CN205673236U - A kind of welding wire cleans device - Google Patents

Abstract

The utility model relates to welding wire processing technique field, cleans device particularly to a kind of welding wire.This welding wire cleans device and includes frame, sets dry brush groove, spiral brush sifter groove, hot water rinse bath and air-blowing groove in frame successively；Outer sheathed first spiral brush sifter of welding wire in dry brush groove；Setting in spiral brush sifter groove can the second spiral brush sifter of helical rotation；Set taper dust removing drum in frame below dry brush groove and spiral brush sifter groove, below taper dust removing drum, set dedusting fan；Setting in hot water rinse bath can the 3rd spiral brush sifter of helical rotation；Set water tank in methods, rack under hot water rinse bath, set heater at water tank rear, be higher than inside water tank and set water filter plate on the pipeline that water tank is connected with heater；Set air-blowing valve block in air-blowing groove, be provided with a pipeline being connected with water tank bottom at air-blowing trench bottom.This welding wire cleans device and effectively increases semi-finished product silk surface cleanliness, avoids pickling alkali cleaning, pollutes little, operating environment and be substantially improved.

Description

A welding wire cleaning device

(1) Technical field

The utility model relates to the technical field of welding wire processing, in particular to a welding wire cleaning device.

(2) Background technology

With the rapid development of the welding wire production industry and increasingly fierce market competition, "high-yield, high-efficiency, safe, pollution-free, and automated manufacturing" has become the common pursuit of all welding wire production enterprises. As one of the production processes, the cleaning process is even more important The quality of the finished welding wire is an important part of the output. In the welding wire production, the whole process of cleaning and rust removal depends on the traditional process. The efficiency is low, the pollution is high, the production cost is difficult to reduce, and the quality of the welding wire is unstable, which brings a certain degree to the production efficiency. influences.

At present, there is no steel wire degreasing cleaning machine equipment, and the traditional old process of pickling and alkali washing is used to complete the process. There are problems such as large amount of acid and alkali, low removal efficiency, and poor degreasing quality, so the pollution is large and the working environment is poor.

(3) Contents of the invention

In order to make up for the deficiencies of the prior art, the utility model provides a welding wire cleaning device with reasonable structure, scientific design, strong practicability, effectively improving the surface cleanliness of semi-finished wire, avoiding pickling and alkali cleaning, little pollution, and greatly improving the working environment , which solves the problems existing in the prior art.

The utility model is achieved through the following technical solutions:

A welding wire cleaning device, including a frame, on which a dry brush tank, a spiral brush tank, a hot water cleaning tank and an air blowing tank are sequentially arranged for the welding wire to pass through; a first A spiral brush, the front end and the rear end of the first spiral brush are connected to the front and rear groove walls of the dry brush groove respectively; a second spiral brush that can rotate along the outer peripheral direction of the welding wire is sleeved outside the welding wire in the spiral brush groove; A cone-shaped dust removal bucket connected with the bottom of the dry brush groove and the spiral brush groove is arranged in the frame below the dry brush groove and the spiral brush groove, and a dust removal fan is arranged under the cone-shaped dust removal bucket. The road is connected with the dust removal fan; a third spiral brush that can rotate along the peripheral direction of the welding wire is set outside the welding wire in the hot water cleaning tank; a water tank is arranged in the frame below the hot water cleaning tank, and the frame behind the water tank There is a heater inside, the water inlet of the water tank is connected with the water outlet at the front of the hot water cleaning tank through the pipeline, the water outlet of the water tank is connected with the heater through the pipeline, and the water outlet of the heater is connected with the hot water cleaning tank through the pipeline The water inlet at the rear is connected, and a water filter plate is provided on the inner side of the water tank, which is higher than the pipeline connected to the water tank and the heater; an air blowing valve block is arranged in the air blowing tank, and the air blowing valve block is connected to the air supply device through the pipeline. connected, a pipeline communicating with the bottom of the water tank is provided at the bottom of the air-blowing tank.

A support seat is provided on the inner wall of the spiral brush groove at the front end of the second spiral brush in the spiral brush groove, a bearing is arranged in the middle of the support seat, and a first shaft sleeve is sleeved on the outside of the bearing, and the second spiral brush in the spiral brush groove The inner wall of the spiral brush groove at the rear end is provided with a first rotating shaft, and a second shaft sleeve is sleeved outside the front end of the first rotating shaft. The front and rear ends of the second spiral brush are respectively connected with the first shaft sleeve and the second shaft sleeve. Fixedly connected, between the first bushing and the second bushing on the outside of the second spiral brush, several spiral brush fixing rods arranged along the length direction of the second spiral brush are uniformly arranged along the second spiral brush rotation direction, and the first rotating shaft The rear end of the brush passes through the rear groove wall of the spiral brush groove and is connected with a transmission wheel, and the transmission wheel is connected with a driving wheel on a first motor output shaft through a conveyor belt.

