in eccentric wheel chute 15, eccentric wheel chute 15 tops are provided with the indexing separator 16 above support flat board, calibration main turntable 17 and price fixing 18 and platen 19 are housed on indexing separator 16, platen 19 can slide up and down with eccentric wheel sliding block 14.During work, eccentric wheel 13 rotates with the rotation of main shaft 11, because eccentric wheel 13 exists offset, and then drives eccentric wheel sliding block 14 to move up and down, and further drives platen 18 to move up and down; On the other hand, main shaft 11 drives dispenser 16 motions by belt pulley 12, and then drives calibration main turntable 17 to rotate 1/12nd weeks.
As shown in Figure 6, Figure 7, mold cavity, comprise mold cavity base 21, mold cavity base 21 central recess are embedded with push rod 22 and cushion block 27, on push rod 22, be provided with spacer 23, mold cavity base 21 upper surfaces are provided with briquetting 25 and locating piece 26, push pin 24 to be embedded between locating piece 26 and briquetting 25 in groove, by regulating quarter butt to regulate the spacing between briquetting 25 and locating piece 26, in order to regulate the position of locating piece 26 to adapt to this slide fastener specification.Between locating piece 26 and spacer 23 and mold cavity base 21 threes, form a cavity 2B, pull head feed mechanism 3 send pull head to carry out follow-up assembly working to cavity 2B, spring, and horse hook and copper pin are in succession put into relevant position in pull head and assemble.On locating piece 26, have with skewed slot 2A, triangle lasso and pulling-on piece slip into pull head in relevant position from skewed slot 2A from corresponding feed mechanism out and assemble.
When mold cavity 2 forwards discharging mechanism to calibration main turntable 17, push rod 22 is encountered the projection on price fixing 18, drives push rod 22 to move forward, and slider of zipper fastener finished product is released.
When calibration main turntable 17 turns to horse hook feeding position, horse hook feed mechanism carries out relevant work, pushes pin 24 when horse hook is released, and the spacing steel wire 28 being arranged on horse hook feed mechanism 6 withstands pull head, and horse hook and position, pull head hole are proofreaied and correct.
As Fig. 8, shown in Fig. 9, in pull head feed mechanism 3, also comprise pull head spacing protecting mechanism 32: comprise bearing block 321, on bearing block 321, be provided with the stroke assembly that chute 322 and slide block 323 form, power transmission shaft 324 is mounted in bearing block 321, power transmission shaft 324 upper ends are provided with crank 325, the roller of crank 325 is embedded in slide block 323 grooves, by power transmission shaft 324, drive the rotation of crank 325, and then band movable slider 323 slidably reciprocates, clutch axle bed 326 and sense switch 327 are installed on slide block, clutch axle bed 326 is provided with clutch shaft 328 in corresponding hole, clutch shaft 328 inside are also provided with spring and steel ball and adjustment screw, steel ball is stuck in the stopper slot on clutch shaft 328 under the pressure of spring, pull head pushing block 329 is threaded connection on clutch shaft 328, pull head pushing block 329 is in the 3210 interior slips of pull head pushing block chute, pull head pushing block chute 3210 is to be contained on the chute 322 that is positioned at its bottom.Pull head pushing block chute 3210 tops are provided with pull head deflector chute seat 3211, pull head pushing block chute 3210 tops are provided with pressure head cutter 3212, pressure head cutter 3,212 one sides are provided with pressure head cutter cylinder 3213, and pressure head cutter cylinder 3213 band dynamic head cuttves 3212 move up and down, and form pull head separator.During work, pull head is delivered to pull head deflector chute seat 3211 through deflector chute, and then delivers in mold cavity 2 and be assembled into.During normal work, slide block 323 slidably reciprocates in chute 322, drive pull head pushing block 329 fixed thereon, clutch shaft 328, clutch axle bed 326 and sense switch 327 slidably reciprocate, pull head pushing block 329 touches pull head to correct rigging position, and clutch shaft 328 is stressed normal, does not contact sense switch 327.
When pull head rigging position is made mistakes, pull head pushing block 329 touches pull head, and clutch shaft 328 is owing to being subject to improper power, in the stopper slot of steel ball from clutch shaft 328, skid off, clutch shaft 328 ejects clutch axle bed 326 and contacts sense switch 327, and sense switch 327 is to electric cabinet output signal, powered-down.
