CN102513910A - Online pipe polishing machine - Google Patents
Online pipe polishing machine Download PDFInfo
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- CN102513910A CN102513910A CN2011104540170A CN201110454017A CN102513910A CN 102513910 A CN102513910 A CN 102513910A CN 2011104540170 A CN2011104540170 A CN 2011104540170A CN 201110454017 A CN201110454017 A CN 201110454017A CN 102513910 A CN102513910 A CN 102513910A
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Abstract
The invention discloses an online pipe polishing machine, which relates to equipment for integrally polishing a stainless steel welded pipe after online black annealing and for integrally derusting a carbon steel pipe. The online pipe polishing machine comprises a fixed seat, two sliding seats and a body, the two sliding seats are mounted in the middle of the fixed seat, four lifting devices are mounted on the upper portion of each sliding seat, sprocket seats on the lifting devices are combined with the body through bolts, a lifting gear motor mounted at the bottom of the body is connected with sprockets on the lifting devices, a main transmission device is mounted on the upper portion of the body, a thousand impeller rotation driving device and a thousand impeller position adjusting device are mounted on an end face of a large belt pulley of the main transmission device, a protective cover door device is mounted in the front of the body, the front and the back of the fixed seat are respectively provided with a group of clamping roll devices, and a bag type dust collector is connected with a dust outlet of the body through a hose. The online pipe polishing machine has the advantages of novel structure, simplicity and convenience in machining, convenience in use, operational stability, space saving, reduction of labor intensity, improvement of working efficiency and polishing quality, and the like.
Description
Technical field
Online body polishing machine of the present invention relates to integral body polishing and the equipment of the whole processing of rust removing of carbon steel pipe after the online black annealing of a kind of stainless steel welded pipe.
Background technology
At present, at welded tube industry stainless steel welded pipe, the minor diameter stainless steel welded pipe mostly adopts bright annealing to handle, and the major diameter stainless steel welded pipe mostly adopts black annealing to handle, the whole polishing of mostly rolling off the production line after black annealing is handled.They have disadvantage and weak point:
1, the whole polishing of rolling off the production line needs to increase the loading and unloading stand, and equipment such as handling equipment, rollgang and rotation roller have increased cost;
2, intermediate transportation operation, wasting manpower and material resources have been increased;
3, the welded tube that rolls off the production line polished is stacked and is taken big quantity space.
To existing problem in the above-mentioned prior art, a kind of novel online body polishing machine of research and design, existing problem is very necessary in the prior art thereby overcome.
Summary of the invention
In view of existing problem in the above-mentioned prior art, the objective of the invention is a kind of novel online body polishing machine of research and design.In order to what exist in the solution prior art:
1, the existing whole polissoir that rolls off the production line is complicated, and manufacturing cost is high;
2, transportation operation, wasting manpower and material resources have been increased;
3, polished welded tube is deposited and is taken up room.
Technical solution of the present invention is achieved in that
Online body polishing machine of the present invention is made up of holder, sliding seat, body; Two sliding seats are equipped with at the middle part that it is characterized in that described holder; On the top of sliding seat 4 lowering or hoisting gears are housed, the chain pulley seat on the lowering or hoisting gear puts together on body through bolt; The bottom of body is equipped with the up-down reducing motor and is connected with sprocket wheel on the lowering or hoisting gear; Main drive is equipped with on top at body; The end face of the big belt pulley of main drive is equipped with Chiba wheel rotating driving device and Chiba wheel location adjusting device; The body front is equipped with the hood door device; One group of niproll device respectively is housed in the holder front and rear part; The bag-type dusting machine joins through the dust outlet of flexible pipe and body.
Lowering or hoisting gear of the present invention is made up of screw mandrel, screw, sprocket wheel, chain and chain pulley seat; Screw is fixed on the sliding seat, and screw mandrel and screw revolve and be in the same place; Chain connects screw mandrel and sprocket wheel, and sprocket wheel is contained in chain pulley seat, and the cochain wheel seat is contained in the bottom of body.
