CN201249398Y - Wire surface descaling machine - Google Patents
Wire surface descaling machine Download PDFInfo
- Publication number
- CN201249398Y CN201249398Y CNU2008201607929U CN200820160792U CN201249398Y CN 201249398 Y CN201249398 Y CN 201249398Y CN U2008201607929 U CNU2008201607929 U CN U2008201607929U CN 200820160792 U CN200820160792 U CN 200820160792U CN 201249398 Y CN201249398 Y CN 201249398Y
- Authority
- CN
- China
- Prior art keywords
- grinding wheel
- steel wire
- cloth sheet
- wire surface
- emery cloth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000000227 grinding Methods 0.000 claims abstract description 46
- 239000004744 fabric Substances 0.000 claims abstract description 36
- 239000000428 dust Substances 0.000 claims abstract description 8
- 239000004576 sand Substances 0.000 claims abstract description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 39
- 239000010959 steel Substances 0.000 claims description 39
- 229910001651 emery Inorganic materials 0.000 claims description 33
- 230000001105 regulatory Effects 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 10
- 238000005296 abrasive Methods 0.000 abstract description 4
- 238000011084 recovery Methods 0.000 abstract 1
- 210000003491 Skin Anatomy 0.000 description 15
- 239000002253 acid Substances 0.000 description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 229910052742 iron Inorganic materials 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000011378 shotcrete Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 150000001875 compounds Chemical group 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 238000010297 mechanical methods and process Methods 0.000 description 2
- 238000005480 shot peening Methods 0.000 description 2
- 210000001138 Tears Anatomy 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000006056 electrooxidation reaction Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910000460 iron oxide Inorganic materials 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 235000021110 pickles Nutrition 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002035 prolonged Effects 0.000 description 1
Abstract
The utility model relates to a wire surface descaling machine for cleaning wire surface forge scales, comprising a machine body, and is characterized in that a grinding wheel is arranged on the machine body, a grinding wheel rotation shaft is arranged at the center of circle of the grinding wheel, a wire hole interpenetrating the wire is arranged at the center of the machine body, the grinding wheel is composed of a rotary wheel and an abrasive cloth sheet bonded at the external face, an external end of the abrasive cloth sheet is oppositely deviated toward the rotation of the rotary wheel, and the face of the abrasive cloth sheet with sand grains outwardly forms a grinding working face. The wire surface descaling machine is provided with simple structure, effective extension of the working time of the grinding wheel, steady operation in the working process, good clean effect and high working efficiency, is particularly applicable to the grinding of hard forge scales, carries out recovery process on dust produced in the working process and protects environment in the working process.
Description
Technical field
The utility model relates to a kind of Steel Wire Surface descaling machine that is used to clear up Steel Wire Surface oxide skin.
Background technology
Produce the used steel wire of bimetallic composite wire rod and need heat treatment.Certainly lead to hard and crisp iron oxide cortex through heat treated steel wire.So-called bimetallic composite steel wire, for example aluminium Baogang, copper covered steel etc., the stratiform that is exactly metal carbonyl coat and steel core is compound, obviously, have only the attachments such as surperficial non-scale of wire cored wire, the compound interface of bimetallic could form metallic bond, reach metallurgical binding, therefore before coating operation, Steel Wire Surface must be cleared up, and thoroughly removes the oxide skin of Steel Wire Surface.
Extend little characteristics according to oxide skin is crisp, at first utilize " flexural deformation method " usually, be about to steel wire and the bending roll repeated deformation made the avalanche of breaking of oxide skin on it, approximately can remove 70～90% of Steel Wire Surface iron scale by several.Then for remaining oxide skin, at present domesticly mainly contain two kinds of methods:
1, acid wash
Steel wire is immersed in the Acidwash solution, acid solution is etch dissolved oxygen iron on the crack of the skin of oxidation at first, then arrive the metal surface, acid produces with metal reaction and enlivens hydrogen, make iron scale out of touch thus with metal, acid cleaning process has three effects: effect of peeling off of dissolution, the hydrogen of acid and electrochemical corrosion effect, thereby effective.Now " the high pressure eddy current acid wash " efficient that generally adopts is higher.