As Figure 10, shown in Figure 11, described copper pin feed mechanism is band hat type copper pin assembling mechanism 7, feeding partly comprises: the copper pin material feeding seat 701 that is arranged on upper hopper chute 716 1 sides, on position, hole on copper pin material feeding seat 701, copper pin runner 705 is installed, in the air cylinder fixed plate of copper pin material feeding seat 701, cylinder 702 is installed, on the piston rod of cylinder 702, be equipped with interval push rod 703 wherein interval push rod 703 in the level trough of copper pin material feeding seat 701, slide, in the vertical slots of copper pin material feeding seat 701, spacer block 704 is housed, spacer block 704 contacts with interval push rod 703, with the movement of interval push rod 703, interlock and moved up and down the spacing movement of copper pin, described upper hopper chute 716 opposite sides are provided with clamp mechanism, clamp mechanism comprises clamp mechanism seat 731, the longitudinal side of clamp mechanism seat 731 has groove, in the groove of clamp mechanism seat 731, clamp seat 734 is installed, on the cover plate of groove top, have a hole, after making adjustment screw 732 through regulating spring 733, through this hole, be connected on the screwed hole of clamp seat 734, a pair of chela 735 is arranged in the groove of clamp seat 734 screwed hole belows, and chela cover plate 736 is contained in the side of clamp seat 734 and plays protection chela 735.
Riveting part is divided and is comprised: be contained in the copper pin riveted bearing block 711 on support, in copper pin riveted bearing block 711, be provided with main shaft 712, on main shaft 712, be provided with eccentric wheel 713, on copper pin riveted bearing block 711, be provided with gliding groove 714, in gliding groove 714, there is sliding block 715, upper hopper chute 716 is housed on gliding groove 714, top shoe 717 is housed in upper hopper chute 716, pushing block 718 is housed on sliding block 715, between top shoe 717 and pushing block 718, be provided with spring 719 and brace 7110, on top shoe 717, be fixed with riveted seat 7111, on riveted seat 7111, there is riveted piece 7112, riveted pushing block 7113 is housed on pushing block 718, on riveted pushing block 7113, be fixed with riveted push rod 7114, and be connected with spring 719 between riveted pushing block 7113 and riveted seat 7111, riveted push rod 7114 moves forward and backward and drives 7112 foldings of riveted piece, make riveting pin withstand copper pin, complete riveted action.
When calibration main turntable 17 forwards copper pin assembling station to, copper pin is spaced apart and comes through copper pin runner 705 by gas blow pipe through deflector chute from vibrating disk, singlely enters chela 735 and aligns with pull head hole.Camshaft 712 band movable eccentric wheels 713 rotate simultaneously, thereby drive sliding block 715 in the interior slip of gliding groove 714, sliding block 715 drives pushing block 718 fixed thereon and 7113 motions of riveted pushing block, pushing block 718 and riveted pushing block 7113 promotes top shoes 717 and riveted seat 7111 in the interior slip of upper hopper chute 716 by spring 719, when top shoe 717 and riveted seat 7111 move to riveted position and are subject to resistance, pushing block 718 and riveted pushing block 7113, spring 719 is compressed, and the riveted push rod 7114 that is fixed on riveted pushing block 7113 moves forward, because having inclined-plane, riveted push rod 7114 and 7112 of riveted pieces coordinate, the motion of riveted push rod 7114 can be converted into the move toward one another of a pair of riveted piece 7112, riveted piece 7112 just can push copper pin like this, realize riveted function.Complete after riveted, sleeve mechanism is done opposite action, keeps in the center.
As Figure 12, shown in Figure 13, pulling-on piece feed mechanism 8 comprises feeding part, be arranged on vibrating disk 801 on support and the deflector chute 802 in vibrating disk exit, also comprise pulling-on piece laminating mechanism 82, pulling-on piece laminating mechanism 82 comprises and is contained on price fixing 18 the pulling-on piece deflector chute seat 821 in exit under deflector chute, pulling-on piece deflector chute seat 821 sides are provided with push type broach pole 822, push type broach seat 823 is installed on push type broach pole 822, in push type broach seat 823 grooves, push type broach 824 is housed, screw 825 is housed on push type broach 824, the two ends of back-moving spring 826 hang on 823 liang of pins of push type broach seat, its middle part of 826 one-tenth " V " fonts of back-moving spring is enclosed within on screw 825, stop screw 827 is also housed on push type broach seat 823.Push type broach push rod 829 is to be contained on platen 19.When pulling-on piece laminating mechanism 82 is carried out pressing action, platen 19 drives push type broach push rod 829 to move downward, push type broach push rod 829 inclined-planes, lower end contact with push type broach 824 and push type broach 824 are released along push type broach seat 823 grooves, and push type broach 824 contact pulling-on pieces also continue to increase pressure, until by the complete pressing of pulling-on piece.After having moved, platen 19 drives push type broach push rod 829 to rise, and push type broach resets under the pulling force of spring 826, until screw 825 contacts and stops with stop screw 827.
