CN102513910B - Online pipe polishing machine - Google Patents
Online pipe polishing machine Download PDFInfo
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- CN102513910B CN102513910B CN2011104540170A CN201110454017A CN102513910B CN 102513910 B CN102513910 B CN 102513910B CN 2011104540170 A CN2011104540170 A CN 2011104540170A CN 201110454017 A CN201110454017 A CN 201110454017A CN 102513910 B CN102513910 B CN 102513910B
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Abstract
The invention discloses an online pipe polishing machine, which relates to equipment for integrally polishing a stainless steel welded pipe after online black annealing and for integrally derusting a carbon steel pipe. The online pipe polishing machine comprises a fixed seat, two sliding seats and a body, the two sliding seats are mounted in the middle of the fixed seat, four lifting devices are mounted on the upper portion of each sliding seat, sprocket seats on the lifting devices are combined with the body through bolts, a lifting gear motor mounted at the bottom of the body is connected with sprockets on the lifting devices, a main transmission device is mounted on the upper portion of the body, a thousand impeller rotation driving device and a thousand impeller position adjusting device are mounted on an end face of a large belt pulley of the main transmission device, a protective cover door device is mounted in the front of the body, the front and the back of the fixed seat are respectively provided with a group of clamping roll devices, and a bag type dust collector is connected with a dust outlet of the body through a hose. The online pipe polishing machine has the advantages of novel structure, simplicity and convenience in machining, convenience in use, operational stability, space saving, reduction of labor intensity, improvement of working efficiency and polishing quality, and the like.
Description
Technical field
Online pipe polishing machine of the present invention, relate to whole polishing after the online black annealing of a kind of stainless steel welded pipe and the equipment of the whole processing of rust removing of carbon steel pipe.
Background technology
At present, at the Industry of Pipe Welding stainless steel welded pipe, the minor diameter stainless steel welded pipe mostly adopts bright annealing to process, and the major diameter stainless steel welded pipe mostly adopts black annealing to process, the whole polishing of mostly rolling off the production line after the black annealing processing.They have following shortcoming and defect part:
1, the whole polishing of rolling off the production line need increase the loading and unloading stand, and the equipment such as handling equipment, rollgang and rotating roller, increased cost;
2, intermediate transportation operation, wasting manpower and material resources have been increased;
3, the welded tube that rolls off the production line polished is stacked and is taken large quantity space.
For existing problem in above-mentioned prior art, a kind of novel online pipe polishing machine of research and design, be very necessary thereby overcome existing problem in prior art.
Summary of the invention
In view of existing problem in above-mentioned prior art, the objective of the invention is a kind of novel online pipe polishing machine of research and design.In order to solve, in prior art, exist:
1, the existing whole polissoir complexity that rolls off the production line, manufacturing cost is high;
2, transportation operation, wasting manpower and material resources have been increased;
3, polished welded tube, deposit and take up room.
Technical solution of the present invention is achieved in that
Online pipe polishing machine of the present invention, be comprised of holder, sliding seat, body; Two sliding seats are equipped with at the middle part of holder; 4 lowering or hoisting gears are housed on the top of sliding seat, the chain pulley seat on lowering or hoisting gear by bolt together with body puts together on; The bottom of body is equipped with lifting speed reduction motor and is connected with the sprocket wheel on lowering or hoisting gear; Main drive is equipped with on top at body; The end face of the big belt pulley of main drive is equipped with sized flap wheel rotating driving device and sized flap wheel position regulator; The body front is equipped with the hood door device; One group of niproll device respectively is housed in the holder front and rear part; Bag style dust collector joins by the dust outlet of flexible pipe and body; Lowering or hoisting gear is comprised of screw mandrel, screw, sprocket wheel, chain and chain pulley seat; Screw is fixed on sliding seat, and screw mandrel and screw revolve and be in the same place; Chain connection wire rod and sprocket wheel, sprocket wheel are contained on chain pulley seat, and chain pulley seat is contained in the bottom of body; It is characterized in that described main drive is comprised of main driving motor holder, balance staff, adjustment screw mandrel, main driving motor swing seat, main driving motor, small belt pulley, belt, big belt pulley, rotating shaft, bearing and fixed axis; The main driving motor holder is arranged on the top of body; The main driving motor holder is by balance staff and adjust screw mandrel and the main driving motor swing seat links together, and on the main driving motor swing seat, main driving motor is installed; On the motor shaft of main driving motor, small belt pulley is installed, small belt pulley is connected with big belt pulley by belt; Big belt pulley is together with rotating shaft puts together on, and rotating shaft is combined by bearing and fixed axis, fixed axis handle and on the sidewall of body; Fixed axis is hollow shaft, and polished steel pipe passes through from the hollow position of fixed axis; Interior ring and the rotating shaft of conducting slip ring are fixed together, and the outer shroud of conducting slip ring is together with body is installed on.