Main drive of the present invention is made up of main driving motor holder, balance staff, adjustment screw mandrel, main driving motor swing seat, main driving motor, small belt pulley, belt, big belt pulley, rotating shaft, bearing and fixed axis; The main driving motor holder is installed in the top of body; The main driving motor holder links together through balance staff and adjustment screw mandrel and main driving motor swing seat, in the main driving motor swing main driving motor is installed; On the motor shaft of main driving motor small belt pulley is installed, small belt pulley is connected with big belt pulley through belt; Big belt pulley puts together on rotating shaft, and rotating shaft is combined through bearing and fixed axis, fixed axis and on the sidewall of body; Fixed axis is a hollow shaft, and polished steel pipe passes through from the hollow position of fixed axis; The interior ring and the rotating shaft of conducting slip ring are fixed together, and the outer shroud of conducting slip ring is installed on body.
Chiba wheel rotating driving device of the present invention is made up of alternating current generator, alternating current generator holder, swing seat, drive pulley axle, drive pulley, regulating wheel, belt, negative pulley wheel, Chiba wheel shaft and Chiba wheel; The alternating current generator holder passes and is fixed on the big belt pulley; Alternating current generator is contained on alternating current generator holder one end, and the swing seat is contained in the other end of alternating current generator holder; The drive pulley axle is installed on the axle of alternating current generator, and drive pulley is loaded on the drive pulley axle, and negative pulley wheel is installed in the other end of swing seat, and drive pulley is connected through belt with negative pulley wheel, and regulating wheel also is housed therebetween; The Chiba wheel shaft is fixed together through key and pressing plate and negative pulley wheel, and the Chiba wheel is contained on the Chiba wheel shaft.
Chiba wheel location adjusting device of the present invention is made up of gear reduction motor, power transmission shaft, screw elevator holder, screw elevator and earrings head; The gear reduction motor is contained in a side end face of big belt pulley, and the screw elevator holder is loaded on the opposite side end face of big belt pulley, and screw elevator is loaded on the screw elevator holder, and is connected with the gear reduction motor that is loaded on opposite side through power transmission shaft; Screw rod is housed on the screw elevator, and the head of screw rod is equipped with the earrings head, and the earrings head is connected with the earrings seat that Chiba is taken turns the swing seat on the rotating driving device.
Niproll device device of the present invention is made up of support, adjustment support, roller, roll shaft, bearing and nut; Fixed support is loaded on the holder, and the adjustment support is installed on the fixed support, and the installing hole on the adjustment support base plate is a slotted hole, and the position on fixed support can be adjusted; Roller is installed on the roll shaft through bearing, and roll shaft is fixed on the slotted hole of adjustment support riser through nut, and upper-lower position is adjustable.
Hood door device of the present invention is made up of hood door, guide pillar, cover front tooth wheel reducing motor, drive sprocket, chain and tightener sprocket; Cover front tooth wheel reducing motor is loaded on the top front end of body, is connected with drive sprocket through axle; Drive sprocket and tightener sprocket are loaded on the body; Chain is connected between drive sprocket and the tightener sprocket, and chain and hood door link together, and hood door is contained on the guide pillar; Through the rotation of drive sprocket, be converted into moving up and down of hood door through chain, moving up and down of hood door is under the guiding of guide pillar, to move.
The present invention takes turns through the Chiba of rotation at a high speed body is polished, and the Chiba wheel not only rotates around axis own, also rotates around the steel pipe center.Around rotatablely moving of steel pipe center is that electromagnetic braking motor through main drive forms through the belt pulley transmission.According to caliber size and line speed, electromagnetic braking motor is through the rotating speed of frequency control adjusting big belt pulley, to guarantee steel pipe body quality of finish.The Chiba wheel rotatablely moves around axis own, under electrical equipment drives, drives the rotation of Chiba wheel, belt driving band tensioning apparatus through belt through belt pulley.The Chiba wheel can drive lower swing at Chiba wheel location adjusting device around the drive motors axle simultaneously.Chiba is taken turns and can both be contacted with body when changing with realization Chiba wheel wearing and tearing back and caliber, realizes the polishing to body.But the adjustment linkage of Chiba wheel location is single action also.According to the diameter of throwing steel pipe, lowering or hoisting gear is by gear reduction driven by motor sprocket wheel, and four screw mandrel screws of chain drive mechanism realizes the oscilaltion campaign, makes the body upper-lower position adjustable, and it is concentric with the steel pipe of institute reconditioning to reach main drive belt pulley center.According to the diameter of throwing steel pipe, the manual adjustment of warp niproll adjustable driven roll about in the of two, consistent with steel pipe center to be ground.Keeping steel pipe to stablize does not simultaneously tremble.Hood door can drive through the sprocket chain bar under the driving of gear reduction motor, under the guiding of guide pillar, moves up and down, and realizes folding control, is convenient for changing Chiba wheel and tensioning adjustment.Can carry out the whole polishing of online welded tube after above-mentioned the adjusting to the right place.