When the present invention uses, after startup general supply, calibration main turntable 17 is around central shaft along suitable pin direction rotation, and mold cavity 2 is with spaced 12 stations, 1/12nd weeks, each the station interval of turning over successively of calibration main turntable 17.Initial station completes pull head and send a feeding function, pull head feed mechanism 3 downwards enters mold cavity 2 calibration main turntable 17 on from pull head vibrating disk along pull head deflector chute by pull head, pull head spacing protecting mechanism 32, pull head testing agency 31 operate in succession, complete the assembly work of pull head part; Calibration main turntable 17 drives pull head to continue to rotate to spring deflector chute outlet below, and spring feeding mechanism 4 starts, and spring enters downwards in the vertical hole of pull head, completes the assembly work of spring section; Station of calibration main turntable 17 rotations detects controlling organization 41 to spring, and touch sensor is downward, and when contact and spring contact, whether touch sensor is regained, if motionless without spring sensor, in order to distinguish spring, be in place; In calibration main turntable 17 driven mold chambeies, semi-finished product continue to rotate to triangle lasso deflector chute outlet below, start the assembly work that triangle lasso testing agency 51 completes triangle lasso part simultaneously; The calibration main turntable 17 interior semi-finished product in driven mold chamber 2 continue to rotate to the outlet of horse hook deflector chute, are hooked to feeding tong with horse of cylinder force feed simultaneously, are sent into the rigging position of pull head by tong, complete the assembly work of horse hook portion; Calibration main turntable 17 drives semi-finished product to continue rotation Zhi Ma hook testing agency 62, and whether the contact measurement mode that detects controlling organization 41 according to spring is in place and detects horse hook; Calibration main turntable 17 drives pull head to continue rotation to being with hat type copper pin deflector chute outlet below, and feed mechanism carries out feeding, carries out riveted simultaneously, completes the assembly work of copper pin part; Calibration main turntable 17 drives pull head to continue rotation to next station, starts copper pin joint touch testing agency 72; Calibration main turntable 17 drives pull heads to continue to rotate to pulling-on piece deflector chute outlet below, then by a minitype cylinder, by pulling-on piece, is once dropped to that mold cavity 2 is interior carries out pressing and detection simultaneously, so far complete all parts in the interior assembling of mold cavity 2.Calibration main turntable 17 rotarily drives substandard products and enters substandard products discharging mechanism 9, and certified products enter certified products discharging mechanism 10.
If assembling process is normal, when mold cavity 2 forwards the bump position being arranged on price fixing 18 to, mold cavity push rod 22 and bump contact, push rod 22 slides in mold cavity 2 grooves, and finished product slider of zipper fastener is released from certified products discharging mechanism 10.
If it is undesired that the arbitrary sensor in assembly process detects assembling, the projection on the last station of finished product release position is depressed, and in advance substandard products is released from substandard products discharging mechanism 9, and push is released identical with finished product.
Calibration main turntable 17 tops are provided with platen 19, are fixed with respectively spring detecting mechanism 41, Ma Gou testing agency 62, horse hook pressing mechanism 61, Tong Xiao testing agency 72 and pulling-on piece laminating mechanism 81 on 5 stations of platen 19.
On pull head feed mechanism 3 place stations, be also fixed with pull head testing agency 31 and pull head spacing protecting mechanism 32.
On spring feeding mechanism 4 place stations, be also fixed with spring detecting mechanism 41.
On triangle lasso feed mechanism 5 place stations, be also fixed with triangle lasso testing agency 51.
On horse hook feed mechanism 6 place stations, be also fixed with horse hook pressing mechanism 61, the corresponding platen of a rear station is also fixed with Ma Gou testing agency 62 on 19 relevant positions.
