CN102513909A - Method for polishing surface of steel wire for aluminum-coated steel and device - Google Patents

Method for polishing surface of steel wire for aluminum-coated steel and device Download PDF

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Publication number
CN102513909A
CN102513909A CN2011104221974A CN201110422197A CN102513909A CN 102513909 A CN102513909 A CN 102513909A CN 2011104221974 A CN2011104221974 A CN 2011104221974A CN 201110422197 A CN201110422197 A CN 201110422197A CN 102513909 A CN102513909 A CN 102513909A
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China
Prior art keywords
steel wire
polishing
rotation
gearbox
steel
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Pending
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CN2011104221974A
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Chinese (zh)
Inventor
史万福
曲松治
任少伟
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Henan Tongda Cable Co Ltd
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Henan Tongda Cable Co Ltd
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Application filed by Henan Tongda Cable Co Ltd filed Critical Henan Tongda Cable Co Ltd
Priority to CN2011104221974A priority Critical patent/CN102513909A/en
Publication of CN102513909A publication Critical patent/CN102513909A/en
Pending legal-status Critical Current

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Abstract

The invention relates to the technical field of aluminum-coated steel, and relates to a method for polishing the surface of a steel wire for aluminum-coated steel and a device. The device for processing the surface of the steel wire for aluminum-coated steel mainly comprises a protection case, integrated gearboxes, polishing wheels and a dust collecting device. The two symmetric integrated gearboxes are arranged in the protection case, two to four rotating polishing wheels which rotate around the steel wire are distributed at one end of each integrated gearbox, and a gearbox transmission wheel (4) is disposed at the other end of each integrated gearbox and connected with an electric motor by a conveying belt, positioning wheels are respectively arranged on two sides of the protection case in center lines of the two symmetric integrated gearboxes, and the dust collecting device is arranged at the bottom of the protection case. The method for polishing the surface of the steel wire for aluminum-coated steel and the device are simple and convenient in use, damage of a surface layer of the surface of the steel wire can be effectively removed, and purposes of cleaning and polishing the surface of the steel wire are achieved.