2, Mechanical Method
1) wire brush
This is the simplest way, and wire brush is made " colyliform " at a high speed rotation, keeps certain pressure that contacts with steel wire, and the oxide skin of pending Steel Wire Surface remnants is brushed.The patent No. is that 95231932.2 patent documentation " bar material removing surface machine " discloses a kind of bar material removing surface machine that is used for cleaning rod material surface contaminants, clean-up wheel can revolve round the sun again in rotation, clean-up wheel adopts wire brush wheel, but, because the hardness of iron scale is very high, the wire brush wheel sharp wear, contact pressure is more and more littler, iron scale powder plug is embedded in the steel wire seam in addition, works after one very short period, and the effect of steel wire rotary brush worse and worse.Thereby this steel wire rotary brush is not suitable for the oxide skin of removing the heat treatment steel wire.
2) gunite
With the mode of high velocity jet, steel grit, abrasive grit etc. as shot-peening, thereby continuously throwing hits that Steel Wire Surface is broken and scale removal, effect is fine.But gunite needs large-scale injection apparatus, shot is quickened, and Steel Wire Surface is very little, therefore the utilization rate of shot-peening is very low, backplate infringement around the high-speed shot blasting that does not more disadvantageously hit steel wire is got to greatly, therefore fault is many, and maintenance cost is very high, removes the almost unmanned application of steel wire skin with gunite.
Though present industrial production extensive use acid wash; but the acid mist that produces in the acid cleaning process; the acid solution of run, drip, leak and a large amount of pickle liquors inevitably cause environmental pollution, and therefore from the high request to environmental protection, adopting the Mechanical Method scale removal is developing direction.
Summary of the invention
Remove many deficiencies that Steel Wire Surface oxide skin exists in order to solve above-mentioned mechanical type, the utility model provides a kind of sustainable Steel Wire Surface descaling machine that steel wire after the heat treatment is carried out its surface scale cleaning and environmental protection.
The technical scheme that its technical problem that solves the utility model adopts is: a kind of Steel Wire Surface descaling machine, has body, body is provided with Grinding wheel, circle centre position at Grinding wheel is provided with the Grinding wheel rotating shaft, be provided with the threaded hole of steel of interspersed steel wire at the lathe center, described Grinding wheel is made up of a runner and the emery cloth sheet that is bonded in the runner periphery, and the outer end of described emery cloth sheet is to the rotation rightabout deviation of runner, and emery cloth sheet band sand grains faces the outer grinding working face that forms.The emery cloth sheet substitutes common wire brush, utilize the pliability of emery cloth sheet self, make when utilizing the emery cloth sheet that Steel Wire Surface is carried out the oxide skin grinding, the centrifugal action when the emery cloth sheet can rely on pliability and high speed to rotate, make the emery cloth sheet can be close to steel wire all the time, in the grinding process, antiquated sand grain and fabricbase on the emery cloth come off voluntarily, can not fill in to be embedded on the working face, simultaneously under action of centrifugal force, the less bending degree of emery cloth sheet stretches out new sand grains, realizes self.
In order to prolong the service time of Grinding wheel, further: adjacent emery cloth sheet is closely arranged mutually, and more emery cloth sheet is the sign indicating number row side by side, make every emery cloth sheet apply bigger surface pressing to steel wire, improve ground effect.
In order to guarantee that the emery cloth sheet on the Grinding wheel can be fitted with steel wire all the time in the course of work, further: the Grinding wheel rotating shaft is provided with the contact pressure regulating mechanism.
In order to improve the cleaning effect to Steel Wire Surface oxide skin, further: described Grinding wheel has two, and is symmetricly set on the left and right sides of threaded hole of steel.In the course of the work, the Grinding wheel rotation, between the steel wire that passes through threaded hole of steel carry out oxide skin cleaning.