On copper pin feed mechanism 7 place stations, be also fixed with copper pin riveting mechanism 71, the corresponding platen of a rear station is also fixed with Tong Xiao testing agency 72 on 19 relevant positions.
After pulling-on piece feed mechanism 8, on the corresponding support of station relevant position, be also fixed with pulling-on piece testing agency 81 and pulling-on piece laminating mechanism 82.
In described testing agency, what pull head testing agency, triangle lasso testing agency, Ma Gou testing agency adopted is that optical fiber detects, and what spring detecting mechanism, Tong Xiao testing agency, pulling-on piece testing agency adopted is that touch sensor detects.
Claims (2)
1. one kind six formula invisible zipper head Full-automatic assembling machines, comprise support, on the table top of support, be provided with the motion assembly that is connected with power set, equidistant being provided with in order to fixing 12 mold chambeies of slider of zipper fastener on the calibration main turntable edge of motion assembly, support is provided with to assemble pull head feed mechanism (3) and the pull head testing agency of slider of zipper fastener, the spring feeding mechanism of slider of zipper fastener and spring detecting mechanism, triangle lasso feed mechanism (5) and triangle lasso testing agency, horse hook feed mechanism, copper pin feed mechanism Ji Tongxiao testing agency, pulling-on piece feed mechanism, substandard products discharging mechanism and certified products discharging mechanism, it is characterized in that:
1) motion assembly (1): comprise main shaft (11), one end of main shaft (11) is provided with belt pulley (12), eccentric wheel (13) is installed on the other end of main shaft (11), eccentric wheel (13) is upwards successively by pin fixed eccentric slide block (14), there is the eccentric wheel chute (15) that is arranged on support flat board below eccentric wheel sliding block (14) top, eccentric wheel sliding block (14) slides up and down in eccentric wheel chute (15), eccentric wheel chute (15) top is provided with the indexing separator (16) above support flat board, calibration main turntable (17) and price fixing (18) and platen (19) are housed on indexing separator (16), platen (19) can slide up and down with eccentric wheel sliding block (14),
2) in pull head feed mechanism (3), also comprise pull head spacing protecting mechanism (32): comprise bearing block (321), on bearing block (321), be provided with the stroke assembly that chute (322) and slide block (323) form, power transmission shaft (324) is mounted in bearing block (321), power transmission shaft (324) upper end is provided with crank (325), the roller of crank (325) is embedded in slide block (323) groove, by power transmission shaft (324), drive the rotation of crank (325), and then band movable slider (323) slidably reciprocates, clutch axle bed (326) and sense switch (327) are installed on slide block, clutch axle bed (326) is provided with clutch shaft (328) in corresponding hole, clutch shaft (328) inside is also provided with spring and steel ball and adjustment screw, steel ball is stuck in the stopper slot on clutch shaft (328) under the pressure of spring, pull head pushing block (329) is threaded connection on clutch shaft (328), pull head pushing block (329) slides in pull head pushing block chute (3210), pull head pushing block chute (3210) is to be contained on the chute (322) that is positioned at its bottom, pull head pushing block chute (3210) top is provided with pull head deflector chute seat (3211), pull head pushing block chute (3210) top is provided with pressure head cutter (3212), pressure head cutter (3212) one sides are provided with pressure head cutter cylinder (3213), pressure head cutter cylinder (3213) band dynamic head cutter (3212) moves up and down, and forms pull head separator, during work, pull head is delivered to pull head deflector chute seat (3211) through deflector chute, and then delivers in mold cavity (2) and assemble,
3) described copper pin feed mechanism is band hat type copper pin assembling mechanism (7), feeding partly comprises: the copper pin material feeding seat (701) that is arranged on upper hopper chute (716) one sides, copper pin runner (705) is installed on the position, hole on copper pin material feeding seat (701), cylinder (702) is installed in the air cylinder fixed plate of copper pin material feeding seat (701), on the piston rod of cylinder (702), be equipped with interval push rod (703) wherein interval push rod (703) in the level trough of copper pin material feeding seat (701), slide, spacer block (704) is housed in the vertical slots of copper pin material feeding seat (701), spacer block (704) contacts with interval push rod (703), with the movement of interval push rod (703), interlock and moved up and down the spacing movement of copper pin, described upper hopper chute (716) opposite side is provided with clamp mechanism, clamp mechanism comprises clamp mechanism seat (731), the