CN213795844U

CN213795844U - Metal surface rust removing equipment

Info

Publication number: CN213795844U
Application number: CN202021541221.7U
Authority: CN
Inventors: 傅如学
Original assignee: Zhejiang Mopper Environmental Technology Co Ltd
Current assignee: Zhejiang Mopper Environmental Technology Co Ltd
Priority date: 2020-07-30
Filing date: 2020-07-30
Publication date: 2021-07-27
Anticipated expiration: 2030-07-30

Abstract

The utility model discloses a metal surface rust removal device, which comprises a pre-treatment device for pre-treating the oxide skin on the surface of a metal plate and a post-treatment device arranged in front of the pre-treatment device along the conveying direction of the metal plate, wherein the pre-treatment device comprises at least one first brush roll arranged by rotation, the outer wall of the first brush roll is wrapped with scouring pads, and the scouring pads are configured to absorb sand and brush the surface of the metal plate together; the post-treatment device comprises a plurality of second brush rolls which are arranged side by side at intervals along the conveying direction of the metal plate, wherein a brush bar assembly is arranged on each second brush roll and consists of a plurality of brush bars made of strip-shaped resin, and rigid abrasive particles are contained in the brush bars; the utility model discloses a preceding, aftertreatment device makes up mutually, has wrapped up on the first brush roll and has the scouring pad earlier to carry out the pretreatment to the spot rust stain on metal material surface, has reduced the wear rate in the follow-up processing, and then has reduced the rust cleaning cost.

Description

Metal surface rust removing equipment

Technical Field

The utility model relates to a metal material surface treatment equipment field, more specifically the utility model relates to a metal surface rust cleaning equipment that says so.

Background

Flat steel is used in many fields, generally is a hot-rolled steel plate, and the surface of the flat steel is inevitable to generate stains and rusts during production. Therefore, the stain rust on the surface of the stainless steel needs to be treated before the stainless steel is used so as to meet the production requirement. The conventional treatment method for the flat steel strip generally adopts a chemical treatment method, and uses an acidic liquid to remove rust and some pollutants on the surface of the flat steel strip. However, the flat steel strip is treated by the acidic liquid, and finally, a large amount of acidic waste liquid is generated, so that the environment is polluted and is not environment-friendly.

The application number is "201720568600.7" an acidless environment-friendly metal material surface treatment device, it has the derusting roller rotation that has the abrasive wire of winding through the motor drive to have proposed one kind, and then carries out the processing apparatus of friction rust cleaning to flat steel strip surface. However, the abrasive wires of the processing device are easily worn in the process of rust removal, the price of the abrasive wires is relatively high, and the cost for removing rust and removing scale is relatively high.

Disclosure of Invention

In order to solve the above technical problems, the present invention provides a metal surface rust removing apparatus with a combination of a front treatment device and a rear treatment device, in particular, the front treatment device performs a pretreatment by containing a scouring pad to scrub the metal surface, and scrapes off substances such as stains and rusts on the metal surface, which are easy to be removed; and then the deep scale on the metal surface is ground and brushed by the brush strip of the post-treatment device to achieve the purpose of removing the scale, so that the use of the brush strip can be saved, and the cost is optimized by adopting scouring pad with low cost for pretreatment.

In order to achieve the purpose, the utility model adopts the following technical scheme:

a metal surface rust removal device comprises a pretreatment device and a post-treatment device, wherein the pretreatment device is used for pretreating oxide skin on the surface of a metal plate, the post-treatment device is arranged in front of the pretreatment device along the conveying direction of the metal plate, the pretreatment device comprises at least one first brush roller which is arranged in a rotating mode, scouring pads wrap the outer wall of the first brush roller, and the scouring pads are configured to absorb sand and rub and brush the surface of the metal plate together; the post-processing device comprises a plurality of second brush rollers which are arranged along the conveying direction of the metal plate side by side at intervals, a brush bar assembly is arranged on each second brush roller, each brush bar assembly is composed of a plurality of brush bars made of strip-shaped resin, and rigid abrasive particles are contained in the brush bars.