Sized flap wheel rotating driving device of the present invention is comprised of alternating current generator, alternating current generator holder, swing seat, drive pulley axle, drive pulley, regulating wheel, belt, negative pulley wheel, Chiba wheel shaft and sized flap wheel; The alternating current generator holder passes and is fixed on big belt pulley; Alternating current generator is contained on alternating current generator holder one end, and swing seat is contained in the other end of alternating current generator holder; The drive pulley axle is arranged on the axle of alternating current generator, and drive pulley is loaded on the drive pulley axle, and negative pulley wheel is arranged on the other end of swing seat, and drive pulley is connected by belt with negative pulley wheel, and regulating wheel also is housed therebetween; The Chiba wheel shaft is fixed together by key and pressing plate and negative pulley wheel, and sized flap wheel is contained on the Chiba wheel shaft.
Sized flap wheel position regulator of the present invention is comprised of toothed gearing electric motor, power transmission shaft, screw elevator holder, screw elevator and earrings head; Toothed gearing electric motor is contained in a side end face of big belt pulley, and the screw elevator holder is loaded on the opposite side end face of big belt pulley, and screw elevator is loaded on the screw elevator holder, and is connected with the toothed gearing electric motor that is loaded on opposite side by power transmission shaft; Screw rod is housed on screw elevator, and the head of screw rod is equipped with the earrings head, and the earring seats of the swing seat on earrings head and sized flap wheel rotating driving device is connected.
Niproll device of the present invention is comprised of fixed support, adjusting pole, roller, roll shaft, bearing and nut; Fixed support is loaded on holder, and adjusting pole is installed on fixed support, and the installing hole on the adjusting pole base plate is slotted hole, and the position on fixed support can be adjusted; Roller is arranged on roll shaft by bearing, and roll shaft is fixed on the slotted hole of adjusting pole riser by nut, and upper-lower position is adjustable.
Hood door device of the present invention is comprised of hood door, guide pillar, cover front tooth wheel reducing motor, drive sprocket, chain and tightener sprocket; Cover front tooth wheel reducing motor is loaded on the top front end of machine, by axle, with drive sprocket, is connected; Drive sprocket and tightener sprocket are loaded on body; Chain is connected between drive sprocket and tightener sprocket, and chain and protective cover link together, and hood door is contained on guide pillar; By the rotation of drive sprocket, by chain, be converted into moving up and down of hood door, moving up and down of hood door is to move down leading of guide pillar.
The present invention is that the sized flap wheel by High Rotation Speed carries out polishing to body, and sized flap wheel not only rotates around axis own, also around the steel pipe center, rotates.Around rotatablely moving of steel pipe center, be that electromagnetic braking motor by main drive forms through the belt pulley transmission.According to pipe diameter size and line speed, electromagnetic braking motor is regulated the rotating speed of big belt pulley by frequency control, to guarantee steel pipe body quality of finish.Sized flap wheel rotatablely moves around axis own, under electrical equipment drives, by belt, through belt pulley, drives sized flap wheel rotation, belt driving band tensioning apparatus.Sized flap wheel can drive lower swing at the sized flap wheel position regulator around the drive motors axle simultaneously.While to realize that the sized flap wheel wearing and tearing are rear, reaching the caliber variation, sized flap wheel can contact with body, realizes the polishing to body.But the adjustment linkage of sized flap wheel position is single action also.According to the diameter of throwing steel pipe, lowering or hoisting gear is by toothed gearing electric motor band movable sprocket, and four screw mandrel screw winding machine oscilaltion campaigns of chain drive, make the body upper-lower position adjustable, reaches main drive belt pulley center concentric with the steel pipe of institute reconditioning.According to the diameter of throwing steel pipe, through manually adjusting two adjustable driven rolls in up and down of niproll, consistent with steel pipe center to be ground.Keeping simultaneously steel pipe to stablize does not tremble.Hood door can by the sprocket wheel chain-driving, move up and down under the guiding of guide pillar under the driving of toothed gearing electric motor, realize folding control, is convenient for changing sized flap wheel and tensioning adjustment.After above-mentioned adjusting to the right place, can carry out the whole polishing of online welded tube.