Advantage of the present invention is conspicuous, mainly shows:
1, but owing to use the present invention, welded tube need not roll off the production line and get final product polishing, has improved operating efficiency;
2, owing to used the present invention, improved the welded tube quality of finish, surface roughness is low;
3, owing to used the present invention, reduce the intermediate transportation operation that welded tube rolls off the production line and reaches the standard grade, saved manpower and materials;
4, owing to used the present invention, make polissoir reduce a lot of assemblies, reduced manufacturing cost;
5,, saved welded tube and rolled off the production line etc. and to stack shared space when polished owing to used the present invention;
6, because of the present invention simple in structure, so the Chiba wheel is changed and quick, equipment easy to adjust operates steadily;
The present invention have novel structure, processing easy, easy to use, operate steadily, saved the space, reduced labour intensity, improved advantages such as operating efficiency and quality of finish, it puts goods on the market in enormous quantities and will produce positive social benefit and remarkable economic efficiency.
Description of drawings
The present invention has width of cloth accompanying drawing, wherein:
Accompanying drawing 1 structural representation of the present invention;
Accompanying drawing 2 is the A-A view of Fig. 1;
Accompanying drawing 3 Chiba wheel rotating driving device structural representation;
Accompanying drawing 4 is the left view of Fig. 3;
Accompanying drawing 5 Chiba wheel location adjusting device structural representations;
Accompanying drawing 6 is the side view of Fig. 5;
Accompanying drawing 7 is that the M of Fig. 1 is to view;
Accompanying drawing 8 niproll apparatus structure sketch mapes.
In the drawings: 1; Holder 2; Sliding seat 3; Lowering or hoisting gear 4; Body 5; Niproll device 6; Conducting slip ring 7; Chiba wheel rotating driving device 8; Main driving motor holder 9; Hood door 10; Chiba wheel location adjusting device 11; Lifting drive 12; Alternating current generator 13; Alternating current generator holder 14; Swing seat 15; Drive pulley axle 16; Drive pulley 17; Regulating wheel 18; Belt 19; Negative pulley wheel 20; Chiba wheel shaft 21; Chiba wheel 22; Gear reduction motor 23; Power transmission shaft 24; Screw elevator holder 25; Screw elevator 26; Earrings head 27; Balance staff 28; Main driving motor swing seat 29; Main driving motor 30; Small belt pulley 31; Belt 32; Big belt pulley 33; Rotating shaft 34; Bearing 35; Fixed axis 36; Adjustment screw mandrel 37; Screw mandrel 38; Screw 39; Sprocket wheel 40; Chain 41; Chain pulley seat 42; Screw rod 43 is housed; Earrings seat 44; Support 45; Adjustment support 46; Roller 47; Roll shaft 48; Bearing 49; Nut 50; Guide pillar 51; Cover front tooth wheel reducing motor 52; Drive sprocket 53; Chain 54; Tightener sprocket 55; Bag-type dusting machine 56; Travel fatigue outlet 57; Main drive 58; The hood door device.