In a further scheme, the pretreatment device further comprises a fixed seat, a sand blasting pipe used for spraying water and sand is arranged on the fixed seat, the sand blasting pipe is located at the front end of the first brush roller along the conveying direction of the metal plate, and a pipe opening of the sand blasting pipe is opposite to the contact position of the first brush roller and the metal plate.

In a further scheme, the number of the sand blasting pipes is multiple, and the sand blasting pipes are arranged along the length direction of the first brush roller. The entire metal surface is ensured of access to water and sand by the plurality of sand blasting tubes.

In a further scheme, a baffle is arranged on the peripheral side of the fixed seat. The baffle plate prevents sand from splashing out of the equipment in the rust removing process.

In a further scheme, the fixing seat comprises a top plate, the left end and the right end of the top plate are provided with protrusions, the two ends of the first brush roll are respectively and rotatably connected with the protrusions at the left end and the right end of the top plate, and the sand blasting pipe penetrates through the top plate and is fixed with the top plate.

In a further scheme, the second brush roll comprises a roll shaft and a plurality of discs sleeved on the periphery of the roll shaft, the centers of the discs are hollowed out, the brush strip assemblies are uniformly arranged on the outer circumference of the discs along the circumferential direction, one or more grooves are formed in the inner circumference of the discs, key base parts corresponding to the grooves in the discs are arranged on the outer wall of the roll shaft in the axial direction, and the first side parts of the key base parts are in sliding fit in the grooves; limiting parts are arranged at two ends of the roll shaft, a plurality of discs on the roll shaft are located between the two limiting parts, and the key base is axially limited by the limiting parts.

In a further aspect, one or more key slots are formed in the axial direction of the outer wall of the roller shaft, and the second side portion of the key base is in sliding fit in the key slots.

In a further scheme, a plurality of first holes are formed in the outer circumference of the disc, second holes are formed in two sides of each first hole, the brush bar assembly penetrates through the first holes and is folded into a U shape towards the outer side of the disc, and a binding belt for binding the brush bar assembly penetrates through the second holes in two sides of the first holes.

Advantageous effects

The utility model discloses a preceding, aftertreatment device makes up mutually, has wrapped up on the first brush roll and has the scouring pad earlier to carry out the pretreatment to the spot rust stain on metal material surface, has reduced the wear rate in the follow-up processing, and then has reduced the rust cleaning cost. Meanwhile, after the scouring pad is worn, the scouring pad can be directly detached and replaced, the replacement cost of the scouring pad is low, and the rust removal cost is further reduced; and deep scale treatment is carried out through the brush strip after the scouring pad treatment, so that the cost is optimized and reduced.

Drawings

FIG. 1 is a schematic view showing an assembly structure of a roller shaft, a disk and a key base in the second brush roller of embodiment 1;

FIG. 2 is a schematic view showing the structure of a position restricting part of the second brush roller in embodiment 1;

FIG. 3 is a schematic view of the key base and disk assembly;

FIG. 4 is a schematic view of a disk structure;

FIG. 5 is a schematic view of the pretreatment apparatus in example 1;

FIG. 6 is a front view of the pretreatment apparatus in example 1;

FIG. 7 is a cross-sectional view A-A of FIG. 6;

FIG. 8 is a top and bottom isometric view of the pretreatment apparatus of example 1;

fig. 9 is a side view of the pretreatment apparatus in example 2.

The reference numerals in the schematic drawings illustrate:

1-roller shaft, 2-disc, 201-first hole, 202-second hole, 203-groove, 3-key base, 4-brush bar component, 5-limiting component, 6-belt, 7-first brush roller, 701-roller core, 8-scouring cloth, 9-sand blasting pipe, 10-fixing seat, 1001-top plate, 1002-bulge, 1003-baffle plate and 11-metal plate.

Detailed Description

For a further understanding of the present invention, reference will now be made in detail to the present invention, examples of which are illustrated in the accompanying drawings.