A second rotating shaft is arranged on the inner wall of the hot water washing tank at the front end of the third spiral brush in the hot water washing tank, and a third shaft sleeve is sleeved outside the rear end of the second rotating shaft, and the front end of the second rotating shaft passes through the hot water The front tank wall of the cleaning tank is connected with a transmission wheel, and the driving wheel is connected with the driving wheel on the output shaft of a second motor through a conveyor belt, and is on the inner wall of the hot water cleaning tank at the rear end of the third spiral brush in the hot water cleaning tank. A support seat is provided, a bearing is arranged in the middle of the support seat, and a fourth shaft sleeve is sleeved on the outside of the bearing, and the front and rear ends of the third spiral brush are fixedly connected with the third shaft sleeve and the fourth shaft sleeve respectively.

The rotation speed of the second spiral brush and the rotation speed of the third spiral brush are both 50 rpm.

The first helical brush, the second helical brush and the third helical brush all comprise a helical shell, and hard bristles are fixed on the inner side of the helical shell along the direction of rotation of the helical shell.

The hard bristles are steel wire bristles.

The beneficial effects of the utility model are: the welding wire cleaning device of the present invention enables the whole set of equipment to realize real pollution-free, environmental protection and no harm to the human body; the steel wire degreasing cleaning machine replaces steel wire pickling and alkali cleaning, and can be directly cleaned after the surface of the equipment is cleaned. Stretching, layer winding, no need for mechanical handling. In the welding wire cleaning process, hot water cleaning is used instead of pickling and alkali cleaning, which eliminates the pollution caused by pickling and alkali cleaning and the problems of poor working environment. The equipment has simple structure, high efficiency and strong practicability. The welding wire cleaning device of the present invention removes the surface substances of the welding wire in advance by dry brush and spiral brush before hot water washing, which can effectively improve the cleanliness of the welding wire surface, realize the clean treatment of all the dirt on the offline surface of the previous process and facilitate subsequent hot water treatment and cleaning Purpose, the quality of welding wire is significantly improved, no pollution, and the production efficiency and production quality are greatly improved.

(4) Description of drawings

Below in conjunction with accompanying drawing, the utility model is further described.

Fig. 1 is the structural representation of the utility model;

FIG. 2 is a schematic top view of the structure in FIG. 1 .

In the figure, 1 frame, 2 dry brush tanks, 3 spiral brush tanks, 4 hot water cleaning tanks, 5 air blowing tanks, 6 first spiral brushes, 7 second spiral brushes, 8 conical dust removal barrels, 9 dust removal fans, 10 third spiral brush, 11 water tank, 12 heater, 13 water filter plate, 14 air blowing valve block, 15 air supply device, 16 first rotating shaft, 17 first shaft sleeve, 18 second shaft sleeve, 19 spiral brush fixing Rod, 20 the first motor, 21 the second rotating shaft, 22 the third axle sleeve, 23 the fourth axle sleeve, 24 the second motor, 25 helical strip shell, 26 hard bristles, 27 support seat, 28 bearing, 29 drive wheel, 30 conveyor belts.

(5) Specific implementation methods

In order to clearly illustrate the technical features of this solution, the utility model will be described in detail below through specific implementation methods and in conjunction with the accompanying drawings.

As shown in Figure 1-2, the welding wire cleaning device includes the welding wire cleaning device including a frame 1, on which a dry brush tank 2, a spiral brush tank 3, and a hot water cleaning tank are sequentially arranged for the welding wire to pass through. 4 and the air blowing groove 5; a first spiral brush 6 is sheathed outside the welding wire in the dry brush groove 2, and the front end and the rear end of the first spiral brush 6 are respectively connected to the front and rear groove walls of the dry brush groove 2; The outer part of the welding wire in the brush groove 3 is provided with a second spiral brush 7 that can rotate along the peripheral direction of the welding wire; 3 The bottom of the cone-shaped dust removal bucket 8 is connected, and a dust removal fan 9 is arranged under the cone-shaped dust removal bucket 8. The cone-shaped dust removal bucket 8 is connected to the dust removal fan 9 through a pipeline; Set a third spiral brush 10 that can rotate along the outer peripheral direction of the welding wire; a water tank 11 is provided in the frame 1 below the hot water cleaning tank 4, and a heater 12 and water tank 11 are provided in the frame 1 behind the water tank 11. The water inlet of the water tank is connected to the water outlet at the front of the hot water cleaning tank 4 through a pipeline, the water outlet of the water tank 11 is connected to the heater 12 through a pipeline, and the water outlet of the heater 2 is connected to the rear of the hot water cleaning tank 4 through a pipeline. The water inlet of the water tank 11 is connected to each other, and a water filter plate 13 is provided on the pipeline that is higher than the water tank and the heater on the inner side of the water tank 11; The air supply device 15 is connected to each other, and a pipeline communicating with the bottom of the water tank 11 is provided at the bottom of the air blowing tank 5 .