The specific embodiment
For example shown in the accompanying drawing, online body polishing machine is made up of holder 1, sliding seat 2,4 of bodies in practical implementation of the present invention; Two sliding seats 2 are equipped with at the middle part that it is characterized in that described holder 1; On the top of sliding seat 24 lowering or hoisting gears 3 are housed, the chain pulley seat 41 on the lowering or hoisting gear 3 puts together on body 4 through bolt; The bottom of body 4 is equipped with up-down reducing motor 11 and is connected with sprocket wheel on the lowering or hoisting gear 3; On the top of body 4 main drive 57 is housed; The end face of the big belt pulley 32 of main drive 57 is equipped with Chiba wheel rotating driving device 7 and Chiba wheel location adjusting device 10; Body 4 fronts are equipped with hood door device 58; In holder 1 front and rear part one group of niproll device 5 is housed respectively; Bag-type dusting machine 55 joins through the dust outlet 56 of flexible pipe and body 4.
Lowering or hoisting gear 3 is made up of screw mandrel 37, screw 38, sprocket wheel 39, chain 40 and 41 of chain pulley seats; Screw 38 is fixed on the sliding seat 2, and screw mandrel 37 revolves with screw 38 and is in the same place; Chain 40 connects screw mandrel 37 and sprocket wheel 39, and sprocket wheel 39 is contained in chain pulley seat 41, and cochain wheel seat 41 is contained in the bottom of body 4.
Chiba wheel rotating driving device 7 is made up of alternating current generator 12, alternating current generator holder 13, swing seat 14, drive pulley axle 15, drive pulley 16, regulating wheel 17, belt 18, negative pulley wheel 19, Chiba wheel shaft 20 and 21 on Chiba wheel; Alternating current generator holder 13 passes and is fixed on the big belt pulley 32; Alternating current generator 12 is contained on alternating current generator holder 13 1 ends, and swing seat 14 is contained in the other end of alternating current generator holder 13; Drive pulley axle 15 is installed on the axle of alternating current generator 12; Drive pulley 16 is loaded on the drive pulley axle 15; Negative pulley wheel 19 is installed in the other end of swing seat 14, and drive pulley 16 is connected through belt 18 with negative pulley wheel 19, and regulating wheel 17 also is housed therebetween; Chiba wheel shaft 20 is fixed together through key and pressing plate and negative pulley wheel 19, and Chiba wheel 21 is contained on the Chiba wheel shaft 20.
Chiba wheel location adjusting device 10 is made up of gear reduction motor 22, power transmission shaft 23, screw elevator holder 24, screw elevator 25 and 26 on earrings head; Gear reduction motor 22 is contained in a side end face of big belt pulley 32; Screw elevator holder 24 is loaded on the opposite side end face of big belt pulley 32; Screw elevator 25 is loaded on the screw elevator holder 24, and is connected with the gear reduction motor 22 that is loaded on opposite side through power transmission shaft 23; Screw rod 42 is housed on the screw elevator 25, and the head of screw rod 42 is equipped with earrings head 26, and earrings head 26 is connected with the earrings seat 43 that Chiba is taken turns the swing seat 14 on the rotating driving device 7.
Niproll device device 5 is made up of support 44, adjustment support 45, roller 46, roll shaft 47, bearing 48 and 49 on nut; Fixed support 44 is loaded on the holder 1, and adjustment support 45 is installed on the fixed support 44, and the installing hole on adjustment support 45 base plates is a slotted hole, and the position on fixed support 44 can be adjusted; Roller 46 is installed on the roll shaft 47 through bearing 48, and roll shaft 47 is fixed on the slotted hole of adjustment support 45 risers through nut 49, and upper-lower position is adjustable.
The above; Be merely the preferable specific embodiment of the present invention; But protection scope of the present invention is not limited thereto; All are familiar with the technical staff in present technique field in technical scope disclosed by the invention, are equal to replacement or change and all should be encompassed within protection scope of the present invention according to technical scheme of the present invention and design of the present invention thereof.