In the description of the present invention, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

Example 1: referring to fig. 5-8, the embodiment provides a metal material surface rust removing apparatus, which includes a frame, and a pretreatment device and a plurality of second brush rolls are sequentially arranged on the frame along a conveying direction of a metal plate 11. In the scheme, the pretreatment device comprises a fixed seat 10, a sand blasting pipe 9 and a first brush roller 7. The fixing seat 10 comprises a top plate 1001, the left end and the right end of the top plate 1001 are provided with protrusions 1002, and a roller core 701 of the first brush roller 7 penetrates through the protrusions 1002 at the left end and the right end of the top plate 1001, so that the first brush roller 7 can rotate relative to the protrusions 1002 at the left end and the right end of the top plate 1001. And one end of the first brush roller 7 is connected with a motor through a transmission shaft, and the first brush roller 7 can rotate relative to the fixed seat 10 under the driving of the motor. And the outer wall of the first brush roll 7 is wrapped with scouring pad 8.

As can be easily understood, if the surface of the metal plate 11 is directly subjected to rust removal by the brush roll with the abrasive wires or the brush strips, the grinding members such as the abrasive wires will be worn out and discarded soon, and the cost for rust removal is extremely high. In the scheme, the first brush roll 7 in the pretreatment device is wrapped with the scouring pad 8 to pretreat stains and rusts on the surface of the metal plate 11, so that the wear rate of the subsequent brush roll can be reduced, and the rust removal cost is reduced. And because the scouring pad 8 can be directly disassembled and replaced after being worn, and the replacement cost of the scouring pad 8 is lower, the maintenance cost of the first brush roller 7 is greatly reduced, and the rust removal cost is reduced.

In this embodiment, the sand blast pipe 9 penetrates the top plate 1001, and is clamped to the top plate 1001 to be fixed. Of course, other fixing methods in the prior art, such as glue bonding, etc., can be adopted under the condition that the sand blasting tube 9 and the fixing base 10 are ensured to be relatively fixed. The nozzle at the head end of the sand blasting pipe 9 is connected with a storage device for storing water and sand, and the nozzle at the tail end of the sand blasting pipe 9 sprays water and sand towards the metal plate 11 and the first brush roller 7. When the front processing device is in a working state, the processing metal plate 11 is continuously fed, and the motor drives the first brush roller 7 to rotate. Meanwhile, the sand spraying pipe 9 sprays water and sand, the sand is embedded into the scouring pad 8, the scouring pad 8 drives the sand to rub with the metal plate 11 together, and stains and rust on the surface of the metal plate 11 are removed. Sand is sprayed through the sand spraying pipe 9 and embedded into the scouring pad 8, so that the friction force of the scouring pad 8 relative to a metal material is improved, and the rust removal effect is improved. Simultaneously, spray water through sand blasting pipe 9 in this scheme, can cool down brush roll and metal, dust when water can adsorb the rust cleaning, play the effect that reduces the raise dust.

In a preferred embodiment, the sand blast pipe 9 is located at the front end of the first brush roll 7 along the conveying direction of the metal plate 11, and the end nozzle of the sand blast pipe 9 is opposite to the contact position of the first brush roll 7 and the metal plate 11 to be machined. It will be readily appreciated that if the sand blast pipe 9 is located behind the first brush roll 7, some of the water and sand will fall onto the metal plate 11, which metal plate 11 has already passed the first brush roll 7, resulting in waste of water and sand. When the sand blasting pipe 9 is positioned in front of the first brush roller 7 and water and sand fall onto the metal plate 11, the metal plate 11 drives the water and the sand to move until the water and the sand are contacted with the scouring pad 8, the sand is embedded into the scouring pad 8 and generates friction with the metal plate 11 along with the rotation of the scouring pad 8 to remove rust, and the utilization rate of the sand is improved. Meanwhile, the pipe orifice at the tail end of the sand spraying pipe 9 is right opposite to the contact part of the first brush roll 7 and the metal plate 11, when sand falls onto the scouring pad 8, the sand is directly rubbed, if the pipe orifice at the tail end of the sand spraying pipe 9 is right opposite to the top end and other parts of the first brush roll 7, after the sand falls into the scouring pad 8, the sand falls off or flies out of the equipment from the scouring pad 8 along with the rotation of the scouring pad 8, and waste is caused.