A support seat 27 is provided on the inner side wall of the spiral brush groove 3 at the front end of the second spiral brush 7 in the spiral brush groove 3, a bearing 28 is arranged in the middle of the support seat 27, and a first shaft sleeve 17 is sleeved on the outside of the bearing 28. A first rotating shaft 16 is provided on the inner wall of the spiral brush groove at the rear end of the second spiral brush 7 in the spiral brush groove 3, and a second shaft sleeve 18 is sleeved outside the front end of the first rotating shaft 16. The front and rear ends are fixedly connected with the first bushing 17 and the second bushing 18 respectively, and between the first bushing 17 and the second bushing 18 on the outside of the second spiral brush 7 are evenly arranged along the rotation direction of the second spiral brush. Several spiral brush fixing rods 19 arranged along the length direction of the second spiral brush, the rear end of the first rotating shaft 16 passes through the rear groove wall of the spiral brush groove 3 and is connected with a drive wheel 29, and the drive wheel 29 is connected to the drive wheel 29 by a conveyor belt 30 A drive wheel on the output shaft of the first motor 20 is connected.

A second rotating shaft 21 is provided on the inner wall of the hot water cleaning tank at the front end of the third spiral brush 10 in the hot water cleaning tank 4, and a third shaft sleeve 22 is sleeved outside the rear end of the second rotating shaft 21. The second rotating shaft 21 The front end of the front end passes through the front tank wall of the hot water cleaning tank 4 and is connected with a transmission wheel 29, and the driving wheel 29 is connected with the driving wheel on the output shaft of a second motor 24 through the conveyor belt 30, and the first in the hot water cleaning tank 4 A support seat 27 is provided on the inner wall of the hot water cleaning tank at the rear end of the three spiral brushes 10, a bearing 28 is provided at the support seat 27 middle part, and a fourth axle sleeve 23 is sleeved on the outside of the bearing 28. The front and rear sides of the third spiral brush 10 The ends are fixedly connected with the third shaft sleeve 22 and the fourth shaft sleeve 31 respectively.

The rotation speed of the second spiral brush 7 and the rotation speed of the third spiral brush 10 are both 50 rpm.

The first helical brush 6 , the second helical brush 7 and the third helical brush 10 all include a helical bar casing 25 , and hard bristles 26 are fixed inside the helical bar casing 25 along the direction of rotation of the helical bar casing.

The hard bristles 26 are steel wire bristles.

Working principle: The main engine drives the mechanical movement of the bearing to rotate synchronously through the belt, and the pay-off machine is used to assist in paying off the wire at one end, and then the take-up machine is used to take up the wire at the other end. The welding wire cleaning device can move at a constant speed on the production line. During the conveying process, the welding wire passes through the dry brush tank 2, the spiral brush tank 3, the hot water cleaning tank 4 and the air blowing tank 5 successively on the welding wire cleaning device. In the dry brush tank 2, when the welding wire passes through the static and non-moving first spiral brush 6, it is scraped by the bristles of the first spiral brush 6 to remove the dirt on the surface during the handling process after the welding wire is produced in advance, and then it is collected Driven by the wire machine, it continues to move through the threading hole on the groove wall and passes through the movable spiral brush groove 3. When the first motor 20 rotates at a high speed to drive the first rotating shaft 16 to rotate, the welding wire is driven by the second spiral brush moving in a spiral shape. 7 Scratch to further remove the dirt on the surface of the welding wire and the rust generated on the surface of the welding wire due to oxidation and moisture during storage to increase its cleanliness. At this time, the conical dust removal bucket 8 will pass through the dry brush tank 2 and the The welding wire dust produced by the spiral brush tank 3 is collected and discharged. The welding wire after the above-mentioned surface treatment continues to enter the hot water cleaning tank 4 through the wire threading hole on the tank wall, and the water in the hot water cleaning tank 4 is heated by the water tank 11 by the heater 12 and transported to the hot water cleaning tank 4 for use. At this time, the second motor 24 rotates at a high speed to drive the second rotating shaft 21 to rotate, the welding wire is scraped by the third spiral brush 10 moving in a spiral shape, and under the action of hot water at room temperature to 50°C, the dirt and oil stains on the inner and outer surfaces are repeatedly soaked , iron filings, and finally make it separate and fall off. The attachments on the surface of the welding wire are washed off and transported to the water tank 11 through the pipeline with the water, and are filtered and removed by the water filter plate 13 in the water tank 11, and the water filtered by the water filter plate 13 continues to be heated by the heater 12 and then circulates into hot water Cleaning tank 4 is used. The welding wire cleaned by the hot water cleaning tank 4 is brought into the next process by the water flow, and is dried under the action of the air blowing valve block 13 .