longitudinal side of clamp mechanism seat (731) has groove, clamp seat (734) is installed in the groove of clamp mechanism seat (731), on the cover plate of groove top, have a hole, make adjustment screw (732) through being connected on the screwed hole of clamp seat (734) through this hole after regulating spring (733), a pair of chela (735) is arranged in the groove of clamp seat (734) screwed hole below, chela cover plate (736) is contained in the side of clamp seat (734) and plays protection chela (735), riveting part is divided and is comprised: be contained in the copper pin riveted bearing block (711) on support, in copper pin riveted bearing block (711), be provided with main shaft (712), on main shaft (712), be provided with eccentric wheel (713), on copper pin riveted bearing block (711), be provided with gliding groove (714), in gliding groove (714), there is sliding block (715), upper hopper chute (716) is housed on gliding groove (714), top shoe (717) is housed in upper hopper chute (716), pushing block (718) is housed on sliding block (715), between top shoe (717) and pushing block (718), be provided with spring (719) and brace (7110), on top shoe (717), be fixed with riveted seat (7111), on riveted seat (7111), there is riveted piece (7112), riveted pushing block (7113) is housed on pushing block (718), on riveted pushing block (7113), be fixed with riveted push rod (7114), and be connected with spring (719) between riveted pushing block (7113) and riveted seat (7111), riveted push rod (7114) moves forward and backward and drives riveted piece (7112) folding, make riveting pin withstand copper pin, complete riveted action,
4) in pulling-on piece feed mechanism (8), comprise feeding part, be arranged on vibrating disk (801) on support and the deflector chute (802) in vibrating disk exit, also comprise pulling-on piece laminating mechanism (82), pulling-on piece laminating mechanism (82) comprises the pulling-on piece deflector chute seat (821) that is contained in exit under the upper deflector chute of price fixing (18), pulling-on piece deflector chute seat (821) side is provided with push type broach pole (822), push type broach seat (823) is installed on push type broach pole (822), in push type broach seat (823) groove, push type broach (824) is housed, screw (825) is housed on push type broach (824), the two ends of back-moving spring (826) hang on push type broach seat (823) two pins, back-moving spring (826) becomes its middle part of " V " font to be enclosed within on screw (825), stop screw (827) is also housed on push type broach seat (823), push type broach push rod (829) is to be contained on platen (19),
5) mold cavity (2): comprise mold cavity base (21), mold cavity base (21) central recess is embedded with push rod (22) and cushion block (27), on push rod (22), be provided with spacer (23), mold cavity base (21) upper surface is provided with briquetting (25) and locating piece (26), push pin (24) be embedded between locating piece (26) and briquetting (25) in groove, by regulating quarter butt to regulate the spacing between briquetting (25) and locating piece (26), in order to regulate the position of locating piece (26) to adapt to this slide fastener specification.
2. a kind of six formula invisible zipper head Full-automatic assembling machines according to claim 1, it is characterized in that: in described testing agency: what pull head testing agency and triangle lasso testing agency all adopted is that optical fiber detects, what spring detecting mechanism Tong Xiao testing agency all adopted is that touch sensor detects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110457520.1A CN102525044B (en) | 2011-12-31 | 2011-12-31 | Six-part full-automatic assembly machine for invisible zipper puller |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201110457520.1A CN102525044B (en) | 2011-12-31 | 2011-12-31 | Six-part full-automatic assembly machine for invisible zipper puller |
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| CN102525044A CN102525044A (en) | 2012-07-04 |
| CN102525044B true CN102525044B (en) | 2014-04-09 |
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| CN201110457520.1A Expired - Fee Related CN102525044B (en) | 2011-12-31 | 2011-12-31 | Six-part full-automatic assembly machine for invisible zipper puller |
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| TWI554228B (en) * | 2015-08-25 | 2016-10-21 | Ykk Corp | Pull head body conveyor |
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| CN102525044A (en) | 2012-07-04 |
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Effective date of registration: 20160711 Address after: 322000, Zhejiang, Jinhua, Yiwu Province Road, E-22 science and Technology Industry Park, A District, 2 blocks Patentee after: Yiwu Vibration Machinery Technology Co., Ltd. Address before: 322000, Zhejiang, Jinhua, Yiwu Province Road, E-22 science and Technology Industry Park, A District, 2 blocks Patentee before: Tang Zhengbiao |
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