Simultaneously, the number of sandblast pipe 9 is a plurality of in this scheme, and a plurality of sandblast pipe 9 are arranged along the length direction of first brush roll 7. The plurality of sand blasting pipes 9 ensure that the whole surface of the metal plate 11 can be contacted with water and sand, thereby improving the derusting effect. Of course, the number of blast pipes 9 is not limited to the case where it is ensured that the entire surface of the metal plate 11 can be contacted with water and sand.

In addition, a storage box for recovering sand is arranged below the first brush roller 7. The sand ejected by the sand blasting pipe 9 is recovered through the storage box, so that the sand is recycled, and the cost of rust removal is further reduced.

And after the metal plate 11 is pretreated by the pretreatment device, the metal plate 11 is conveyed to a second brush roller, and the rust removal of the surface of the metal plate 11 is completed by the second brush roller.

In this embodiment, as shown in fig. 1-4, the second brush roller includes a roller shaft 1, a plurality of discs 2 sleeved on the periphery of the roller shaft 1, a plurality of brush bar assemblies 4 are installed on the outer circumference of the disc 2, one or more grooves 203 are opened on the inner circumference of the disc 2, as shown in fig. 3, a key base 3 corresponding to the grooves 203 on the disc 2 is installed on the outer wall of the roller shaft 1 in the axial direction, and a first side 301 of the key base 3 is slidably fitted in the grooves 203; as shown in fig. 2, the roller shaft 1 is provided with a limiting component 5 at both ends, and the plurality of discs 2 on the roller shaft 1 are located between the two limiting components 5, and the key base 3 is axially limited by the limiting components 5.

Specifically, the disc 2 slides on the key base 3 through the groove 203 on the disc, so as to be sleeved on the peripheral side of the roller shaft 1, and the disc 2 is limited by the key base 3 in the peripheral direction; the limiting component 5 rotates coaxially with the disc 2, the key base 3 and the roller shaft 1. The setting of key base 3 has realized spacing to the circumference of disc 2 to promoted the effect of getting rid of to steel surface scale, through with disc 2 sliding fit on the key base 3 of roller 1, and key base 3 is spacing by spacing part 5 axial, the disc 2 of being convenient for installation or dismantlement on roller 1, can pull down disc 2 when brush strip subassembly 4 on disc 2 needs to be changed fast, the maintenance of being convenient for.

In one aspect of the present embodiment, as shown in fig. 1, one or more key grooves 101 are opened in the axial direction of the outer wall of the roller shaft 1, and the second side portions 302 of the key base 3 are slidably fitted in the key grooves 101; by slidably fitting the key base 3 between the roller shaft 1 and the disk 2, quick detachment and maintenance of the key base 3 are facilitated.

In another aspect of the present embodiment, as shown in fig. 4, a plurality of first holes 201 are formed in the outer circumference of the disc 2, second holes 202 are formed at two sides of the first holes 201, the brush bar assembly 4 penetrates through the first holes 201 and is folded into a U shape toward the outer side of the disc 2, a strap 6 for binding the brush bar assembly 4 penetrates through the second holes 202 at two sides of the first holes 201, and the strap 6 may be a metal or a non-metal material, such as a steel wire, but the present application is not limited thereto.

There is one kind to tie up the brush roll 1 that a plurality of brush strip subassemblies 4 were tied up through a band 6 among the prior art, this kind of mode of tying up is when band 6 is destroyed, the brush strip subassembly 4 that this band 6 was tied up and is all can drop because of the fracture of band 6, this embodiment ties up each brush strip subassembly 4 on disc 2 through band 6, the phenomenon of effectively having avoided causing a plurality of brush strip subassemblies 4 to scatter because of band 6 is destroyed, the fracture of single band 6 can not lead to the fact big influence to holistic work, fault-tolerant ability has been promoted.

In other aspects of this embodiment, the brush bar assembly 4 includes a plurality of brush bars, the brush bar is a resin matrix strip structure, and the resin matrix strip structure is provided with an abrasive material therein, the abrasive material may be metal or nonmetal particles, such as diamond particles, steel particles, or a strip structure arranged along the length direction of the resin matrix strip structure, such as an iron wire.