Claims (7)
1. an online body polishing machine is made up of holder (1), sliding seat (2), body (4); Two sliding seats (2) are equipped with at the middle part that it is characterized in that described holder (1); On the top of sliding seat (2) 4 lowering or hoisting gears (3) are housed, the chain pulley seat (41) on the lowering or hoisting gear (3) puts together on body (4) through bolt; The bottom of body (4) is equipped with up-down reducing motor (11) and is connected with sprocket wheel on the lowering or hoisting gear (3); On the top of body (4) main drive (57) is housed; The end face of the big belt pulley (32) of main drive (57) is equipped with Chiba wheel rotating driving device (7) and Chiba wheel location adjusting device (10); Body (4) front is equipped with hood door device (58); In holder (1) front and rear part one group of niproll device (5) is housed respectively; Bag-type dusting machine (55) joins through the dust outlet (56) of flexible pipe and body (4).
2. online body polishing machine according to claim 1 is characterized in that described lowering or hoisting gear (3) is made up of screw mandrel (37), screw (38), sprocket wheel (39), chain (40) and chain pulley seat (41); Screw (38) is fixed on the sliding seat (2), and screw mandrel (37) revolves with screw (38) and is in the same place; Chain (40) connects screw mandrel (37) and sprocket wheel (39), and sprocket wheel (39) is contained in chain pulley seat (41), and cochain wheel seat (41) is contained in the bottom of body (4).
3. online body polishing machine according to claim 1 is characterized in that described main drive (57) is made up of main driving motor holder (8), balance staff (27), adjustment screw mandrel (36), main driving motor swing seat (28), a main driving motor (29), small belt pulley (30), belt (31), big belt pulley (32), rotating shaft (33), bearing (34) and fixed axis (35); Main driving motor holder (8) is installed in the top of body (4); Main driving motor holder (8) links together with main driving motor swing seat (28) through balance staff (27) and adjustment screw mandrel (36), on the main driving motor swing seat (28) main driving motor (29) is installed; Small belt pulley (30) is installed on the motor shaft of main driving motor (29), and small belt pulley (30) is connected with big belt pulley (32) through belt (31); Big belt pulley (32) puts together on rotating shaft (33), and rotating shaft (33) is combined through bearing (34) and fixed axis (35), and fixed axis (35) is with on the sidewall of body (4); Fixed axis (35) is a hollow shaft, and polished steel pipe passes through from the hollow position of fixed axis (35); The interior ring of conducting slip ring (6) and rotating shaft (33) are fixed together, and the outer shroud of conducting slip ring (6) is installed on body (4).
4. online body polishing machine according to claim 1 is characterized in that described Chiba wheel rotating driving device (7) is made up of alternating current generator (12), alternating current generator holder (13), swing seat (14), a drive pulley axle (15), drive pulley (16), regulating wheel (17), belt (18), negative pulley wheel (19), Chiba wheel shaft (20) and Chiba wheel (21); Alternating current generator holder (13) passes and is fixed on the big belt pulley (32); Alternating current generator (12) is contained on alternating current generator holder (13) one ends, and swing seat (14) is contained in the other end of alternating current generator holder (13); Drive pulley axle (15) is installed on the axle of alternating current generator (12); Drive pulley (16) is loaded on the drive pulley axle (15); Negative pulley wheel (19) is installed in the other end of swing seat (14); Drive pulley (16) is connected through belt (18) with negative pulley wheel (19), and regulating wheel (17) also is housed therebetween; Chiba wheel shaft (20) is fixed together through key and pressing plate and negative pulley wheel (19), and Chiba wheel (21) is contained on the Chiba wheel shaft (20).
5. online body polishing machine according to claim 1 is characterized in that described Chiba wheel location adjusting device (10) is made up of gear reduction motor (22), power transmission shaft (23), screw elevator holder (24), screw elevator (25) and earrings head (26); Gear reduction motor (22) is contained in a side end face of big belt pulley (32); Screw elevator holder (24) is loaded on the opposite side end face of big belt pulley (32); Screw elevator (25) is loaded on the screw elevator holder (24), and is connected with the gear reduction motor (22) that is loaded on opposite side through power transmission shaft (23); Screw rod (42) is housed on the screw elevator (25), and the head of screw rod (42) is equipped with earrings head (26), and earrings head (26) is connected with the earrings seat (43) that Chiba is taken turns the swing seat (14) on the rotating driving device (7).