Advantage of the present invention is apparent, is mainly manifested in:
1, but owing to using the present invention, welded tube does not need to roll off the production line and gets final product polishing, has improved operating efficiency;
2, owing to having used the present invention, improved the welded tube quality of finish, surface roughness is low;
3, owing to having used the present invention, reduced the intermediate transportation operation that welded tube rolls off the production line and reaches the standard grade, saved manpower and materials;
4, owing to having used the present invention, make polissoir reduce a lot of assemblies, reduced manufacturing cost;
5, owing to having used the present invention, saved welded tube and rolled off the production line etc. when polished and stack shared space;
6, due to of the present invention simple in structure, so sized flap wheel is changed and quick, equipment easy to adjust operates steadily;
The present invention have novel structure, processing easy, easy to use, operate steadily, saved space, reduced labour intensity, improved the advantages such as operating efficiency and quality of finish, it puts goods on the market in enormous quantities and will produce positive social benefit and significant economic benefit.
The accompanying drawing explanation
The present invention has the width accompanying drawing, wherein:
Accompanying drawing 1 structural representation of the present invention;
Accompanying drawing 2 is the A-A view of Fig. 1;
Accompanying drawing 3 sized flap wheel rotating driving device structural representations;
Accompanying drawing 4 is the left view of Fig. 3;
Accompanying drawing 5 sized flap wheel position regulator structural representations;
Accompanying drawing 6 is the side view of Fig. 5;
Accompanying drawing 7 is that the M of Fig. 1 is to view;
Accompanying drawing 8 niproll apparatus structure schematic diagrames.
in the drawings: 1, holder 2, sliding seat 3, lowering or hoisting gear 4, body 5, niproll device 6, conducting slip ring 7, sized flap wheel rotating driving device 8, main driving motor holder 9, hood door 10, sized flap wheel position regulator 11, lifting drive 12, alternating current generator 13, alternating current generator holder 14, swing seat 15, drive pulley axle 16, drive pulley 17, regulating wheel 18, belt 19, negative pulley wheel 20, Chiba wheel shaft 21, sized flap wheel 22, toothed gearing electric motor 23, power transmission shaft 24, screw elevator holder 25, screw elevator 26, earrings head 27, balance staff 28, main driving motor swing seat 29, main driving motor 30, small belt pulley 31, belt 32, big belt pulley 33, rotating shaft 34, bearing 35, fixed axis 36, adjust screw mandrel 37, screw mandrel 38, screw 39, sprocket wheel 40, chain 41, chain pulley seat 42, screw rod 43 is housed, earring seats 44, fixed support 45, adjusting pole 46, roller 47, roll shaft 48, bearing 49, nut 50, guide pillar 51, cover front tooth wheel reducing motor 52, drive sprocket 53, chain 54, tightener sprocket 55, bag style dust collector 56, travel fatigue outlet 57, main drive 58, the hood door device.