The parts of the utility model that are not described in detail are the known techniques of those skilled in the art. Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the utility model can be Modifications or equivalent replacements of the technical solutions without departing from the purpose and scope of the technical solutions of the utility model shall be covered by the claims of the utility model.

Claims (6)

1. welding wire cleans a device, including frame, it is characterized in that: be sequentially provided with in frame pass through for welding wire dry brush groove, Spiral brush sifter groove, hot water rinse bath and air-blowing groove；Outside sheathed one first spiral brush sifter of welding wire in dry brush groove, the first spiral brush sifter Front-end and back-end abut with cell wall before and after dry brush groove respectively and are connected；Welding wire in spiral brush sifter groove outside sheathed one can be along welding wire The second spiral brush sifter that peripheral direction rotates；Be provided with in frame below dry brush groove and spiral brush sifter groove one with dry brush groove and spiral brush sifter The taper dust removing drum that trench bottom is connected, is provided with a dedusting fan below taper dust removing drum, and described taper dust removing drum is by pipe Road is connected with dedusting fan；The 3rd spiral that welding wire in hot water rinse bath outside sheathed can rotate along welding wire peripheral direction Brush；It is provided with a water tank in frame below hot water rinse bath, in the frame at water tank rear, be provided with a heater, entering of water tank The mouth of a river is connected by the pipeline delivery port anterior with hot water rinse bath, and the delivery port of water tank is connected with heater by pipeline, adds The delivery port of hot device is connected with the water inlet at hot water rinse bath rear portion by pipeline, is higher than water tank and heater phase inside water tank Pipeline even is provided with a water filter plate；Being provided with an air-blowing valve block in air-blowing groove, described air-blowing valve block is by pipeline and supply dress Put connected, be provided with a pipeline being connected with water tank bottom at air-blowing trench bottom.

2. a kind of welding wire according to claim 1 cleans device, it is characterized in that: the second spiral brush sifter front end in spiral brush sifter groove Spiral brush sifter groove madial wall be provided with a support seat, be provided with a bearing supporting in the middle part of seat, sheathed one first axle outside bearing Set, in spiral brush sifter groove the second spiral brush sifter rear end spiral brush sifter groove madial wall on be provided with one first rotating shaft, before the first rotating shaft Outside sheathed one second axle sleeve of end, before and after described second spiral brush sifter, two ends are connected with the first axle sleeve and the second axle sleeve respectively, It is uniformly provided with several along along the second spiral brush sifter direction of rotation between the first axle sleeve outside second spiral brush sifter and the second axle sleeve The spiral brush sifter that two spiral brush sifter length directions are arranged fixes bar, the rear end of the first rotating shaft pass after spiral brush sifter groove cell wall and with a transmission Wheel is connected, and described drive passes through the driving wheel on conveyer belt and one first motor output shaft and is connected.

3. a kind of welding wire according to claim 1 cleans device, it is characterized in that: the 3rd spiral brush sifter in hot water rinse bath The hot water rinse bath madial wall of front end is provided with one second rotating shaft, outside sheathed one the 3rd axle sleeve in the rear end of the second rotating shaft, the The front end of two rotating shafts pass hot water rinse bath before cell wall being connected with a drive, described drive passes through conveyer belt and one second Driving wheel on motor output shaft be connected, in hot water rinse bath the 3rd spiral brush sifter rear end hot water rinse bath madial wall on be provided with One support seat, is provided with a bearing supporting in the middle part of seat, sheathed one the 4th axle sleeve, two ends before and after the 3rd spiral brush sifter outside bearing It is connected with the 3rd axle sleeve and the 4th axle sleeve respectively.

4. a kind of welding wire according to claim 1 cleans device, it is characterized in that: the rotating speed of the second spiral brush sifter and the 3rd spiral The rotating speed of brush is 50 turns/min.

5. a kind of welding wire according to claim 1 cleans device, it is characterized in that: the first spiral brush sifter, the second spiral brush sifter and the Three spiral brush sifters all include a spiral bar shell, in the inner side of spiral bar shell along the outer coiling direction fixed hard brush of spiral bar Hair.

6. a kind of welding wire according to claim 5 cleans device, it is characterized in that: described hard bristle is steel wire bristle.