In other aspects of this embodiment, as shown in fig. 4, the cross-section of the groove 203 is a polygonal structure, including but not limited to trapezoid, pentagon, and hexagon, and the multiple contact surfaces between the key base 3 and the groove 203 can reduce the gap swing therebetween.

Example 2: referring to fig. 9, the main difference between this embodiment and the metal material surface rust removing apparatus proposed in embodiment 1 is that a baffle 1003 is disposed on the peripheral side of the fixing base 10. Baffle 1003 and roof 1001 fixed connection prevent through baffle 1003 that the in-process grit of derusting flies the equipment out.

The present invention and its embodiments have been described above schematically, and the description is not limited thereto, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if the person skilled in the art receives the teaching of the present invention, without departing from the inventive spirit of the present invention, the person skilled in the art should also design the similar structural modes and embodiments without creativity to the technical solution, and all shall fall within the protection scope of the present invention.

Claims

1. The metal surface rust removal equipment is characterized by comprising a pretreatment device and a post-treatment device, wherein the pretreatment device is used for pretreating oxide skin on the surface of a metal plate, the post-treatment device is arranged in front of the pretreatment device along the conveying direction of the metal plate, the pretreatment device comprises at least one first brush roller which is arranged in a rotating mode, scouring pads are wrapped on the outer walls of the first brush rollers, and the scouring pads are configured to absorb sand and rub and brush the surface of the metal plate together; the post-processing device comprises a plurality of second brush rollers which are arranged along the conveying direction of the metal plate side by side at intervals, a brush bar assembly is arranged on each second brush roller, each brush bar assembly is composed of a plurality of brush bars made of strip-shaped resin, and rigid abrasive particles are contained in the brush bars.

2. The metal surface rust removing apparatus according to claim 1, wherein the pretreatment device further comprises a fixing base, a sand blasting pipe for spraying water and sand is provided on the fixing base, the sand blasting pipe is located at the front end of the first brush roll along the conveying direction of the metal plate, and a pipe orifice of the sand blasting pipe is opposite to a contact position of the first brush roll and the metal plate.

3. The metal surface rust removing apparatus of claim 2, wherein the number of the sand blasting pipes is plural, and the plural sand blasting pipes are arranged along a length direction of the first brush roller.

4. The metal surface rust removing apparatus according to claim 2, wherein a baffle is provided on a peripheral side of the fixing base.

5. The metal surface rust removing device according to claim 2, wherein the fixing base comprises a top plate, the left end and the right end of the top plate are provided with protrusions, the two ends of the first brush roll are rotatably connected to the protrusions at the left end and the right end of the top plate respectively, and the sand blasting pipe penetrates through the top plate and is fixed with the top plate.

6. The metal surface rust removing device according to claim 1, wherein the second brush roll comprises a roll shaft and a plurality of discs sleeved on the periphery of the roll shaft, the centers of the discs are hollowed out, the brush bar assemblies are uniformly arranged on the outer circumferences of the discs along the circumferential direction, one or more grooves are formed in the inner circumferences of the discs, key bases corresponding to the grooves in the discs are arranged on the outer walls of the roll shaft in the axial direction, and first side portions of the key bases are in sliding fit in the grooves; limiting parts are arranged at two ends of the roll shaft, a plurality of discs on the roll shaft are located between the two limiting parts, and the key base is axially limited by the limiting parts.

7. The metal surface rust removing apparatus according to claim 6, wherein one or more key grooves are bored in an axial direction of the outer wall of the roller shaft, and the second side portions of the key bases are slidably fitted in the key grooves.

8. The metal surface rust removing apparatus as claimed in claim 6, wherein a plurality of first holes are formed at an outer circumference of the disc, second holes are formed at both sides of the first holes, the brush bar assembly penetrates the first holes and is folded in a U-shape toward an outer side of the disc, and a band for binding the brush bar assembly penetrates the second holes at both sides of the first holes.