In order to make the emery cloth sheet reach comparatively ideal ground effect, more further: deflection angle θ=15 of described emery cloth sheet outer end °～75 °.
In order in scale removal process, not pollute surrounding environment, improve environmental-protecting performance, more further: the outer periphery at body is equipped with dust collect plant, and oxide skin, antiquated sand grain and the fabricbase that grinding is got off is residual may and go in integrating device.
In order further to improve cleaning effect, described Grinding wheel rotating shaft is provided with planetary gear, central gear is set between planetary gear, in the planetary gear periphery external gear is set, planetary gear meshes with central gear and external gear respectively, like this, make Grinding wheel in rotation, realize revolution again, Steel Wire Surface is carried out the cleaning of 360 degree.
The utility model is simple in structure, has effectively prolonged the working time of Grinding wheel, and course of work running is steady, and cleaning effect is good, and high efficiency recycles course of work environmental protection to the dust that produces in the course of work.
Description of drawings
Below in conjunction with accompanying drawing and enforcement the utility model is further specified.
Fig. 1 is the utility model plan structure schematic diagram.
Fig. 2 is the utility model structural representation.
Fig. 3 is the utility model runner and emery cloth sheet annexation schematic diagram.
Among the figure: 1 is body; 2 is Grinding wheel; 2-1 is runner; 2-2 is the emery cloth sheet; 3 is the Grinding wheel rotating shaft; 4 is threaded hole of steel; 5 is steel wire; 6 are the contact pressure regulating mechanism; 7 is dust collect plant.
The specific embodiment
As Fig. 1, Fig. 2, a kind of Steel Wire Surface descaling machine shown in Figure 3, has body 1, body 1 is provided with Grinding wheel 2, circle centre position at Grinding wheel 2 is provided with Grinding wheel rotating shaft 3, be provided with the threaded hole of steel 4 of interspersed steel wire 5 in the outer rim of Grinding wheel 2, described Grinding wheel 2 is made up of a runner 2-1 and emery cloth sheet 2-2, and adjacent emery cloth sheet 2-2 is closely arranged mutually, promptly forms the Chiba wheel.The outer end of described emery cloth sheet 2-2 is to the rotation direction deviation of runner 2-1, deflection angle θ=15 of emery cloth sheet 2-2 outer ends °～75 °.Emery cloth sheet 2-2 band sand grains face the outer grinding working face that forms.Grinding wheel rotating shaft 3 is provided with contact pressure regulating mechanism 6.Described Grinding wheel 2 has two, and is symmetricly set on the left and right sides of threaded hole of steel 4.Grinding wheel rotating shaft 3 is provided with planetary gear, realizes rotation and revolution under the drive of central gear and external gear.Outer periphery at body 1 is equipped with dust collect plant 7.
During work, steel wire 5 is passed by threaded hole of steel 4, by adjusting contact pressure regulating mechanism 6, Grinding wheel 2 is kept between certain pressure clamps steel wire 5, start power set, drive Grinding wheel rotating shaft 3 and make Grinding wheel 2 rotations, the gears engaged between planetary gear, central gear, the external gear makes Grinding wheel 2 produce revolution again in rotation in addition.Like this, just make emery cloth sheet 2-2 with producing slippage between the steel wire 5 of fitting with it, realize utilizing the grinding of 2-2 pairs of Steel Wire Surface of emery cloth sheet, steel wire 5 is outwards pulled out in threaded hole of steel 4 in the process, makes emery cloth sheet 2-2 continue the oxide skin on the steel wire 5 is cleared up.In the process of working long hours, emery cloth sheet 2-2 can wear and tear, because runner 2-1 rotation action of centrifugal force, the emery cloth sheet 2-2 of the not experience wear of below can outwards throw away and compensate, and has guaranteed the continuation of cleaning.The dust that produces in the scale removal process is collected by dust collect plant 7, and harmless treatment is done in encapsulation, the protection environment.