Description

A kind of aluminium Baogang is with the method and the device of Steel Wire Surface polishing
[technical field]
The present invention relates to aluminium Baogang technical field, relate in particular to aluminium Baogang and coat method and the device that polishes with Steel Wire Surface with a kind of aluminium Baogang of Steel Wire Surface treatment and purification.
[background technology]
Aluminium Baogang is a kind of composite article that on ferrous materials, wraps layer of aluminum, is generally round line, and promptly parcel layer of aluminum in round steel wire surface is called aluminum cald steel wire.The preparation method of aluminum-clad steel wire is for coating layer of aluminum on steel wire; Method for coating is the Conclad extrusion, and this is a kind of difficult metal wire of making, in the aluminum-clad steel wire production process; Especially to control steel wire surface quality well, require very high employed steel wire surface cleaning smooth degree.In the daily production; Online treatment to steel wire surface is very loaded down with trivial details, typically uses finite concentration, temperature 60-90 ℃ acid solution, through heating continuously, pickling, flushing with clean water, air-dry; Though through above-mentioned a series of cleanings; But use the effect of Chemical cleaning often the effect that Steel Wire Surface is handled not to be reached requirement, cause to coat quality decline or defective, influence follow-up work and product quality.And environment is caused pollution to a certain degree.
[summary of the invention]
In order to overcome the deficiency in the background technology, the invention provides method and the device of a kind of aluminium Baogang with the Steel Wire Surface polishing, have easy to usely, and the top layer damage that can remove Steel Wire Surface effectively reaches the purpose on clean polished wire surface.
In order to realize the foregoing invention purpose, the scheme that the present invention adopted is:
A kind of aluminium Baogang uses the Steel Wire Surface burnishing device; Mainly form by protection cabinet, integral gear box, polishing wheel and dust collecting; Be provided with the integral gear box of two symmetries in the said protection cabinet; Each integral gear box one end is distributed with two to four rotation polishing wheels around the steel wire rotation, and the other end is provided with the gearbox drive, and the gearbox drive links to each other with motor through conveyer belt; The protection cabinet both sides of the integral gear box center line of two symmetries are respectively arranged with locating wheel; Said protection cabinet bottom is provided with dust collecting.
A kind of aluminium Baogang uses the Steel Wire Surface burnishing device, and said dust collecting is communicated with the dust collection case by the dust collection pipeline that is communicated with the protection cabinet bottom and constitutes.
A kind of aluminium Baogang uses the Steel Wire Surface burnishing device, and said motor is the low speed threephase asynchronous machine of 4.5 kilowatts of power.
A kind of aluminium Baogang uses the Steel Wire Surface burnishing device; Said integral gear box has the Contiuum type hollow gearbox of revolution and autobiography; The shell of Contiuum type hollow gearbox is a cylindrical shell; One end face center of cylindrical shell is provided with threaded hole of steel, is distributed with the fixing hole around two to four rotation polishing wheels of steel wire rotation in one week of threaded hole of steel; The center, other end of cylindrical shell is provided with the middle control axle of band drive.
A kind of aluminium Baogang uses the Steel Wire Surface finishing method, and its step is following:
1). will get into the steel wire of the pending sanding and polishing of sanding and polishing device, get in the sanding and polishing device box through inlet wire location guide wheel,
2). at first through first group of two to four rotation polishing wheel polishing steel wire on the hollow gearbox around the steel wire rotation;
3). the steel wire after polishing for the first time, again through second group of two to four rotation polishing wheel polishing steel wire on the hollow gearbox around the steel wire rotation;
4). the steel wire after polishing for the second time, pass hollow gearbox to outlet location guide wheel and accomplish whole sanding and polishing process;
5). through the dust of twice polishing steel wire generation, collect in the dust collection case through the dust collection pipeline.
Because adopt aforesaid technical scheme, the present invention has following superiority:
A kind of aluminium Baogang is with the method and the device of Steel Wire Surface polishing; Adopt two groups of gearboxes to install polishing wheel additional and carry out online sanding and polishing processing; Steel wire after the processing only uses clear water to clean before coating; Stopped the residual generation that the corrosion bad phenomenon is brought in steel wire surface and sour pond of acid solution when cleaning, reduced labour intensity and production cost with acid solution.In this device lower end dust collecting has been installed in addition, has also been improved working environment greatly.
[description of drawings]
Fig. 1 is a structural representation of the present invention.
Among the figure: 1, steel wire; 2, inlet wire location guide wheel; 3, casing; 4, gearbox drive; 5, driving-belt; 6, gearbox (revolution band rotation integral gear box); 7, polishing steel brush; 8, polishing copper brush; 9, polishing back steel wire; 10, outlet location guide wheel; 11, steel wire behind the sanding and polishing; 12, threephase asynchronous machine; 13, dust collection pipeline; 14; The dust collection case.
[specific embodiment]
As shown in Figure 1, a kind of aluminium Baogang uses the Steel Wire Surface finishing method, and its step is following:
1). will get into the steel wire 1 of the pending sanding and polishing of sanding and polishing device, get in the sanding and polishing device box 3 through inlet wire location guide wheel 2,
2). at first through first group of two to four rotation polishing wheel polishing steel wire 1 on the hollow gearbox 6.1 around the steel wire rotation;
3). the steel wire 9 after polishing for the first time, again through second group of two to four rotation polishing wheel polishing steel wire 9 on the hollow gearbox 6.2 around the steel wire rotation;
4). the steel wire 11 after polishing for the second time, pass hollow gearbox 6.2 to outlet location guide wheel 10 and accomplish whole sanding and polishing process;
5). through the dust of twice polishing steel wire generation, collect in the dust collection case 14 through dust collection pipeline 13.
A kind of aluminium Baogang uses the Steel Wire Surface treating apparatus; Mainly form by protection cabinet, integral gear box, polishing wheel and dust collecting; Be provided with the integral gear box of two symmetries in the said protection cabinet; Each integral gear box one end is distributed with two to four rotation polishing wheels around the steel wire rotation, and the other end is provided with gearbox drive 4, and gearbox drive 4 links to each other with motor through conveyer belt; The protection cabinet both sides of the integral gear box center line of two symmetries are respectively arranged with locating wheel; Said protection cabinet bottom is provided with dust collecting.
Said dust collecting is communicated with dust collection case 14 by the dust collection pipeline 13 that is communicated with the protection cabinet bottom and constitutes.
Said motor is the low speed threephase asynchronous machine of 4.5 kilowatts of power.
Said integral gear box has the Contiuum type gearbox of revolution and autobiography, and the shell of Contiuum type gearbox is a cylindrical shell, and an end face center of cylindrical shell is provided with threaded hole of steel, is distributed with the fixing hole around two to four rotation polishing wheels of steel wire rotation in one week of threaded hole of steel; The center, other end of cylindrical shell is provided with the middle control axle of band drive 4.
During use; The steel wire 1 of pending sanding and polishing is located guide wheel 2 through inlet wire get in the sanding and polishing device boxes 3, accomplish whole sanding and polishing process through gearbox 6.1, polishing steel brush 7, polishing copper brush 8, the gearbox 6.2 of hollow after guide wheel 10 is located in outlet successively.
Implement this burnishing device; Select 4KW low speed threephase asynchronous machine 12 as driving power; Driving gearbox drive 4 through driving-belt 5 is rotated; Gearbox 6.1,6.2 is the identical integral gear box of structure; Gearbox 6 drives the other end when revolving round the sun two to four polishing steel brushes 7 carry out rotation in the same way, can carry out 360 ° of comprehensive polishings to steel wire 1 periphery preferably, after 7 polishings of polishing steel brush, under the rubbing action of polishing copper brush 8, carry out further polishing of surface.After in process of production, change the sanding and polishing wheel according to the abrasion condition of polishing steel brush 7 and polishing copper brush 8.
The dust that the present invention is produced in the sanding and polishing process is finally collected in the dust collection case 14 through dust collection pipeline 13.