The specific embodiment
As shown in drawings, online pipe polishing machine, be comprised of holder 1, sliding seat 2, body 4 specific embodiments of the invention; Two sliding seats 2 are equipped with at the middle part of holder 1; 4 lowering or hoisting gears 3 are housed on the top of sliding seat 2, the chain pulley seat 41 on lowering or hoisting gear 3 by bolt together with body 4 puts together on; The bottom of body 4 is equipped with lifting speed reduction motor 11 and is connected with the sprocket wheel on lowering or hoisting gear 3; On the top of body 4, main drive 57 is housed; The end face of the big belt pulley 32 of main drive 57 is equipped with sized flap wheel rotating driving device 7 and sized flap wheel position regulator 10; Body 4 fronts are equipped with hood door device 58; In holder 1 front and rear part, one group of niproll device 5 is housed respectively; Bag style dust collector 55 joins by the dust outlet 56 of flexible pipe and body 4; Lowering or hoisting gear 3 is comprised of screw mandrel 37, screw 38, sprocket wheel 39, chain 40 and chain pulley seat 41; Screw 38 is fixed on sliding seat 2, and screw mandrel 37 revolves and is in the same place with screw 38; Chain 40 connection wire rods 37 and sprocket wheel 39, sprocket wheel 39 is contained on chain pulley seat 41, and chain pulley seat 41 is contained in the bottom of body 4; It is characterized in that described main drive 57 is comprised of main driving motor holder 8, balance staff 27, adjustment screw mandrel 36, main driving motor swing seat 28, main driving motor 29, small belt pulley 30, belt 31, big belt pulley 32, rotating shaft 33, bearing 34 and fixed axis 35; Main driving motor holder 8 is arranged on the top of body 4; Main driving motor holder 8 links together with main driving motor swing seat 28 by balance staff 27 and adjustment screw mandrel 36, and main driving motor 29 is installed on main driving motor swing seat 28; Small belt pulley 30 is installed on the motor shaft of main driving motor 29, and small belt pulley 30 is connected with big belt pulley 32 by belt 31; Big belt pulley 32 is together with rotating shaft 33 puts together on, and rotating shaft 33 is combined by bearing 34 and fixed axis 35,35 of fixed axis and on the sidewall of body 4; Fixed axis 35 is hollow shaft, and polished steel pipe passes through from the hollow position of fixed axis 35; Interior ring and the rotating shaft 33 of conducting slip ring 6 are fixed together, and the outer shroud of conducting slip ring 6 is together with body 4 is installed on.
Sized flap wheel rotating driving device 7 is comprised of alternating current generator 12, alternating current generator holder 13, swing seat 14, drive pulley axle 15, drive pulley 16, regulating wheel 17, belt 18, negative pulley wheel 19, Chiba wheel shaft 20 and sized flap wheel 21; Alternating current generator holder 13 passes and is fixed on big belt pulley 32; Alternating current generator 12 is contained on alternating current generator holder 13 1 ends, and swing seat 14 is contained in the other end of alternating current generator holder 13; Drive pulley axle 15 is arranged on the axle of alternating current generator 12, drive pulley 16 is loaded on drive pulley axle 15, negative pulley wheel 19 is arranged on the other end of swing seat 14, and drive pulley 16 is connected by belt 18 with negative pulley wheel 19, and regulating wheel 17 also is housed therebetween; Chiba wheel shaft 20 is fixed together by key and pressing plate and negative pulley wheel 19, and sized flap wheel 21 is contained on Chiba wheel shaft 20.
Sized flap wheel position regulator 10 is comprised of toothed gearing electric motor 22, power transmission shaft 23, screw elevator holder 24, screw elevator 25 and earrings head 26; Toothed gearing electric motor 22 is contained in a side end face of big belt pulley 32, screw elevator holder 24 is loaded on the opposite side end face of big belt pulley 32, screw elevator 25 is loaded on screw elevator holder 24, and is connected with the toothed gearing electric motor 22 that is loaded on opposite side by power transmission shaft 23; Screw rod 42 is housed on screw elevator 25, and the head of screw rod 42 is equipped with earrings head 26, and the earring seats 43 of the swing seat 14 on earrings head 26 and sized flap wheel rotating driving device 7 is connected.