Claims (6)
1, a kind of Steel Wire Surface descaling machine, has body (1), body (1) is provided with Grinding wheel (2), circle centre position at Grinding wheel (2) is provided with Grinding wheel rotating shaft (3), be provided with the threaded hole of steel (4) of interspersed steel wire (5) at body (1) center, it is characterized in that: described Grinding wheel (2) is made up of a runner (2-1) and the emery cloth sheet (2-2) that is bonded in runner (2-1) periphery, the outer end of described emery cloth sheet (2-2) is to the rotation rightabout deviation of runner (2-1), and emery cloth sheet (2-2) band sand grains faces the outer grinding working face that forms.
2, Steel Wire Surface descaling machine according to claim 1 is characterized in that: adjacent emery cloth sheet (2-2) is closely arranged mutually.
3, Steel Wire Surface descaling machine according to claim 1 is characterized in that: Grinding wheel rotating shaft (3) is provided with contact pressure regulating mechanism (6).
4, Steel Wire Surface descaling machine according to claim 1 is characterized in that: described Grinding wheel (2) has two, and is symmetricly set on the left and right sides of threaded hole of steel (4).
5, Steel Wire Surface descaling machine according to claim 1 is characterized in that: deflection angle θ=15 of described emery cloth sheet (2-2) outer end °～75 °.
6, Steel Wire Surface descaling machine according to claim 1 is characterized in that: the outer periphery at body (1) is equipped with dust collect plant (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201607929U CN201249398Y (en) | 2008-10-13 | 2008-10-13 | Wire surface descaling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201607929U CN201249398Y (en) | 2008-10-13 | 2008-10-13 | Wire surface descaling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201249398Y true CN201249398Y (en) | 2009-06-03 |
Family
ID=40745069
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008201607929U Expired - Fee Related CN201249398Y (en) | 2008-10-13 | 2008-10-13 | Wire surface descaling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201249398Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102430973A (en) * | 2011-11-10 | 2012-05-02 | 吴江市科时达纺织有限公司 | Grinding device for textile workshop |
| CN102847745A (en) * | 2012-09-19 | 2013-01-02 | 张家港市恒运新材料科技有限公司 | Device for polishing steel wire |
| CN104624718A (en) * | 2012-09-19 | 2015-05-20 | 江苏胜达科技有限公司 | Device for performing all-around polishing on steel wire surface |
| CN109227229A (en) * | 2018-11-29 | 2019-01-18 | 邱宇豪 | A kind of plain conductor process of surface treatment |
| CN111283503A (en) * | 2020-03-11 | 2020-06-16 | 江苏农牧科技职业学院 | Wire rope processing equipment for physical exercise equipment |
-
2008
- 2008-10-13 CN CNU2008201607929U patent/CN201249398Y/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102430973A (en) * | 2011-11-10 | 2012-05-02 | 吴江市科时达纺织有限公司 | Grinding device for textile workshop |
| CN102847745A (en) * | 2012-09-19 | 2013-01-02 | 张家港市恒运新材料科技有限公司 | Device for polishing steel wire |
| CN102847745B (en) * | 2012-09-19 | 2015-04-08 | 江苏胜达科技有限公司 | Device for polishing steel wire |
| CN104624718A (en) * | 2012-09-19 | 2015-05-20 | 江苏胜达科技有限公司 | Device for performing all-around polishing on steel wire surface |
| CN104624718B (en) * | 2012-09-19 | 2017-01-25 | 江苏胜达科技有限公司 | Device for performing all-around polishing on steel wire surface |
| CN109227229A (en) * | 2018-11-29 | 2019-01-18 | 邱宇豪 | A kind of plain conductor process of surface treatment |
| CN111283503A (en) * | 2020-03-11 | 2020-06-16 | 江苏农牧科技职业学院 | Wire rope processing equipment for physical exercise equipment |
| CN111283503B (en) * | 2020-03-11 | 2021-05-14 | 江苏农牧科技职业学院 | Wire rope processing equipment for physical exercise equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090603 Termination date: 20121013 |