Crystalline Silicon PV Module clamped-in style turning device
Technical field
The present invention relates to photovoltaic module production equipment technical field, especially a kind of Crystalline Silicon PV Module clamped-in style turning device.
Background technology
Crystalline Silicon PV Module (also being solar module) is the core in the solar power system, also is to be worth the highest part in the solar power system.In the assembling manufacture process of Crystalline Silicon PV Module, the state of solar panel after the group frame is accomplished be glass down, promptly the receiving plane of solar panel is down; Subsequent technique need carry out the positive and negative upset so that carry out glass cleaning face and frame; Remove the pad pasting on frame surface, scrape off the positive remaining silica gel of assembly, improve the light transmittance of glass; Increase the electrical property of assembly, be transported to next procedure then and carry out final quality examination.Present Crystalline Silicon PV Module manufacturer; For realizing assembly positive and negative upset in original place on streamline; The artificial upset of main use makes the supine mode of glass, the main problem that exists: the waste of manpower resource, need special skilled worker operate more than two; Assembly volume is bigger, and weight is heavier, and there is potential safety hazard in the manpower upset; For avoiding destroying assembly, speed slows down during upset, causes efficient lower, does not often catch up with the speed of production of assembly during artificial the upset.
Summary of the invention
The technical problem that the present invention will solve is: overcome the deficiency of manpower upset in the prior art, a kind of Crystalline Silicon PV Module clamped-in style turning device is provided, realize automation upset and transmission, safely and fast, efficient is higher.
The technical solution adopted for the present invention to solve the technical problems is: a kind of Crystalline Silicon PV Module clamped-in style turning device; Comprise mainframe, be arranged on switching mechanism on the mainframe, the transmitting device of transmission photovoltaic module, drive clamping device and the control that transmitting device clamps photovoltaic module and respectively install the ECU of work; Described transmitting device is installed on the switching mechanism through clamping device, and described transmitting device comprises symmetrically arranged two groups of transmission belt groups up and down.After photovoltaic module got into transmitting device, clamping device task driven transmission belt group clamped photovoltaic module, and switching mechanism is carried out upset then; After the completion; Clamping device drives the transmission belt group and unclamps photovoltaic module, and transmitting device starts, and exports photovoltaic module; Wait for next photovoltaic module, successively circulation.
Concrete; For making turning operation safe and reliable; Described switching mechanism comprises upset frame and the drive unit that drives the upset of upset frame; Described upset frame is installed on the mainframe through the installation shaft that is arranged on two ends, and one of them installation shaft of upset frame is in transmission connection through shaft coupling and drive unit, and described upset frame has the two groups of installing racks up and down that are respectively applied for two pairs of transmission belt groups of installation.
Further, stable when overturning for making, described drive unit is servomotor or the motor with decelerator.
Concrete; For making transmitting device stable, described every group of transmission belt group all has two connecting rods that laterally arrange, and the two ends of connecting rod are separately installed with belt pulley; Belt pulley is provided with belt; Also have the transmission device that driving belt rotates, described transmission device comprises motor and the synchronizing bar that is connected with drive of motor, and the two ends of described synchronizing bar all are equipped with the drive pulley that is connected with corresponding belt transmission.
Further, described belt is a synchronous belt, has skid resistant course on the contact-making surface of described synchronous belt and photovoltaic module.Synchronous belt drive is accurate, avoids skidding, and skid resistant course can prevent photovoltaic module landing in switching process.
Concrete, described clamping device is the telescoping mechanism with fixed part and moving part, and the fixed part of described telescoping mechanism is installed on the upset frame, and the external part of described moving part connects transmitting device.Through the action of moving part, be that transmitting device clamps photovoltaic module.
As preferably, described telescoping mechanism is the cylinder with feeder, and described fixed part is a cylinder barrel, and described moving part is the piston rod that is arranged in the cylinder barrel.Air cylinder structure is simple, and lighter weight is easy to control, and reliable clamping force can be provided, and reaction fast.
The invention has the beneficial effects as follows; Crystalline Silicon PV Module clamped-in style turning device of the present invention drives through clamping device and realizes turning operation after transmitting device clamps photovoltaic module, so that follow-up operations such as glass cleaning realize automatically upset; A large amount of manpowers have been saved; And efficient is higher, and speed is faster, has also avoided damaging or workman's safety problem such as wound of photovoltaic module.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further specified.
Fig. 1 is the stereogram of the most preferred embodiment of Crystalline Silicon PV Module clamped-in style turning device of the present invention;
Fig. 2 is the front view of the most preferred embodiment of Crystalline Silicon PV Module clamped-in style turning device of the present invention;
Fig. 3 is the right view of the most preferred embodiment of Crystalline Silicon PV Module clamped-in style turning device of the present invention; Transmitting device 3 is in separated position among the figure.
Fig. 4 is the right view of the most preferred embodiment of Crystalline Silicon PV Module clamped-in style turning device of the present invention; Transmitting device 3 is in clamped condition among the figure.
Among the figure: 1. mainframe, 2. switching mechanism, 21. upset frames, 22. drive units, 23. shaft couplings; 24. installing rack, 3. transmitting device, 31. connecting rods, 32. belt pulleys, 33. belts; 34. transmission device, 35. synchronizing bars, 36. drive pulleys, 4. clamping device, 5. ECU.
Embodiment
Combine accompanying drawing that the present invention is done further detailed explanation now.These accompanying drawings are the sketch map of simplification, basic structure of the present invention only is described in a schematic way, so it only show the formation relevant with the present invention.
Shown in Fig. 1-4; Crystalline Silicon PV Module clamped-in style turning device most preferred embodiment of the present invention; Comprise mainframe 1, be arranged on switching mechanism 2 on the mainframe 1, the transmitting device 3 of transmission photovoltaic module, drive clamping device 4 and the control that transmitting device 3 clamps photovoltaic modulies and respectively install the ECU 5 of work; Transmitting device 3 is installed on the switching mechanism 2 through clamping device 5, and transmitting device 3 comprises symmetrically arranged two groups of transmission belt groups up and down.
Switching mechanism 2 comprises upset frame 21 and the drive unit 22 that drives 21 upsets of upset frame; Upset frame 21 is installed on the mainframe 1 through the installation shaft that is arranged on two ends; One of them installation shaft of upset frame 21 is in transmission connection through shaft coupling 23 and drive unit 22, and upset frame 21 has the two groups of installing racks 24 up and down that are respectively applied for two pairs of transmission belt groups of installation.Drive unit 22 is servomotor or the motor with decelerator.
Every group of transmission belt group all has two connecting rods that laterally arrange 31; The two ends of connecting rod 31 are separately installed with belt pulley 32; Belt pulley 32 is provided with belt 33; Also have the transmission device 34 that driving belt 33 rotates, described transmission device 34 comprises motor and the synchronizing bar that is connected with drive of motor 35, and the two ends of synchronizing bar 35 all are equipped with the drive pulley 36 that is in transmission connection with corresponding belt 33.As preferably, belt 33 is a synchronous belt, has skid resistant course on the contact-making surface of synchronous belt and photovoltaic module.
Clamping device 4 is for having the telescoping mechanism of fixed part and moving part, and the fixed part of telescoping mechanism is installed on the upset frame 21, and the external part of moving part connects transmitting device 3.As preferably, telescoping mechanism is the cylinder with feeder, and fixed part is a cylinder barrel, and moving part is the piston rod that is arranged in the cylinder barrel.