6. online body polishing machine according to claim 1 is characterized in that described niproll device device (5) is made up of support (44), adjustment support (45), roller (46), roll shaft (47), bearing (48) and nut (49); Fixed support (44) is loaded on the holder (1), and adjustment support (45) is installed on the fixed support (44), and the installing hole on adjustment support (45) base plate is a slotted hole, and the position on fixed support (44) can be adjusted; Roller (46) is installed on the roll shaft (47) through bearing (48), and roll shaft (47) is fixed on the slotted hole of adjustment support (45) riser through nut (49), and upper-lower position is adjustable.
7. online body polishing machine according to claim 1 is characterized in that described hood door device (58) is made up of hood door (9), guide pillar (50), cover front tooth wheel reducing motor (51), drive sprocket (52), chain (53) and tightener sprocket (54); Cover front tooth wheel reducing motor (51) is loaded on the top front end of body (4), is connected with drive sprocket (52) through axle; Drive sprocket (52) is loaded on the body (4) with tightener sprocket (54); Chain (53) is connected between drive sprocket (52) and the tightener sprocket (54), and chain (53) links together with hood door (9), and hood door is contained on the guide pillar (50); Through the rotation of drive sprocket (52), be converted into moving up and down of hood door (9) through chain (53), moving up and down of hood door (9) is under the guiding of guide pillar (50), to move.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011104540170A CN102513910B (en) | 2011-12-30 | 2011-12-30 | Online pipe polishing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011104540170A CN102513910B (en) | 2011-12-30 | 2011-12-30 | Online pipe polishing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102513910A true CN102513910A (en) | 2012-06-27 |
| CN102513910B CN102513910B (en) | 2013-11-20 |
Family
ID=46285118
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011104540170A Expired - Fee Related CN102513910B (en) | 2011-12-30 | 2011-12-30 | Online pipe polishing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102513910B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104985517A (en) * | 2015-08-04 | 2015-10-21 | 东莞市东铝铝业有限公司 | aluminum plate polishing machine |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04111761A (en) * | 1990-08-30 | 1992-04-13 | Nisshin Steel Co Ltd | Polishing device serving for both longitudinal and lateral polishing |
| CN200995356Y (en) * | 2007-01-11 | 2007-12-26 | 兰州石油机械研究所 | Special rust remover for steel-pipe production line |
| KR20080077767A (en) * | 2007-02-21 | 2008-08-26 | 주식회사 서울금속 | A wire glinding apparatus |
| CN201645308U (en) * | 2010-04-09 | 2010-11-24 | 常州市江洋不锈钢有限公司 | Polishing machine for outer wall of steel pipe |
| CN201685168U (en) * | 2010-05-27 | 2010-12-29 | 浙江健力股份有限公司 | Steel pipe scaling machine |
| CN202448019U (en) * | 2011-12-30 | 2012-09-26 | 大连三高集团有限公司 | On-line pipe body polishing machine |
-
2011
- 2011-12-30 CN CN2011104540170A patent/CN102513910B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04111761A (en) * | 1990-08-30 | 1992-04-13 | Nisshin Steel Co Ltd | Polishing device serving for both longitudinal and lateral polishing |
| CN200995356Y (en) * | 2007-01-11 | 2007-12-26 | 兰州石油机械研究所 | Special rust remover for steel-pipe production line |
| KR20080077767A (en) * | 2007-02-21 | 2008-08-26 | 주식회사 서울금속 | A wire glinding apparatus |
| CN201645308U (en) * | 2010-04-09 | 2010-11-24 | 常州市江洋不锈钢有限公司 | Polishing machine for outer wall of steel pipe |
| CN201685168U (en) * | 2010-05-27 | 2010-12-29 | 浙江健力股份有限公司 | Steel pipe scaling machine |
| CN202448019U (en) * | 2011-12-30 | 2012-09-26 | 大连三高集团有限公司 | On-line pipe body polishing machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104985517A (en) * | 2015-08-04 | 2015-10-21 | 东莞市东铝铝业有限公司 | aluminum plate polishing machine |
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| Publication number | Publication date |
|---|---|
| CN102513910B (en) | 2013-11-20 |
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Granted publication date: 20131120 Termination date: 20161230 |