Crystalline Silicon PV Module clamping type rolling-over device
Technical field
The present invention relates to photovoltaic module production equipment technical field, especially a kind of Crystalline Silicon PV Module clamping type rolling-over device.
Background technology
Crystalline Silicon PV Module (being also solar module) is the core in solar power system, is also to be worth the highest part in solar power system.In the assembling manufacture process of Crystalline Silicon PV Module, solar panel group frame complete after state be glass surface down, namely the receiving plane of solar panel down, subsequent technique need carry out positive and negative upset to carry out cleaning glass surface and frame, remove the pad pasting of jamb surface, scrape off the remaining silica gel in assembly front, improve the light transmittance of glass, increase the electrical property of assembly, be then transported to next procedure and carry out final quality examination.Current Crystalline Silicon PV Module manufacturer, for realizing assembly positive and negative upset in original place on streamline, main use manually overturns and makes the supine mode of glass, main Problems existing: waste of manpower resource, needs more than two special skilled workers to operate; Assembly volume is comparatively large, heavier-weight, and manpower upset exists potential safety hazard; Destroy assembly for avoiding during artificial upset, upset hourly velocity slows down, and causes efficiency lower, does not often catch up with the speed of production of assembly.
Summary of the invention
The technical problem to be solved in the present invention is: the deficiency overcoming manpower upset in prior art, provides a kind of Crystalline Silicon PV Module clamping type rolling-over device, and realize automation upset and transmission, safely and fast, efficiency is higher.
The technical solution adopted for the present invention to solve the technical problems is: a kind of Crystalline Silicon PV Module clamping type rolling-over device, comprise mainframe, the transmitting device of the switching mechanism be arranged on mainframe, transmission light photovoltaic assembly, drive the clamping device of transmitting device clamping photovoltaic module and control the ECU (Electrical Control Unit) of each device work, described transmitting device is arranged on switching mechanism by clamping device, and described transmitting device comprises symmetrically arranged two groups of transmission belt groups up and down.After photovoltaic module enters transmitting device, clamping device task driven transmission belt group clamping photovoltaic module, then switching mechanism performs upset, after completing, clamping device drives transmission belt group to unclamp photovoltaic module, and transmitting device starts, and photovoltaic module is exported, wait for next photovoltaic module, circulate successively.
Concrete, for making turning operation safe and reliable, described switching mechanism comprises overturning frame and drives the drive unit of overturning frame upset, described overturning frame is arranged on mainframe by the installation shaft being arranged on two ends, one of them installation shaft of overturning frame is in transmission connection by shaft coupling and drive unit, and described overturning frame has the two groups of installing racks being up and down respectively used to installation two pairs of transmission belt groups.
Further, stable during for making upset, described drive unit is servomotor or the motor with decelerator.
Concrete, for making transmitting device stable, described transmission belt group of often organizing all has two connecting rods be arranged in parallel, the two ends of connecting rod are separately installed with belt pulley, belt pulley is provided with belt, also have the transmission device driving belt to rotate, the synchronizing bar that described transmission device comprises motor and is connected with motor-driven, the two ends of described synchronizing bar are all provided with the drive pulley be connected with corresponding belt transmission.
Further, described belt is synchronous belt, and described synchronous belt and the contact-making surface of photovoltaic module have skid resistant course.Synchronous belt drive is accurate, and avoid skidding, skid resistant course can prevent photovoltaic module landing in switching process.
Concrete, described clamping device is the telescoping mechanism with fixed part and moving part, and the fixed part of described telescoping mechanism is arranged on overturning frame, the external part connection transmission device of described moving part.By the action of moving part, it is transmitting device clamping photovoltaic module.
As preferably, described telescoping mechanism is the cylinder with feeder, and described fixed part is cylinder barrel, and described moving part is the piston rod be arranged in cylinder barrel.Air cylinder structure is simple, lighter weight, is easy to control, and can provide reliable clamping force, and reaction fast.
The invention has the beneficial effects as follows, Crystalline Silicon PV Module clamping type rolling-over device of the present invention realizes turning operation after driving transmitting device clamping photovoltaic module by clamping device, so that operations such as follow-up cleaning glass, realize full-automatic inverting, save a large amount of manpower, and efficiency is higher, speed is faster, also avoid photovoltaic module damage or workman such as to wound at the safety problem.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the stereogram of the most preferred embodiment of Crystalline Silicon PV Module clamping type rolling-over device of the present invention;
Fig. 2 is the front view of the most preferred embodiment of Crystalline Silicon PV Module clamping type rolling-over device of the present invention;
Fig. 3 is the right view of the most preferred embodiment of Crystalline Silicon PV Module clamping type rolling-over device of the present invention; In figure, transmitting device 3 is in separated position.
Fig. 4 is the right view of the most preferred embodiment of Crystalline Silicon PV Module clamping type rolling-over device of the present invention; In figure, transmitting device 3 is in clamped condition.
In figure: 1. mainframe, 2. switching mechanism, 21. overturning frames, 22. drive units, 23. shaft couplings, 24. installing racks, 3. transmitting device, 31. connecting rods, 32. belt pulleys, 33. belts, 34. transmission devices, 35. synchronizing bars, 36. drive pulleys, 4. clamping device, 5. ECU (Electrical Control Unit).
Embodiment
In conjunction with the accompanying drawings, the present invention is further detailed explanation.These accompanying drawings are the schematic diagram of simplification, only basic structure of the present invention are described in a schematic way, and therefore it only shows the formation relevant with the present invention.
As Figure 1-4, Crystalline Silicon PV Module clamping type rolling-over device most preferred embodiment of the present invention, comprise mainframe 1, the transmitting device 3 of the switching mechanism 2 be arranged on mainframe 1, transmission light photovoltaic assembly, drive transmitting device 3 clamp the clamping device 4 of photovoltaic module and control the ECU (Electrical Control Unit) 5 of each device work, transmitting device 3 is arranged on switching mechanism 2 by clamping device 5, and transmitting device 3 comprises symmetrically arranged two groups of transmission belt groups up and down.
The drive unit 22 that switching mechanism 2 comprises overturning frame 21 and drives overturning frame 21 to overturn, overturning frame 21 is arranged on mainframe 1 by the installation shaft being arranged on two ends, one of them installation shaft of overturning frame 21 is in transmission connection by shaft coupling 23 and drive unit 22, and overturning frame 21 has the two groups of installing racks 24 being up and down respectively used to installation two pairs of transmission belt groups.Drive unit 22 is servomotor or the motor with decelerator.
Often organize transmission belt group and all there are two connecting rods be arranged in parallel 31, the two ends of connecting rod 31 are separately installed with belt pulley 32, belt pulley 32 is provided with belt 33, also there is the transmission device 34 driving belt 33 to rotate, the synchronizing bar 35 that described transmission device 34 comprises motor and is connected with motor-driven, the two ends of synchronizing bar 35 are all provided with the drive pulley 36 be in transmission connection with corresponding belt 33.As preferably, belt 33 is synchronous belt, and the contact-making surface of synchronous belt and photovoltaic module has skid resistant course.
Clamping device 4 is for having the telescoping mechanism of fixed part and moving part, and the fixed part of telescoping mechanism is arranged on overturning frame 21, the external part connection transmission device 3 of moving part.As preferably, telescoping mechanism is the cylinder with feeder, and fixed part is cylinder barrel, and moving part is the piston rod be arranged in cylinder barrel.