Claims (5)

1. an aluminium Baogang uses the Steel Wire Surface treating apparatus; It is characterized in that: mainly form by protection cabinet, integral gear box, polishing wheel and dust collecting; Be provided with the integral gear box of two symmetries in the said protection cabinet; Each integral gear box one end is distributed with two to four rotation polishing wheels around the steel wire rotation, and the other end is provided with gearbox drive (4), and gearbox drive (4) links to each other with motor through conveyer belt; The protection cabinet both sides of the integral gear box center line of two symmetries are respectively arranged with locating wheel; Said protection cabinet bottom is provided with dust collecting.
2. a kind of aluminium according to claim 1 Baogang uses the Steel Wire Surface treating apparatus, it is characterized in that: said dust collecting is communicated with dust collection case 14 by the dust collection pipeline 13 that is communicated with the protection cabinet bottom and constitutes.
3. a kind of aluminium according to claim 1 Baogang uses the Steel Wire Surface treating apparatus, and it is characterized in that: said motor is the low speed threephase asynchronous machine of 4.5 kilowatts of power.
4. a kind of aluminium according to claim 1 Baogang uses the Steel Wire Surface treating apparatus; It is characterized in that: said integral gear box has the Contiuum type hollow gearbox of revolution and autobiography; The shell of Contiuum type hollow gearbox is a cylindrical shell; One end face center of cylindrical shell is provided with threaded hole of steel, is distributed with the fixing hole around two to four rotation polishing wheels of steel wire rotation in one week of threaded hole of steel; The center, other end of cylindrical shell is provided with the middle control axle of band drive (4).
5. a kind of aluminium Baogang of device uses the Steel Wire Surface finishing method according to claim 1, and it is characterized in that: its step is following:
1). will get into the steel wire (1) of the pending sanding and polishing of sanding and polishing device, get in the sanding and polishing device box (3) through inlet wire location guide wheel (2),
2). at first through last first group of two to four the rotation polishing wheel polishing steel wire (1) of hollow gearbox (6.1) around the steel wire rotation;
3). the steel wire (9) after polishing for the first time, again through last second group of two to four the rotation polishing wheel polishing steel wire (9) of hollow gearbox (6 (2)) around the steel wire rotation;
4). the steel wire (11) after polishing for the second time, pass hollow gearbox (6 (2)) to outlet location guide wheel (10) and accomplish whole sanding and polishing process;
5). through the dust of twice polishing steel wire generation, collect in the dust collection case (14) through dust collection pipeline (13).
CN2011104221974A 2011-12-16 2011-12-16 Method for polishing surface of steel wire for aluminum-coated steel and device Pending CN102513909A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011104221974A CN102513909A (en) 2011-12-16 2011-12-16 Method for polishing surface of steel wire for aluminum-coated steel and device

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Application Number Priority Date Filing Date Title
CN2011104221974A CN102513909A (en) 2011-12-16 2011-12-16 Method for polishing surface of steel wire for aluminum-coated steel and device

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CN102513909A true CN102513909A (en) 2012-06-27

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103151676A (en) * 2013-03-26 2013-06-12 安徽省电力科学研究院 Sand-blasting polish tool for removing rust materials on conducting wire surface

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6052254A (en) * 1983-09-01 1985-03-25 Noritake Co Ltd Grindstone for removing flaw on wire
JPH0652254A (en) * 1992-07-28 1994-02-25 Toshiba Corp Device for generating transistor model parameter
JP2001038600A (en) * 1999-07-30 2001-02-13 Showa Kogyo Kk Grinding/polishing/cleaning device for running wire rod
KR20080077767A (en) * 2007-02-21 2008-08-26 주식회사 서울금속 A wire glinding apparatus
CN201320719Y (en) * 2008-12-19 2009-10-07 东莞市益达实业有限公司 Copper rod polishing machine
CN201720758U (en) * 2010-05-11 2011-01-26 新昌县雷鹰科技发展有限公司 Derusting machine for horizontal continuous casting of copper-clad steel composite section material
CN202556211U (en) * 2011-12-16 2012-11-28 河南通达电缆股份有限公司 Steel wire surface polishing device used for aluminum clad steel

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6052254A (en) * 1983-09-01 1985-03-25 Noritake Co Ltd Grindstone for removing flaw on wire
JPH0652254A (en) * 1992-07-28 1994-02-25 Toshiba Corp Device for generating transistor model parameter
JP2001038600A (en) * 1999-07-30 2001-02-13 Showa Kogyo Kk Grinding/polishing/cleaning device for running wire rod
KR20080077767A (en) * 2007-02-21 2008-08-26 주식회사 서울금속 A wire glinding apparatus
CN201320719Y (en) * 2008-12-19 2009-10-07 东莞市益达实业有限公司 Copper rod polishing machine
CN201720758U (en) * 2010-05-11 2011-01-26 新昌县雷鹰科技发展有限公司 Derusting machine for horizontal continuous casting of copper-clad steel composite section material
CN202556211U (en) * 2011-12-16 2012-11-28 河南通达电缆股份有限公司 Steel wire surface polishing device used for aluminum clad steel

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103151676A (en) * 2013-03-26 2013-06-12 安徽省电力科学研究院 Sand-blasting polish tool for removing rust materials on conducting wire surface

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Application publication date: 20120627