Niproll device 5 is comprised of fixed support 44, adjusting pole 45, roller 46, roll shaft 47, bearing 48 and nut 49; Fixed support 44 is loaded on holder 1, and adjusting pole 45 is installed on fixed support 44, and the installing hole on adjusting pole 45 base plates is slotted hole, and the position on fixed support 44 can be adjusted; Roller 46 is arranged on roll shaft 47 by bearing 48, and roll shaft 47 is fixed on the slotted hole of adjusting pole 45 risers by nut 49, and upper-lower position is adjustable.
The above; it is only the preferably specific embodiment of the present invention; but protection scope of the present invention is not limited to this; all are familiar with those skilled in the art in technical scope disclosed by the invention, within according to technical scheme of the present invention and design of the present invention thereof, being equal to and replacing or change and all should be encompassed in protection scope of the present invention.
Claims (5)
1. an online pipe polishing machine, be comprised of holder (1), sliding seat (2), body (4); Two sliding seats (2) are equipped with at the middle part of holder (1); On the top of sliding seat (2), 4 lowering or hoisting gears (3) are housed, the chain pulley seat (41) on lowering or hoisting gear (3) by bolt together with body (4) puts together on; The bottom of body (4) is equipped with lifting speed reduction motor (11) and is connected with the sprocket wheel on lowering or hoisting gear (3); On the top of body (4), main drive (57) is housed; The end face of the big belt pulley (32) of main drive (57) is equipped with sized flap wheel rotating driving device (7) and sized flap wheel position regulator (10); Body (4) front is equipped with hood door device (58); In holder (1) front and rear part, one group of niproll device (5) is housed respectively; Bag style dust collector (55) joins by the dust outlet (56) of flexible pipe and body (4); Lowering or hoisting gear (3) is comprised of screw mandrel (37), screw (38), sprocket wheel (39), chain (40) and chain pulley seat (41); It is upper that screw (38) is fixed on sliding seat (2), and screw mandrel (37) revolves and is in the same place with screw (38); It is upper that chain (40) connection wire rod (37) and sprocket wheel (39), sprocket wheel (39) are contained in chain pulley seat (41), and chain pulley seat (41) is contained in the bottom of body (4); It is characterized in that described main drive (57) is comprised of main driving motor holder (8), balance staff (27), adjustment screw mandrel (36), main driving motor swing seat (28), main driving motor (29), small belt pulley (30), belt (31), big belt pulley (32), rotating shaft (33), bearing (34) and fixed axis (35); Main driving motor holder (8) is arranged on the top of body (4); Main driving motor holder (8) links together with main driving motor swing seat (28) by balance staff (27) and adjustment screw mandrel (36), and main driving motor (29) is installed on main driving motor swing seat (28); Small belt pulley (30) is installed on the motor shaft of main driving motor (29), and small belt pulley (30) is connected with big belt pulley (32) by belt (31); Big belt pulley (32) is together with rotating shaft (33) puts together on, and rotating shaft (33) is combined by bearing (34) and fixed axis (35), and fixed axis (35) is on the sidewall with in body (4); Fixed axis (35) is hollow shaft, and polished steel pipe passes through from the hollow position of fixed axis (35); The interior ring of conducting slip ring (6) and rotating shaft (33) are fixed together, and the outer shroud of conducting slip ring (6) is together with body (4) is installed on.
2. online pipe polishing machine according to claim 1, is characterized in that described sized flap wheel rotating driving device (7) is comprised of alternating current generator (12), alternating current generator holder (13), swing seat (14), drive pulley axle (15), drive pulley (16), regulating wheel (17), belt (18), negative pulley wheel (19), Chiba wheel shaft (20) and sized flap wheel (21); Alternating current generator holder (13) passes and is fixed on big belt pulley (32); Alternating current generator (12) is contained on alternating current generator holder (13) one ends, and swing seat (14) is contained in the other end of alternating current generator holder (13); Drive pulley axle (15) is arranged on the axle of alternating current generator (12), drive pulley (16) is loaded on drive pulley axle (15), negative pulley wheel (19) is arranged on the other end of swing seat (14), drive pulley (16) is connected by belt (18) with negative pulley wheel (19), and regulating wheel (17) also is housed therebetween; Chiba wheel shaft (20) is fixed together by key and pressing plate and negative pulley wheel (19), and sized flap wheel (21) is contained on Chiba wheel shaft (20).
3. online pipe polishing machine according to claim 1, is characterized in that described sized flap wheel position regulator (10) is comprised of toothed gearing electric motor (22), power transmission shaft (23), screw elevator holder (24), screw elevator (25) and earrings head (26); Toothed gearing electric motor (22) is contained in a side end face of big belt pulley (32), screw elevator holder (24) is loaded on the opposite side end face of big belt pulley (32), it is upper that screw elevator (25) is loaded on screw elevator holder (24), and be connected with the toothed gearing electric motor that is loaded on opposite side (22) by power transmission shaft (23); Screw rod (42) is housed on screw elevator (25), and the head of screw rod (42) is equipped with earrings head (26), and the earring seats (43) of the swing seat (14) on earrings head (26) and sized flap wheel rotating driving device (7) is connected.
4. online pipe polishing machine according to claim 1, is characterized in that described niproll device (5) is comprised of fixed support (44), adjusting pole (45), roller (46), roll shaft (47), bearing (48) and nut (49); It is upper that fixed support (44) is loaded on holder (1), and it is upper that adjusting pole (45) is installed on fixed support (44), and the installing hole on adjusting pole (45) base plate is slotted hole, and the position on fixed support (44) can be adjusted; It is upper that roller (46) is arranged on roll shaft (47) by bearing (48), and roll shaft (47) is fixed on the slotted hole of adjusting pole (45) riser by nut (49), and upper-lower position is adjustable.
5. online pipe polishing machine according to claim 1, is characterized in that described hood door device (58) is comprised of hood door (9), guide pillar (50), cover front tooth wheel reducing motor (51), drive sprocket (52), chain (53) and tightener sprocket (54); Cover front tooth wheel reducing motor (51) is loaded on the top front end of body (4), by axle, with drive sprocket (52), is connected; Drive sprocket (52) is loaded on body (4) with tightener sprocket (54); Chain (53) is connected between drive sprocket (52) and tightener sprocket (54), and chain (53) links together with hood door (9), and hood door is contained on guide pillar (50); By the rotation of drive sprocket (52), by chain (53), be converted into moving up and down of hood door (9), moving up and down of hood door (9) is to move down leading of guide pillar (50).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011104540170A CN102513910B (en) | 2011-12-30 | 2011-12-30 | Online pipe polishing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011104540170A CN102513910B (en) | 2011-12-30 | 2011-12-30 | Online pipe polishing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102513910A CN102513910A (en) | 2012-06-27 |
| CN102513910B true CN102513910B (en) | 2013-11-20 |
Family
ID=46285118
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011104540170A Expired - Fee Related CN102513910B (en) | 2011-12-30 | 2011-12-30 | Online pipe polishing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102513910B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104985517B (en) * | 2015-08-04 | 2017-10-24 | 东莞市东铝铝业有限公司 | A kind of aluminium sheet polishing machine |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04111761A (en) * | 1990-08-30 | 1992-04-13 | Nisshin Steel Co Ltd | Polishing device serving for both longitudinal and lateral polishing |
| CN200995356Y (en) * | 2007-01-11 | 2007-12-26 | 兰州石油机械研究所 | Special rust remover for steel-pipe production line |
| KR100858659B1 (en) * | 2007-02-21 | 2008-10-02 | 주식회사 서울금속 | A wire glinding apparatus |
| CN201645308U (en) * | 2010-04-09 | 2010-11-24 | 常州市江洋不锈钢有限公司 | Polishing machine for outer wall of steel pipe |
| CN201685168U (en) * | 2010-05-27 | 2010-12-29 | 浙江健力股份有限公司 | Steel pipe scaling machine |
| CN202448019U (en) * | 2011-12-30 | 2012-09-26 | 大连三高集团有限公司 | On-line pipe body polishing machine |
-
2011
- 2011-12-30 CN CN2011104540170A patent/CN102513910B/en not_active Expired - Fee Related
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| Publication number | Publication date |
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| CN102513910A (en) | 2012-06-27 |
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Granted publication date: 20131120 Termination date: 20161230 |
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